REGULATOR FOR UNDERWATER BREATHING APPARATUS

Information

  • Patent Application
  • 20170253311
  • Publication Number
    20170253311
  • Date Filed
    March 01, 2016
    8 years ago
  • Date Published
    September 07, 2017
    7 years ago
  • Inventors
    • Showers; Aaron E. (Plymouth, MI, US)
    • Maynard; Robin K. (Canton, MI, US)
  • Original Assignees
Abstract
A regulator for an underwater breathing apparatus includes a housing defining a breathing cavity, a mouthpiece in communication with the breathing cavity, a valve operable to permit air from an air inlet of the regulator into the breathing cavity, and a sensor operable to measure a composition of air within one or both of the breathing cavity and the mouthpiece.
Description
BACKGROUND

The present invention relates to systems for ensuring underwater diver safety, particularly with respect to nitrogen absorption. The invention further relates to a regulator for an underwater breathing apparatus used by a diver.


The only resource for recreational divers to plan dive depth and dive durations are recreational dive planners. Recreational dive planners are based on the projected nitrogen absorption rate into the body and generally allow for recreational divers to safely dive without getting decompression sickness (DCS). However, the projected nitrogen absorption rates have been around for about 100 years, based on data from experiments conducted by the U.S. Navy, presumably on young, male divers in excellent physical condition. However, the published data is only a guide, as actual nitrogen absorption rates may vary from diver to diver and the nitrogen absorption rate of most recreational divers will vary from a theoretical standard diver on which the available data is based. Nitrogen absorption rates may even vary from male to female. Thus, it would be beneficial to provide a means by which safe diving parameters may be established without the inherent reliance on guesswork and historical data.


SUMMARY

In one aspect, the invention provides a regulator for an underwater breathing apparatus including a housing defining a breathing cavity, a mouthpiece in communication with the breathing cavity, a valve operable to permit air from an air inlet of the regulator into the breathing cavity, and a sensor operable to measure a composition of air within one or both of the breathing cavity and the mouthpiece.


In another aspect, the invention provides an underwater breathing apparatus including a regulator having a housing defining a breathing cavity, a mouthpiece in communication with the breathing cavity, a valve operable to permit air from an air inlet of the regulator into the breathing cavity, and a sensor operable to measure a composition of contents within one or both of the breathing cavity and the mouthpiece. The underwater breathing apparatus may also include a controller communicatively coupled to the sensor. The controller is configured to monitor an output of the sensor to determine an amount of nitrogen absorption in a user of the underwater breathing apparatus.


In yet another aspect, the invention provides a method of operating an underwater breathing apparatus during a dive. The method includes opening a valve of a regulator to provide a breathing cavity of the regulator with air from an air inlet of the regulator, passing the air from the breathing cavity through a mouthpiece of the regulator for breathing by a diver, measuring a composition of exhaled contents passed from the mouthpiece back into the breathing cavity with a sensor, and determining, with a controller, an amount of nitrogen absorbed by the diver based on an output of the sensor.


Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a perspective view of an underwater breathing apparatus.



FIG. 2 is a top view of a secondary regulator of the apparatus of FIG. 1.



FIG. 3 is a cross section view of a primary regulator and a secondary regulator according to one embodiment of the invention.



FIG. 4 is a flow diagram of a method of measuring an amount of nitrogen absorption of a diver during a dive.





DETAILED DESCRIPTION

Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.



FIG. 1 illustrates an underwater breathing apparatus 10 configured for a diver to use while diving in an underwater environment. The underwater breathing apparatus 10 includes an air tank 14, a first stage regulator 18 having an inlet 22 and a plurality of outlets 26, a pressure gauge 30 operatively coupled to the air tank 14 and configured to display how much air is left in the air tank 14, a primary second stage regulator 34, a secondary second stage regulator 38, a buoyancy compensator device (BCD) 49, and a plurality of hoses 42 to fluidly couple the pressure gauge 30, the primary and secondary second stage regulators 34, 38, and the buoyancy compensator device 49 to the first stage regulator 18.


The air tank 14 contains compressed air which may have a composition of at least 20 percent oxygen. In some embodiments, the composition of the air in the air tank 14 may be compressed atmospheric air (e.g., about 21 percent oxygen and about 78 percent nitrogen, among other components) that has been filtered and dehumidified. In other embodiments, the composition of the air in the air tank 14 may be of air with a lower percentage of nitrogen and a higher percentage of oxygen (assuming a composition such as that of “Enriched Air Nitrox”). For example, the composition may include 22 percent oxygen up to about 40 percent oxygen, with less than 78 percent nitrogen. In general, the air held within the air tank 14 may be any composition of oxygen, nitrogen, helium, among other contents, that is breathable by humans when regulated to an appropriate pressure to allow a diver to remain and breathe underwater for an extended period of time. This may include Trimix (i.e., nitrogen, oxygen, helium blend) and Heliox (i.e., helium and oxygen blend) used for technical, non-recreational diving. Although it is recognized that Earth's atmospheric air has one specific composition, all the various combinations described above are inclusively referred to herein as “air”, as it is well known to perform underwater diving with breathable compositions other than the exact composition of Earth's atmospheric air.


Illustrated in FIG. 1, the first stage regulator 18 includes a number of ports, including high-pressure ports 22 (e.g., two high-pressure ports) and low-pressure ports 26 or outlets (e.g., four low-pressure ports). The air tank 14 is operatively coupled to the first stage regulator 18 at one of the high-pressure ports 22 to function as an inlet to the first stage regulator 18. The additional high pressure port 22 may be coupled to the pressure gauge 30 to establish a connection between the pressure gauge 30 and the air tank 14 such that the pressure gauge 30 is operable to measure and display a current air pressure of the air tank 14. The first stage regulator 18 provides a first stage of pressure reduction of the compressed air in the air tank 14 to be incident at each of the low-pressure ports 26. In other words, compressed air enters the first stage regulator 18 at a first pressure from the air tank 14 and exits the first stage regulator 18 from any of the utilized low-pressure ports 26 at a second pressure, which is lower than the first pressure. Each of the second stage regulators 34, 38 is coupled to the first stage regulator 18 at a respective one of the low-pressure ports 26 to establish breathing passageways from the air tank 14, through the first stage regulator 18, to the second stage regulator 34, 38. Another of the low-pressure ports 26 can be coupled to an inflator hose/power inflator of the buoyancy compensator device 49 as shown. An additional low-pressure port (not shown) can be coupled to a drysuit inlet for inflation of the drysuit.


Illustrated in FIG. 3, the first stage regulator 18 includes a piston and spring assembly 46 configured to open and close a first-stage valve 50 that supplies air at a lower pressure than the air in the air tank 14 to the outlets 26 of the first stage regulator 18 through an intermediate passage 54. The intermediate passage 54 opens to the three outlets 26 so that air may be directed from the air tank 14 to the second stage regulators 34, 38 and the pressure gauge 30. For example, FIG. 3 shows the intermediate passage 54 coupled with the primary second stage regulator 34.


Illustrated in FIGS. 2 and 3, each of the primary and secondary second stage regulators 34, 38 includes a housing 58 having an air inlet 62 and an air outlet 66, a mouthpiece 70 shaped to be received in a diver's mouth, an air inlet valve 74, and an air outlet valve 78. The housing 58 defines a breathing cavity 82. An interior cavity of the mouthpiece 70 may also form part of the breathing cavity 82. The air inlet 62 is fluidly coupled to the first stage regulator 18 and is configured to receive air from one of the outlets 26 through the hose 42. The air outlet 66 is fluidly coupled with the ambient environment and is configured to dispel air from the breathing cavity 82 to the ambient environment. The mouthpiece 70 may be integrally formed with the housing 58. In other embodiments, the mouthpiece 70 may be a separate element that is sealingly coupled to the housing 58. The mouthpiece 70 is generally coupled to the housing 58 such that the diver may inhale air from the breathing cavity 82, through the mouthpiece 70, as described in greater detail below. The air outlet valve 78 is a flexible one-way valve configured to prevent contents of the ambient environment, especially water, from entering the breathing cavity 82.


The primary and secondary stage regulators 34, 38 may also include a diaphragm 86, positioned at one end of the housing 58, operable to open and close the air inlet valve 74 in response to a pressure differential between the breathing cavity 82 and an ambient environment. As illustrated in FIG. 3, the diaphragm 86 is coupled to the air inlet valve 74 by a linkage 90. In the illustrated embodiment of FIG. 3, the air inlet valve 74 includes a seal 94 and a spring 98 (e.g., compression spring) to urge the seal 94 to cover the air inlet 62. The linkage 90 is coupled to the seal 94 such that the seal 94 moves in response to movement of the diaphragm 86 within the housing 58. In other embodiments, the diaphragm 86 may push a lever to rotate the seal 94 away from the air inlet 62.


In operation, when the diver inhales, the pressure in the breathing cavity 82 drops. When the pressure in the breathing cavity 82 drops below that of the pressure of the ambient environment, the diaphragm 86 flexes inward, moving the air inlet valve 74 away from the air inlet 62 and allowing air to enter from the air tank 14. Air continues to flow from the air tank 14 into the breathing cavity 82 until the pressure of the breathing cavity 82 rises back to that of the ambient environment. The diaphragm 86 responds to the change of pressure in the breathing cavity 82 and returns to its original position, moving the linkage 90 and the air inlet valve 78 as well. When the diver exhales, the pressure of the breathing cavity 82 becomes greater than that of the ambient environment. In response, the air outlet valve 78 flexes outward allowing exhaled air to flow from the breathing cavity 82 to the ambient environment. As similarly stated above, the outlet valve 78 returns to its original position when the pressure of the breathing cavity 82 returns to balance with the pressure of the ambient environment.


Illustrated in FIG. 3, the primary second stage regulator 34 also includes a first sensor 102 and a second sensor 106. The first sensor 102 and the second sensor 106 are operable to measure a composition of air entering and exiting the breathing cavity 82 of the primary second stage regulator 34. For example, the first and second sensors 102, 106 may each respectively operate to determine a percentage of nitrogen in the air supplied to the diver for breathing and the exhaled contents or “exhaled air” from the diver. The first sensor 102 and the second sensor 106 may be any one or a combination of a nitrogen sensor, an oxygen sensor, a carbon dioxide sensor, and a helium sensor. The first sensor 102 and the second sensor 106 may be any sensor that allows a controller 110 or dive computer 114, each described in greater detail below, to determine an amount of nitrogen that is absorbed by the diver during the dive. The first and second sensors 102, 106 may be configured to determine nitrogen content in real time in order to quantify nitrogen absorption by the diver in real time to provide an actual measure on which to base one or more dive parameters (e.g., depth, duration).


As shown in the illustrated embodiment of FIG. 3, the first sensor 102 may be positioned in the breathing cavity 82 and just outside of and adjacent to the mouthpiece 70. In other embodiments, the first sensor 102 may be positioned within the interior of the mouthpiece 70 or positioned adjacent the air outlet 66. In some embodiments, a sensor may be positioned within the interior of the mouthpiece 70 in addition to the first sensor 102 positioned in the breathing cavity 82, thus resulting in two sensors measuring the composition of exhaled contents from the diver. In general, the first sensor 102 is positioned between the mouthpiece 70 and the air outlet 66 so as to measure the composition of the air in the breathing cavity 82 when the air within the breathing cavity 82 is air that has been exhaled by the diver, as explained in greater detail below. Further illustrated in the embodiment of FIG. 3, the second sensor 106 may be positioned in the breathing cavity 82, adjacent the air inlet 62. In other embodiments, the second sensor 106 may be positioned farther upstream of the air inlet 62 of the air inlet 62 or within the mouthpiece 70. In some embodiments, a sensor may be positioned upstream of the air inlet 62 or within the mouthpiece 70, in addition to the second sensor 106 positioned in the breathing cavity 82, thus resulting in two sensors measuring the composition of the air supplied to the breathing cavity 82. In general, the second sensor 106 is positioned between the air inlet 62 and the mouthpiece 70 so as to measure the composition of the air when the air within the breathing cavity 72 is being inhaled by the diver, as explained in greater detail below. In other embodiments, the primary second stage regulator 34 may include only the first sensor 102 for measuring nitrogen content. For example, if the composition of the air in the air tank 14 is known, the second sensor 106 is redundant, and may be eliminated in some embodiments.


The underwater breathing apparatus further includes a controller 110 and a dive computer 114. In some embodiments, the controller 110 is included in the dive computer 114. In other embodiments, the controller 110 and the dive computer 114 are separate components. The controller 110 is communicatively coupled to the first and second sensors 102, 106 and is configured to monitor outputs of the first and the second sensors 102, 106 to determine an amount of nitrogen absorption in the diver. The controller 110 is operable to determine the amount of nitrogen absorption in the diver by comparing the amount of nitrogen the diver inhales with the amount of nitrogen the diver exhales during each breathing cycle (i.e., one inhale and one exhale). For each breathing cycle, the controller 110 may determine the amount of nitrogen retained by the diver and may update a value of the amount of retained nitrogen so as to keep a running sum of the nitrogen absorption in the diver. In some embodiments, the controller 110 may incorporate a timer to determine a rate of nitrogen absorption within the diver.


The controller 110 may be configured to recognize when the diver is inhaling by monitoring the position of the air inlet valve 74, the diaphragm 86, the linkage 90, or by comparing the pressure of the breathing cavity 82 with the pressure of the ambient environment. The controller 110 may be configured to recognize when the diver is exhaling by monitoring the position of the position of the air outlet valve 78 or by comparing the pressure of the breathing cavity 82 with the pressure of the ambient environment.


In one embodiment, to determine the amount of nitrogen the diver exhaled, the controller 110 may record the output of the first sensor 102 during an exhale and may also measure the amount of time the diver exhaled by one of the methods explained above. The controller 110 may estimate the amount of nitrogen exhaled by the diver by multiplying the duration of the exhale by the recorded output of the first sensor 102 at a point in time during the exhale. The controller 110 may also more accurately estimate the amount of nitrogen exhaled by entering the duration of the exhale and the output of the first sensor 102 into a formula and then determining the output of the formula. Alternatively, the first sensor 102 may continuously output data and the controller 110 may continuously monitor the output of the first sensor 102 to determine the amount of nitrogen exhaled by the diver.


In one embodiment, to determine the amount of nitrogen the diver inhaled, the controller 110 may record the output of the second sensor 106 during an inhale and may also measure the amount of time the diver inhaled by one of the methods explained above. The controller 110 may estimate the amount of nitrogen inhaled by the diver by multiplying the duration of the inhale by the recorded output of the second sensor 106 at a point in time during the inhale. The controller 110 may also more accurately estimate the amount of nitrogen inhaled by entering the duration of the inhale and the output of the second sensor 106 into a formula and then determining the output of the formula. Alternatively, the second sensor 106 may continuously output data and the controller 110 may continuously monitor the output of the second sensor 106 to determine the amount of nitrogen inhaled by the diver.


The dive computer 114 is generally configured to monitor the running sum of the nitrogen absorption in a diver to prevent the diver from getting sick from the dive. The dive computer 114 may have a stored value of how much nitrogen a diver may absorb before getting decompression sickness, or other problems, from prolonged dives or dives at great depth. The controller 110 may be configured to update the running sum of the nitrogen absorption in the dive computer 114 so that the diver may be made aware by the controller 110 or the dive computer 114 of how much more nitrogen they may absorb or how long they may safely remain at the current depth or other various depths before they must return the surface.


The dive computer 114 may have a stored value for the amount of nitrogen absorption considered safe for each individual diver. The stored value may be dependent on the diver's physiology (e.g., weight, body mass index, height, etc.), age, gender, diving history, among other things. Alternatively, the dive computer 114 may have a preprogrammed dive schedule, irrespective of the diver, which may correspond to how long a diver may safely remain at certain depths determined by the rate of nitrogen absorption at each depth. The controller 110 or the dive computer 114 may be configured to update a dive schedule for the diver in response to the measured nitrogen absorption. The diver's dive schedule may include information such as the allowable, safe dive time at certain depths. The controller 110 or the dive computer 114 may measure an amount of nitrogen absorption and inform the diver how the diver must surface (i.e., rate of ascent and the duration required at respective depths during ascent) in order to surface safely. The amount of nitrogen absorption could be used for updating how long until the diver may dive again. The amount of nitrogen absorption may be used by the dive computer 114 to determine the amount of dive time remaining at each depth or in total.


Although described above as being used in conjunction with a stored value of safe nitrogen consumption or dive schedule, the overall nitrogen absorption by the diver, determined by the controller 110 and the dive computer 114, may be used in a number of different ways to determine how each diver may remain safe (e.g., to prevent decompression sickness) during their respective dives.


Although shown as being used with the pressure gauge 30, the air tank 14, the secondary second stage regulator 38, and the first stage regulator 18, it should be understood that the primary second stage regulator 34, the controller 110, and the dive computer 114 may be used independently of the above-described underwater breathing apparatus 10. For example, the primary second stage regulator 34 may be used with the controller 110 and the dive computer 114 for surface supplied diving, wherein there is a large supply of air at the surface of the water for the diver to use. In this case, it may be beneficial for the diver to more closely monitor the amount of nitrogen absorption as the amount of air available to the diver is less significant for diving times. In other embodiments, the first sensor 102, the second sensor 106, the controller 110, and the dive computer 114 may be used as described above with other diving components in other diving methods, such as with a rebreather.


Thus, the disclosure provides, among other things, a regulator for an underwater breathing apparatus for determining an amount of nitrogen absorption by a diver. Various features and advantages of the disclosure are set forth in the following claims.

Claims
  • 1. A regulator for an underwater breathing apparatus, the regulator comprising: a housing defining a breathing cavity;a mouthpiece in communication with the breathing cavity;a valve operable to permit air from an air inlet of the regulator into the breathing cavity; anda sensor operable to measure a composition of air within one or both of the breathing cavity and the mouthpiece.
  • 2. The regulator of claim 1, further comprising a diaphragm operable to open and close the valve in response to a pressure differential between the breathing cavity and an ambient environment.
  • 3. The regulator of claim 1, wherein the valve is a first valve, and wherein the regulator further comprises a second valve operable to selectively establish fluid communication between the breathing cavity and an ambient environment when the pressure in the breathing cavity exceeds the pressure of the ambient environment.
  • 4. The regulator of claim 1, wherein the sensor is a first sensor, and wherein the regulator further comprises a second sensor operable to measure at least one portion of the composition of air supplied into the breathing cavity from the air inlet.
  • 5. The regulator of claim 4, wherein the first sensor is positioned between the mouthpiece and an outlet valve of the regulator that is operable to allow exhaled contents to flow from the breathing cavity to an ambient environment, and the second sensor is positioned between the air inlet and the mouthpiece.
  • 6. The regulator of claim 4, wherein the first sensor and the second sensor are operable to measure a differential of nitrogen content between the composition of air supplied into the breathing cavity from the air inlet and the composition of air expelled from the mouthpiece into the breathing cavity.
  • 7. The regulator of claim 4, wherein the second sensor is positioned upstream of the air inlet.
  • 8. The regulator of claim 1, wherein the sensor is positioned in the breathing cavity.
  • 9. The regulator of claim 1, wherein the sensor is positioned in the mouthpiece.
  • 10. An underwater breathing apparatus comprising: a regulator including a housing defining a breathing cavity,a mouthpiece in communication with the breathing cavity,a valve operable to permit air from an air inlet of the regulator into the breathing cavity, anda sensor operable to measure a composition of contents within one or both of the breathing cavity and the mouthpiece; anda controller communicatively coupled to the sensor, wherein the controller is configured to monitor an output of the sensor to determine an amount of nitrogen absorption in a user of the underwater breathing apparatus.
  • 11. The underwater breathing apparatus of claim 10, wherein the regulator further includes a diaphragm operable to open and close the valve in response to a pressure differential between the breathing cavity and an ambient environment.
  • 12. The underwater breathing apparatus of claim 10, wherein the controller is operable to compare an output of the sensor during a first condition, in which the valve is open to allow air to flow into the breathing cavity from the air inlet, with an output of the sensor during a second condition, in which an outlet valve of the regulator is open to allow exhaled contents to flow from the breathing cavity to an ambient environment.
  • 13. A method of operating an underwater breathing apparatus during a dive, the method comprising: opening a valve of a regulator to provide a breathing cavity of the regulator with air from an air inlet of the regulator;passing the air from the breathing cavity through a mouthpiece of the regulator for breathing by a diver;measuring a composition of exhaled contents passed from the mouthpiece back into the breathing cavity with a sensor; anddetermining, with a controller, an amount of nitrogen absorbed by the diver based on an output of the sensor.
  • 14. The method of claim 13, wherein the amount of nitrogen absorbed by the diver is determined by comparing a percentage of nitrogen measured in the composition of exhaled contents to a percentage of nitrogen in the air provided to the regulator.
  • 15. The method of claim 13, wherein the valve is a first valve, and wherein the composition of exhaled contents is measured during a first condition, in which the first valve is closed and a second valve of the regulator is open to allow the exhaled contents to flow from the breathing cavity to an ambient environment.
  • 16. The method of claim 15, wherein the method further comprises measuring a composition of the air provided to the breathing cavity from the air inlet during a second condition, in which the second valve is closed and the first valve is open to allow air to flow into the breathing cavity from the air inlet.
  • 17. The method of claim 16, wherein the method further comprises measuring a differential of nitrogen content between the composition of the air provided to the breathing cavity from the air inlet during the second condition with the composition of exhaled contents provided to the breathing cavity from the mouthpiece during the first condition, and wherein the amount of nitrogen absorbed by the diver is determined by the differential of nitrogen content.
  • 18. The method of claim 13, wherein the valve of the regulator opens in response to the pressure of the breathing cavity being less than ambient pressure.
  • 19. The method of claim 13, wherein the composition of exhaled contents is measured at one or both of the mouthpiece and the breathing cavity by the sensor.
  • 20. The method of claim 13, wherein the method further comprises updating a dive schedule based on the determined amount of nitrogen absorbed by the diver.