The present invention relates to a rehabilitating pipe for repairing a pipeline installation and to a method for repairing a pipeline installation using the rehabilitating pipe. The rehabilitating pipe comprises pipe units that are coupled in sequence in a longitudinal direction of the pipe. The pipe unit is formed by connecting segments in a circumferential direction. The segment is an integrally formed plastic member comprising an inner surface plate constituting an inner peripheral surface, lateral plates vertically arranged on edges of the inner surface plate extending in a circumferential direction and end plates vertically arranged on edges extending in a longitudinal direction of the pipe.
Pipe lining methods have been proposed wherein, when a sewer pipe or other pipeline buried in the ground deteriorates with age, a lining is provided to an inner peripheral surface of the pipeline and the pipeline is repaired without being dug from the ground. Such methods have already been implemented in practical application.
In the above-described pipe lining method, e.g., a pipe lining material formed by impregnating a tubular resin absorbing material with an uncured thermosetting resin is inserted into the pipeline while being everted under fluid pressure. The pipe lining material is heated using any method while being pressed against an inner peripheral wall of the pipeline by the fluid pressure, and the thermosetting resin impregnated therein is cured. A plastic pipe is accordingly formed in the pipeline, and the pipeline is repaired.
A method is also known in which integrally formed plastic segments (block members) that comprise an inner surface plate constituting an inner peripheral surface and outer wall plates vertically arranged on peripheral edges of the inner surface plate are connected in a circumferential direction to assemble a pipe unit (short pipe body). The pipeline is repaired using a rehabilitating pipe formed by connecting the pipe units in the longitudinal direction of the pipe (Japanese Laid-open Patent Application Publication No. 2003-286742). This method is used for pipelines having a large opening diameter.
Problems to be Solved
In a rehabilitating pipe using segments such as that described in Japanese Laid-open Patent Application Publication, the rehabilitating pipe is assembled in a linear form using a linear connecting bolt when the pipe units are coupled in the longitudinal direction of the pipe. Therefore, a rehabilitating pipe that extends in a linear form is laid down as a whole. However, when an existing pipe bends, a problem arises in that, since the connecting bolt is linear, adjacent pipe units or the segments constituting the pipe units will not readily be connected at the bent part. In addition, even when the pipe units can be connected, a gap forms between the segments, the pipes cannot be integrated, and water-tightness and strength against external forces cannot be ensured.
The present invention was devised in order to solve the foregoing problems, and it is an object of the present invention to provide a rehabilitating pipe and a method for repairing a pipeline installation using the rehabilitating pipe being capable of repairing an existing pipe in a water-tight manner with high resistance to external forces, even when the existing pipe bends.
Means for Solving the Problems
The present invention (claim 1) relates to a rehabilitating pipe for repairing a pipeline installation, in which integrally formed plastic segments comprised of an inner surface plate constituting an inner peripheral surface and lateral plates arranged vertically on an edge part that extends in a circumferential direction of the inner surface plate are coupled in a circumferential direction to provide a pipe unit and the pipe units are coupled sequentially in a longitudinal direction of a pipe, characterized in that the pipe units are coupled in the longitudinal direction of the pipe via a coupling member, so that central axes of each pipe unit are angled with respect to one another to create a bend and a gap between the pipe units formed at the bend is covered by a cladding.
In addition, the present invention (claim 7) relates to a method for repairing a pipeline installation that uses a rehabilitating pipe composed of integrated plastic segments having an inner surface plate constituting an inner peripheral surface and lateral plates arranged vertically on an edge part that extends in a circumferential direction of the inner surface plate. The method comprises the steps of coupling segments sequentially in a circumferential direction and assembling a pipe unit whose outer diameter is smaller than an inner diameter of a pipeline that is to be repaired; coupling pipe units in the longitudinal direction of the pipe via a coupling member so that central axes of the corresponding pipes are angled toward one another to create a bend; using a cladding to cover a gap formed at the bend between the pipe units; and laying down the rehabilitating pipe inside the pipeline while being bent.
Effect of the Invention
According to the present invention, a rehabilitating pipe can be bent in an uncomplicated manner and the gap formed at the bent part is covered by a cladding. This allows a bent rehabilitating pipe to be watertight and resistant to external forces. Since the rehabilitating pipe can be bent and laid down, the bent part of the existing pipe can be repaired as well as endowed with water-tightness and strength.
The present invention allows a rehabilitating pipe that uses segments to be bent, and relates to a method for repairing a bending existing pipe or pipeline installation in a sewer pipe, tunnel, irrigation channel, or the like using the rehabilitating pipe. The present invention shall be described in detail below on the basis of embodiments and with reference to the accompanying drawings.
In the examples, the rehabilitating pipe is described as having a circular cross-sectional shape perpendicular to a longitudinal direction of the pipe. However, it is apparent that the present invention can also be applied to a rehabilitating pipe having a rectangular shape or any other shape that is not circular. In addition, the cross-sectional shape of the pipe need not be closed; the present invention can also be applied to pipes having, e.g., a horseshoe shape, a semicircular shape, a box-shape opened at a top part or another shape that is opened on one side.
The rehabilitating pipe of the present invention is assembled and laid inside an existing pipe by connecting block-shaped segments in a circumferential direction and a longitudinal direction of the pipe. A segment 1, which is an assembling unit for the rehabilitating pipe, has an inner surface plate 101, as shown in
An outer wall plate that surrounds the inner surface plate 101 and encloses the inner surface plate is vertically arranged on a peripheral edge of the inner surface plate 101. The outer wall plate comprises two lateral plates 102, 103 that are of the same height and are arranged vertically on an edge part of the inner surface plate 101 along a longitudinal direction (circumferential direction). The outer wall plate further comprises two end plates 104, 105 that are of the same height as the lateral plates 102, 103 and are arranged vertically on the edge part of the inner surface plate 101 in a direction of a short edge of the inner surface plate (longitudinal direction of the pipe). A plurality of through-holes 102a, 103a (fourteen in the example) through which connecting members that will be described hereinafter are inserted in the longitudinal direction of the pipe is formed on the lateral plates 102, 103 at predetermined intervals in the circumferential direction. A plurality of through-holes 104a, 105a, through which bolts for connecting the segments 1 in the circumferential direction are inserted, is formed on the end plates 104, 105 (see also
A reinforcing plate 106 and a reinforcing plate 107, which are used to reinforce the mechanical strength of the entire body of the segments 1, are vertically arranged on an upper surface of the inner surface plate 101 inside the lateral plates 102, 103. The reinforcing plate 106 is of the same height as the lateral plates 102, 103, and the reinforcing plate 107 is of a lower height than the reinforcing plate 106. A plurality of through-holes 106a and cut-out parts 107a, through which the connecting members are inserted in the longitudinal direction of the pipe, is formed on the reinforcing plates 106, 107 at positions that correspond to the through-holes 102a, 103a of the lateral plates 102, 103, respectively. A plurality of small right-triangular convex plates 103b, 106b, 107b that extend in a lateral direction (some of the convex shapes cannot be shown in
The inner surface plate 101, lateral plates 102, 103, end plates 104, 105, two of the reinforcing plates 106, two of the reinforcing plates 107, and convex plates are integrally formed using a transparent, semi-transparent, or non-transparent plastic material, thus providing an arch-shaped integrated segment formed from the plastic material. Examples of materials that can be used for a transparent plastic include vinyl chloride, ABS, and DuraStar Polymer (Trade Mark). Examples of materials that can be used for a semi-transparent plastic include PVC and polyurethane. Examples of materials that can be used for a non-transparent plastic include PVC, polyester, ABS, polyethylene, and polypropylene.
The segments function as rehabilitating members or reinforcing member as desired, and are therefore not limited to an arched shape or expanding shape such as shown in
The outer side surfaces of the end plates 104, 105 of the so-configured segments 1 are brought into contact with one another, and the segments are connected in sequence and coupled in the circumferential direction so that the inner surfaces of the inner surface plates form a uniform surface, as shown in
In
The rehabilitating pipe is laid down by inserting the segment 1 into an existing pipe 21 via a manhole 20 as shown in
Concave parts 104b, 104c are formed across the entire length of the end plate 104 in the longitudinal direction of the pipe and convex parts 105b, 105c that fit into the concave parts are formed along the entire length of the pipe on the end part 105 in the longitudinal direction of the pipe. Therefore, when the segments are connected, both segments are readily aligned and brought into contact. A sealing material (not shown) is applied to the fitting part, whereby the water-tightness of the connecting part can be increased. Once the segments have completely been connected, the open parts 101a are sealed shut by a lid (not shown). An inner surface of the lid connects with the inner surface of the inner surface plates 101, and a uniform inner surface is formed.
The ring-shaped pipe unit 10 having a shape obtained when the circular pipe is cut into round slices at a predetermined width D perpendicular in a longitudinal direction X of the pipe can thus be assembled, as shown in
The assembled pipe unit 10 is laid down in the longitudinal direction of the pipe by connecting the segments in sequence in the longitudinal direction of the pipe, as shown in
Segments 1, 1′ of two pipe units are shown in
Convexities 102c are formed along the entire periphery of the lateral plate 102 of the segment and concavities 103c that fit the convexities are formed along the entire periphery of the lateral plate 103. Therefore, when the segments are coupled in the longitudinal direction of the pipe, the segments are readily aligned and brought into contact, as when connected in the circumferential direction. A sealing material (not shown) is applied to the fitting parts, and the water-tightness of the connecting part is increased.
In
In the above-described manner, the pipe units 10 are coupled sequentially in the longitudinal direction in the existing pipe 21, whereby a rehabilitating pipe 40 is laid down, as shown in
The existing pipe 21 is not necessarily limited to one extending into a linear shape, and may also be bent, as shown in
In
A spacer (washer) 31 shown in
A squared member 34 in which a U-shaped hole 34a is formed is cut at a predetermined angle as shown by the dot-dashed line, whereby the spacer 31 can be given the desired thickness gradient, as shown in
Nuts and bolts are used to form such couplings at, e.g., three locations for each segment, as shown in
Once the pipe units are coupled in the bent part of the existing pipe, the pipe units will thus be connected in sequence in the rightward direction so as to once again extend in a linear shape in the linear portion 21c. The gap between the pipe units created at the bent part is covered by cladding 50 composed of a curing resin sheet. This state is shown in
The resin sheet of the cladding is composed of a thermosetting reinforced plastic made from reinforcing fibers impregnated with a thermosetting resin and a curing agent. Examples of materials that are used for the reinforcing fibers include glass fibers, carbon fibers, metallic fibers or organic fibers, and natural fibers. The curing agent operates to use a radical to bring about a reaction with the thermosetting resin, and may be, e.g., benzoyl peroxide, lauroyl peroxide, and other organic peroxidized substances. Examples of materials that are used for the thermosetting resin include unsaturated polyester resins and epoxy (meth)acrylate resins. When the gap between pipe units is covered by the cladding 50 in the above-described manner, and a heat treatment is subsequently performed, the thermosetting resin will cure, thereby bonding the resin sheet to the pipe units, and enabling the pipe units to be integrated so as to seal the gap between the pipe units 10, 10′. The resin sheet is extremely strong and has an exceptional anti-corrosive property. Therefore, the strength and anti-corrosive property of the rehabilitating pipe at the bent part can be dramatically increased.
When the existing pipe 21 bends to a greater degree than that shown in
The coupling member for coupling the pipe units at an incline can be connecting implements 60, 70 shown in
The coupling member shown in
On the other hand, the coupling member shown in
The implements 60, 70 also make couplings at about three locations for each segment. However, the types of connecting implements used can be mixed and need not be the same. For example, if three couplings are to be made for each segment, the couplings are made by using the connecting implement shown in
Number | Date | Country | Kind |
---|---|---|---|
2004-313203 | Oct 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/19371 | 10/21/2005 | WO | 00 | 5/29/2007 |