Patent Grant
11719443
The present invention relates to a regulating mechanism for regulating flows from two or more gas outlets, and in particular to a regulating mechanism for regulating flows from a plurality of gas outlets in a fuel gas valve.
A fireplace is a traditional heating device which is not only safe but also efficient. Besides the heating function, the fireplace can be used as decor to give a nice setting. With the ever-changing manufacture and life, people have higher and higher requirements for fireplaces. A new gas fireplace with a main burner and an auxiliary burner, or even a plurality of burners, has also come into being. Two or more gas outlets need to be equipped for the fuel gas valve of this new type of gas fireplace to supply gas independently. In addition, in order to balance and/or unify the flame heights of two or more burners, the gas flows from two or more gas outlets in the gas valve need to be simultaneously regulated when the flame is regulated, namely, when the flow of the fuel gas valve is regulated.
However, in an existing fuel gas valve, two or more independent regulating mechanisms are usually used to regulate the flows from a plurality of gas outlets, and the synchronous regulation of the two or more gas outlets is controlled by a program. The structure with two or more independent regulating mechanisms is complex and the cost is higher. In addition, since two or more driving components need to be controlled simultaneously, it becomes more difficult to achieve synchronous control and the regulating mechanisms are prone to faults.
The technical problem to be solved by the present invention is to provide a regulating mechanism for regulating flows from a plurality of gas outlets in a fuel gas valve. Driven by one actuator, one presser plate assembly can synchronously regulate the flows from two or more gas outlets in a fuel gas valve.
The technical solution adopted for the present invention to solve the above-mentioned technical problem is as follows: A regulating mechanism for regulating flows from a plurality of gas outlets in a fuel gas valve comprises an actuator, a push rod, a presser plate assembly, regulating rods and a valve body. The valve body is provided with one gas inlet and two or more gas outlets, a regulating port is provided between said gas inlet and said at least two gas outlets from which the flows need to be regulated, that is, said each regulating port communicates with said gas inlet, a regulating rod is provided on the axis of each of said regulating ports, the head portion of said regulating rod is equipped with a conical head, and a resetting device is provided between each of said regulating rods and said valve body; said regulating ports are arranged around said push rod, the output shaft of said actuator and said push rod are coaxially arranged, and said presser plate assembly comprises a presser plate and is arranged on the end portion of said regulating rod.
In a further technical solution, a regulating device is provided at least in a position corresponding to one said regulating rod on said presser plate assembly, said regulating device comprises a regulating rod pressing head, and the surface of the head portion of said regulating rod pressing head is pressed on the end portion of said regulating rod.
In a further technical solution, the relative height of the surface of the head portion of said regulating rod pressing head relative to the surface of the presser plate is adjustable.
In a further technical solution, the conical head of said regulating rods is a conical rubber sealing element and said rubber sealing element is fitted onto the head portion of said regulating rod.
When the regulating mechanism works, the output shaft of said actuator moves to drive said push rod to move forward, thus causing said push rod to push said presser plate assembly to move in a direction away from said regulating rod, which further causes said regulating rod to move upward under the action of said resetting device so that the opening degree of the passage formed between the conical head of said regulating rod and each of said regulating port is reduced, that is, the flow passing through each corresponding gas outlet is synchronously reduced.
When it is necessary to increase the flows, the output shaft of the actuator moves in an opposite direction to drive said push rod to move downward, thus causing said presser plate assembly to move downward, and as said presser plate assembly presses said regulating rods to move downward together, the opening degree of the passage formed between the conical head of said regulating rods and each of said regulating ports is increased, that is, the flow passing through each gas outlet is synchronously increased.
The gas coming out of each gas outlet will additionally flow through an independent passage, and a switching device, for example, solenoid valve, is provided in said passage to control the opening and closing of said independent passage. Through said switching device, the fuel gas can be independently supplied to each burner of the fireplace and the flame can be regulated.
In addition, owing to manufacturing errors during the manufacturing of said regulating rods, said presser plate assembly will press on said regulating rods at varied degrees. By adjusting the relative height of the surface of the head portion of the regulating rod pressing head relative to the surface of the presser plate to compensate for the manufacturing errors of said regulating rods, said presser plate assembly can press on the regulating rods to the same degree so that the opening degrees of the regulating ports can be the same or of the same ratio.
In addition, since the burners connected to different gas outlets on the gas fireplace may require different amounts of gas to be supplied, the opening degrees of said regulating ports can be different, and the flows passing through said regulating ports are synchronously regulated at a certain ratio or according to a certain rule.
Further, said actuator and said push rod can be integrated to become a linearly driving actuator, for example, a proportion electromagnet or a linearly driving motor.
Further, when said presser plate assembly moves up and down relative to the valve body, a guide device is provided between said presser plate and said valve body. For example, the up-and-down movements of said presser plate can be guided by providing guide support points on said presser plate and/or said valve body, or providing a guide rod.
Further, said regulating port has a certain baseline flow, that is, when the flow is regulated to a minimum flow through said regulating port, said regulating port is not completely closed, or said regulating port is set to have a minimum flow.
Further, when the flow is regulated to a minimum flow through said regulating port, said regulating port is completely closed, but a minimum-flow port is provided in parallel with said regulating port between said gas inlet and said gas outlet and the minimum flow from said gas inlet to each of said gas outlets is determined by said minimum-flow port.
Further, a groove is provided in said valve body, said presser plate assembly is embedded into said groove, a presser-plate cover plate is provided outside said presser plate assembly, and said presser-plate cover plate and said groove encapsulate said presser plate assembly inside said valve body.
Further, an operating port is provided on said presser-plate cover plate, and the relative height of the surface of the head portion of said regulating rod pressing head relative to the surface of said presser plate can be adjusted through said operating port.
Further, an operating cover is provided on said operating port and said operating cover seals up the space where said presser plate assembly is located.
Further, the end portion of said regulating rod pressing head is equipped with a slot in a certain shape, for example, hexagonal slot, straight slot or square slot, and the relative height can be adjusted by use of a certain tool.
Compared with the prior art, the present invention has the following advantages: One actuator simultaneously drives two or more regulating rods to move so that two or more regulating ports can simultaneously and synchronously regulate the gas outlet flows, the flame heights of different burners of a gas fireplace can match each other and be relatively consistent at any time, and the effects of the manufacturing errors during the manufacturing of different parts and components can be reduced; the present invention is structurally simple and is applicable to fuel gas control valves in most gas fireplaces with two or more burners.
Description of reference numerals in the drawings: 1—actuator; 2—push rod; 3—presser plate assembly; 4—regulating rod; 5—valve body; 6—resetting device; 7—presser-plate cover plate; 11—actuator output shaft; 12—commutator; 31—presser plate; 32—regulating rod pressing head; 33—locking spring; 34—guide support point A; 35—regulating spring; 36—guide rod; 37—guide hole; 38—first balancing spring; 39—second guide rod; 310—first spherical bearing; 41—conical head; 51—gas inlet; 52—gas outlet; 521—first gas outlet; 522—second gas outlet; 523—third gas outlet; 53—regulating port; 531—first regulating port; 532—second regulating port; 533—third regulating port; 54—minimum-flow port; 541—first minimum-flow port, 542—second minimum-flow port; 543—third minimum-flow port; 55—groove; 56—guide support point B; 71—operating port; 72—operating cover; 73—regulating screw; 74—second balancing spring; 75—second spherical bearing
The following further describes the present invention in combination with the drawings and embodiments. The following embodiments are intended to describe the present invention, but not to restrict the scope of the present invention.
As shown in
A first minimum-flow port (541) is provided in parallel with the first regulating port (531) between the gas inlet (51) and the first gas outlet (521), and a second minimum-flow port (542) is provided in parallel with the second regulating port (532) between the gas inlet (51) and the second gas outlet (522).
A groove (55) is provided in the valve body (5) and the presser plate is set inside the groove (55), a presser-plate cover plate (7) is provided outside the presser plate assembly (3), an operating port (71) is provided on the presser-plate cover plate (7), an operating cover (72) is provided on the operating port (71), and the operating cover (72) is installed in the operating port (71).
When the regulating mechanism works, the output shaft (11) of the actuator (1) rotates and drives the push rod (2) to move upward with the aid of the commutator (12), and the push rod (2) pushes the presser plate assembly (3) to move upward, and the upward movement of the presser plate assembly (3) causes the regulating rod (4) to move upward under the action of the resetting device (6) so that the opening degree of the passage formed between the head portion of the regulating rod (4) and the first regulating port (531) or the second regulating port (532) is reduced, that is, the flows passing through the first gas outlet (521) and the second gas outlet (522) are synchronously reduced.
When it is necessary to increase the flows, the output shaft (11) of the actuator (1) rotates in an opposite direction and the push rod (2) is driven to move downward with the aid of the commutator (12), and since the push rod (2) is fixedly connected with the presser plate (31), the presser plate assembly (3) is driven to move downward, and the downward movement of the presser plate assembly (3) presses the regulating rods (4) to move downward together so that the opening degree of the passage formed between the head portion of said regulating rod (4) and the first regulating port (531) or the second regulating port (532) is increased, that is, the flows passing through the first gas outlet (521) and the second gas outlet (522) are synchronously increased.
The gas coming out of each gas outlet (52) will additionally pass through an independent passage, and a switching device, for example, solenoid valve, is provided in said passage to control the opening and closing of said independent passage. Through said switching device, the fuel gas can be independently supplied to each burner of the fireplace and the flame can be regulated.
Since the first minimum-flow port (541) and the second minimum-flow port (542) are provided, when the regulating mechanism in the present embodiment is used to regulate the flows, the minimum flow from the first gas outlet (521) is the flow passing through the first minimum-flow port (541), and the minimum flow from the second gas outlet (522) is the flow passing through the second minimum-flow port (542).
In addition, owing to manufacturing errors during the manufacturing of the regulating rods (4), the presser plate assembly (3) will press the regulating rods (4) to different degrees, and to solve this problem, the operating cover (72) can be removed from the corresponding operating port (71) and a tool such as an inner hexagon spanner can be used to rotate the regulating rod pressing head (32) to adjust the relative height of the surface of the head portion of the regulating rod pressing head (32) relative to the surface of the presser plate (31) to compensate for the manufacturing errors of the regulating rods (4). Thus, the presser plate assembly (3) can press the regulating rods (4) to the same degree and the opening degrees of the first regulating port (531) and the second regulating port (532) can be the same or be of the same ratio. In addition, since the locking spring (33) is provided, the regulating rod pressing head (32) can be locked right after its height is adjusted so that it will not be loosened because of the threaded connection between the regulating rod pressing head (32) and the presser plate (31).
A guide support point A (34) is further provided on the presser plate (31) is such that, when the push rod (2) drives the presser plate assembly (3) to move up and down, the positioning guide between the guide support point A (34) and the side wall of the groove (55) in the valve body (5) can prevent the presser plate assembly (3) from rotating askew.
As shown in
As shown in
A first minimum-flow port (541) is provided in parallel with the first regulating port (531) between the gas inlet (51) and the first gas outlet (521), and a second minimum-flow port (542) is provided in parallel with the second regulating port (532) between the gas inlet (51) and the second gas outlet (522).
A groove (55) is provided in the valve body (5) and the presser plate is is arranged inside the groove (55), a presser-plate cover plate (7) is provided outside the presser plate assembly (3), an operating port (71) is provided on the presser-plate cover plate (7), an operating cover (72) is provided on the operating port (71), and the operating cover (72) is installed inside the operating port (71).
When the regulating mechanism works, the output shaft (11) of the actuator (1) rotates and drives the push rod (2) to move upward with the aid of the commutator (12), and the push rod (2) pushes the presser plate assembly (3) to move upward, and the upward movement of the presser plate assembly (3) causes the regulating rod (4) to move upward under the action of the resetting device (6) so that the opening degree of the passage formed between the conical head (41) of the regulating rod (4) and the first regulating port (531) or the second regulating port (532) is reduced, that is, the flows passing through the first gas outlet (521) and the second gas outlet (522) are synchronously reduced.
When it is necessary to increase the flows, the output shaft (11) of the actuator (1) rotates in an opposite direction and the push rod (2) is driven to move downward with the aid of the commutator (12), and, since the pre-compression force of the regulating spring (35) is by far greater than the resultant of the pre-compression forces of all resetting devices (6), the presser plate assembly (3) is pressed to move downward under the action of the regulating spring (35), causing the regulating rod (4) to move downward together such that the opening degree of the passage formed between the conical head (41) of the regulating rod (4) and the first regulating port (531) or the second regulating port (532) is increased, that is, the flows passing through the first gas outlet (521) and the second gas outlet (522) are synchronously increased.
The gas coming out of each gas outlet (52) will additionally pass through an independent passage, and a switching device, for example, solenoid valve, is provided in said passage to control the opening and closing of said independent passage. Through said switching device, the fuel gas can be independently supplied to each burner of the fireplace and the flame can be regulated.
Since the first minimum-flow port (541) and the second minimum-flow port (542) are provided, when the regulating mechanism in the present embodiment is used to regulate the flows, the minimum flow from the first gas outlet (521) is the flow passing through the first minimum-flow port (541), and the minimum flow from the second gas outlet (522) is the flow passing through the second minimum-flow port (542).
In addition, owing to manufacturing errors during the manufacturing of the regulating rods (4), the presser plate assembly (3) will press the regulating rods (4) to different degrees, and to solve this issue, an operating cover (72) can be removed from the corresponding operating port (71) and a tool such as an inner hexagon spanner can be used to rotate the regulating rod pressing head (32) to adjust the relative height of the surface of the head portion of the regulating rod pressing head (32) relative to the surface of the presser plate (31) to compensate for the manufacturing errors of the regulating rods (4) so that the presser plate assembly (3) can press the regulating rods (4) to a same degree and the opening degrees of the first regulating port (531) and the second regulating port (532) can be the same or of the same ratio. In addition, since the locking spring (33) is provided, the regulating rod pressing head (32) can be locked right after its height is adjusted so that it will not be loosened because of the threaded connection between the regulating rod pressing head (32) and the presser plate (31).
The presser plate assembly (3) is further provided with a guide rod (36) and a guide hole (37), the guide rod (36) passes through the guide hole (37) and is fixed onto the valve body (5) such that, when the push rod (2) drives the presser plate assembly (3) to move up and down, the positioning guide of the guide rod (36) can prevent the presser plate assembly (3) from rotating askew.
As shown in
A first minimum-flow port (541) is provided in parallel with the first regulating port (531) between the gas inlet (51) and the first gas outlet (521), a second minimum-flow port (542) is provided in parallel with the second regulating port (532) between the gas inlet (51) and the second gas outlet (522), and a third minimum-flow port (543) is provided in parallel with the third regulating port (533) between the gas inlet (51) and the third gas outlet (523).
A groove (55) is provided in the valve body (5) and the presser plate is arranged inside the groove (55), a presser-plate cover plate (7) is provided outside the presser plate assembly (3), an operating port (71) is provided on the presser-plate cover plate (7), an operating cover (72) is provided on the operating port (71), and the operating cover (72) is installed inside the operating ports (71).
When the regulating mechanism works, the actuator (1) drives the push rod (2) to move upward, and the push rod (2) pushes the presser plate assembly (3) to move upward, and the upward movement of the presser plate assembly (3) causes the regulating rods (4) to move upward under the action of the resetting devices (6), such that the opening degree of the passage formed between the conical head (41) of the regulating rod (4) and the first regulating port (531), second regulating port (532) or third regulating port (533) is reduced, that is, the flows passing through the first gas outlet (521), the second gas outlet (522) and the third gas outlet (523) are synchronously reduced.
When it is necessary to increase the flows, the actuator (1) drives in an opposite direction the push rod (2) to move downward, the presser plate assembly (3) is pressed to move downward, and the regulating rod (4) compress the resetting devices (6) to move downward together with the resetting device (6) such that the opening degree of the passage formed between the conical head (41) of the regulating rods (4) and the first regulating port (531), second regulating port (532) or third regulating port (533) is increased, that is, the flows passing through the first gas outlet (521), the second gas outlet (522) and the third gas outlet (523) are synchronously increased.
The gas coming out of each gas outlet (52) will additionally pass through an independent passage, and a switching device, for example, solenoid valve, is provided in said passage to control the opening and closing of said independent passage. Through said switching device, the fuel gas can be independently supplied to each burner of the fireplace and the flame can be regulated.
Since the first minimum-flow port (541), the second minimum-flow port (542) and the third minimum-flow port (543) are provided, when the regulating mechanism in the present embodiment is used to regulate the flows, the minimum flow from the first gas outlet (521) is the flow passing through the first minimum-flow port (541), the minimum flow from the second gas outlet (522) is the flow passing through the second minimum-flow port (542), and the minimum flow from the third gas outlet (523) is the flow passing through the second minimum-flow port (543).
In addition, owing to manufacturing errors during the manufacturing of is the regulating rods (4), the presser plate assembly (3) will press the regulating rods (4) to different degrees, and to solve this issue, the operating cover (72) can be removed from the corresponding operating port (71) and a tool such as a straight screwdriver can be used to rotate the regulating rod pressing head (32) to adjust the relative height of the surface of the head portion of the regulating rod pressing head (32) relative to the surface of the presser plate (31) to compensate for the manufacturing errors of the regulating rods (4) so that the presser plate assembly (3) can press the regulating rods (4) to the same degree and the opening degrees of the first regulating port (531), the second regulating port (32) and the third regulating port (533) can be the same or of the same ratio. In addition, since the locking spring (33) is provided, the regulating rod pressing heads (32) can be locked right after its height is adjusted and will not be loosened because of the threaded connection between the regulating rod pressing head (32) and the presser plate (31).
The presser plate assembly (3) is further provided with a guide rod (36) and a guide hole (37). The guide rod (36) passes through the guide hole (37) and is fixed onto the valve body (5) so that, when the push rod (2) drives the presser plate assembly (3) to move up and down, the positioning guide of the guide rod (36) can prevent the presser plate assembly (3) from rotating askew.
As shown in
In this embodiment 6, the elastic forces of the first balancing spring (38) and the second balancing spring (74) are equal, the rigidity of the second balancing spring (74) is 1˜10 times that of the first balancing spring (38), and the elastic force of the second balancing spring (74) is by far greater than the elastic force of the resetting device (6).
A first minimum-flow port (541) is provided in parallel with the first regulating port (531) between the gas inlet (51) and the first gas outlet (521), and a second minimum-flow port (542) is provided in parallel with the second regulating port (532) between the gas inlet (51) and the second gas outlet (522).
When the regulating mechanism works, the output shaft (11) of the actuator (1) rotates and drives the push rod (2) to move upward with the aid of the commutator (12), and the push rod (2) pushes the presser plate assembly (3) to move upward to compress the first balancing spring (38) and the second balancing spring (74), and the upward movement of the presser plate assembly (3) causes the regulating rods (4) to move upward under the action of the resetting devices (6), such that the opening degree of the passage formed between the conical head (41) of the regulating rod (4) and the first regulating port (531) or second regulating port (532) is reduced, that is, the flows passing through the first gas outlet (521) and the second gas outlet (522) are synchronously reduced.
When it is necessary to increase the flows, the output shaft (11) of the actuator (1) rotates in an opposite direction and the push rod (2) is driven to move downward with the aid of the commutator (12), and since the elastic force of the second balancing spring (74) is by far greater than the elastic force is of the resetting device (6), the presser plate assembly (3) is pressed to move downward to compress the resetting device (6) under the action of the second balancing spring (74) to cause the regulating rod (4) to move downward together so that the opening degree of the passage formed between the conical head (41) of the regulating rod (4) and the first regulating port (531) or the second regulating port (532) is increased, that is, the flows passing through the first gas outlet (521) and the second gas outlet (522) are synchronously increased.
The gas coming out of each gas outlet (52) will additionally pass through an independent passage, and a switching device, for example, solenoid valve, is provided in said passage to control the opening and closing of said independent passage. Through said switching device, the fuel gas can be independently supplied to each burner of the fireplace and the flame can be regulated.
Since the first minimum-flow port (541) and the second minimum-flow port (542) are provided, when the regulating mechanism in the present embodiment is used to regulate the flows, the minimum flow from the first gas outlet (521) is the flow passing through the first minimum-flow port (541), and the minimum flow from the second gas outlet (522) is the flow passing through the second minimum-flow port (542).
In addition, owing to manufacturing errors during the manufacturing of the regulating rods (4), the presser plate assembly (3) will press the regulating rods (4) to different degrees, and to solve this issue, a tool such as a straight screwdriver can be used to rotate the regulating rod pressing head (32) to adjust the pre-compressed lengths of the first balancing spring (38) and the second balancing spring (74), thereby adjusting the relative height of the surface of the head portion of the regulating rod pressing head (32) relative to the surface of the presser plate (31) to compensate for the manufacturing errors of the regulating rods (4) so that, the presser plate assembly (3) can press the regulating rods (4) to the same degree and the opening degrees of the first regulating port (531) and the second regulating port (532) can be the same or of is the same ratio.
Since the first spherical bearing (310) and the second spherical bearing (75) are provided, the second guide rod (39) can be prevented from getting stuck, which may happen when the central holes in the presser plate (31) and the presser-plate cover plate (7) are offset.
The presser plate assembly (3) is further provided with a guide rod (36) and a guide hole (37). The guide rod (36) passes through the guide hole (37) and is fixed onto the valve body (5). When the push rod (2) drives the presser plate assembly (3) to move up and down, the positioning guide of the guide rod (36) can prevent the presser plate assembly (3) from rotating askew.
In summary, the above-mentioned embodiments are not restricting embodiments of the present invention, and all modifications or equivalent variants made by those skilled in the art without departing substantially from the present invention should fall within the technical scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201910320117.0 | Apr 2019 | CN | national |
| 201920539976.4 | Apr 2019 | CN | national |
The present application is a continuation of U.S. application Ser. No. 16/585,244 filed Sep. 27, 2019, which claims priority to China Application No. 201910320117.0 filed on Apr. 19, 2019 and China Application No. 201920539976.4 filed Apr. 19, 2019, the subject matter of each of which are incorporated herein by reference in their entirety.
| Number | Date | Country | |
|---|---|---|---|
| 20220163207 A1 | May 2022 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 16585244 | Sep 2019 | US |
| Child | 17592116 | US |
