The present invention is directed to a rehydration capsule or a system for hydrating media, such as cell culture media which is typically used to grow cells such as mammalian cells and bacteria, as for example, the GIPCO® AGT media, using a capsule filled with such media and circulating water in the capsule until the media is dissolved. Typically, such media are rehydrated by using mechanical mixers. Such mixers, however, require significant operator skill in ensuring that the media is properly introduced to the mixer in the correct amount and, more importantly, without contamination. Conventional mixers are typically constructed of stainless steel and must be thoroughly cleaned after each use. This cleaning process is time consuming and difficult. The cleaning method and procedure must also be carefully validated to be consistent and sufficiently clean. This validation step is challenging and difficult. To overcome the problems related to cleaning, single use mixers are now widely available. Single use mixers are designed so that all wetted components are used only once and are discarded after each use and typically consist of an appropriately sized multi-layer plastic chamber with integrated agitator which is often magnetically coupled so that the plastic chamber is completely closed and isolated from the drive system. However, such mixers are expensive. Thus, it is desirable to have a system that can contain the proper amount of media to be hydrated and which can be easily installed by an operator without concern for contamination or errors. The meaning of “hydrated media” as used herein means that the media is completely dissolved in the hydrating liquid, whereby the media is no longer a solid.
In an exemplary embodiment, a rehydration capsule is provided. The exemplary rehydration capsule includes a capsule body having an inlet and an outlet, a member proximate the inlet having at least an opening therethrough, a filter proximate the outlet, and a hollow flow tube corresponding to each of the at least one opening mounted to the member, and having an inlet at one end aligned with the at least one opening, and having at least one opening through its body. In another exemplary embodiment, the hollow flow tube has a closed end opposite the flow tube inlet, and a fluid flowing through the capsule body inlet will flow though said at least one hollow tube inlet and will exit through the hollow tube at least one opening formed through the hollow tube body. In another exemplary embodiment, the includes a single hollow tube having a plurality of openings proximate the member. In yet another exemplary embodiment, each of the plurality of openings is a slit formed through the body of the single hollow tube and all of the plurality of openings are arranged at a same height level. In a further exemplary embodiment another plurality of openings are formed through the single hollow tube wall above the plurality of openings. In yet a further exemplary embodiment, the plurality of openings is greater in number than the another plurality of openings.
In a further exemplary embodiment, the capsule includes three hollow flow tubes, where each hollow flow tube has an inlet at one end and a closed opposite end and an opening through its body. The member also has three openings and each flow tube inlet is aligned with one of the openings of the member, such that a flow through the capsule body inlet will flow through each of the flow tube inlets and exit through the flow tube openings. In yet another exemplary embodiment, the capsule body has at least a portion that is cylindrical, and each of the flow tubes is arranged around a central longitudinal axis of the body cylindrical portion. With this exemplary embodiment, the openings of two of the flow tubes are aligned to provide a flow generally perpendicular to a radius extending from the central longitudinal axis and a third of the flow tubes is aligned to provide a flow towards the central longitudinal axis. In yet another exemplary embodiment, each flow tube includes at least two openings through its body, one axially aligned over the other. In another exemplary embodiment, each of the openings through each flow tube body is an elongated slot. In yet another exemplary embodiment, the capsule body includes a body portion and an inlet port. The inlet of the capsule body is formed on the inlet port. The inlet port is coupled to the capsule body portion. In a further exemplary embodiment, the outlet of the capsule body is formed on an outlet port. The outlet port is coupled to the capsule body portion. In yet a further exemplary embodiment, the capsule body includes a body portion and an outlet port. The outlet of the capsule body is formed on the outlet port. The outlet port is coupled to the capsule body portion. In one exemplary embodiment, the outlet port is threaded to the capsule body portion. In another exemplary embodiment, at least one of the flow tubes is formed from a flexible material, and the opening formed through the at least one of the flow tubes body is a slit. In yet another exemplary embodiment, the member includes a nipple for the at least one of the flow tubes and the at least one of the flow tubes is fitted over a corresponding nipple, and the at least one opening on the member is formed through the nipple. In a further exemplary embodiment, the at least one of the flow tubes has a closed end closed with a plug. In yet a further exemplary embodiment, the inlet is formed on an inlet port and the outlet is formed on an outlet port and the inlet and outlet ports are connected to a body portion of the body. In one exemplary embodiment, at least one of the inlet and outlet ports is thermally welded to the body portion. In another exemplary embodiment, at least one of the inlet and outlet ports is threaded to the body portion. In yet another exemplary embodiment, at least one of the inlet and outlet ports includes a trough for receiving the body portion. In a further exemplary embodiment, at least one of the member and the filter is directly connected to the inlet port or the outlet port. In yet a further exemplary embodiment, the capsule is mounted on a frame having at least a plunger for exerting a force against at least one of the inlet and outlet ports of the capsule.
In another exemplary embodiment, a method of rehydrating media within an elongated capsule is provided. The method includes providing a tangential flow of hydrating liquid within the capsule so as to provide a swirling motion about a central longitudinal axis of the capsule. In a further exemplary embodiment, a longitudinal flow is provided at two different height levels within the capsule. In yet a further exemplary embodiment, the method includes providing a radial flow of hydrating liquid in the capsule. In any of the aforementioned exemplary embodiments, the hydrating liquid is water.
In yet another exemplary embodiment, a method of rehydrating media within an elongated capsule is provided. The method includes providing a flow of hydrating liquid within the capsule to create a mixture of media and liquid so as to hydrate the media and passing the mixture through a filter allowing the hydrated media to pass without allowing the media that has not been hydrated to pass. In a further exemplary embodiment, the flow is provided transversely to a longitudinal axis of said elongate capsule.
A first embodiment rehydration capsule 10 includes an inlet 12 and outlet 14 as well as a movable disk 16 proximate the inlet which is perforated to allow for penetration by water but not by the media. The capsule also includes a perforated fixed outlet disc 18 fixed proximate the outlet. As water enters the inlet, the force of the water pushes the movable disk up until the disk impinges against the culture media 20. The water also penetrates the perforations of the inlet disk, causing the culture media to swell. In other prior art embodiments, the movable disk, is actually fixed, and thus not moveable, so as to provide a spacing at an upper end of the capsule between the media and the outlet filter disk. Applicant, however, has discovered that with this capsule, the media turns gelatinous at times and causes a significant decrease in the flow rate through the outlet and often completely blocks flow through the perforated outlet disk.
In an improved exemplary embodiment, a capsule 30 has a body and is provided having an inlet 32 for receiving water or other liquid and an outlet 34, as for example shown in
In an exemplary embodiment, the outlet disk includes a peripheral lip 56 that attaches to the outer surface of the body portion. In the exemplary embodiment shown in
In an exemplary embodiment, the inlet port, body portion, outlet port, inlet and outlet disks and the flow tubes may be made from polypropylene.
In an exemplary embodiment, each flow tube 50 includes a hollow body 51 defining a hollow flow chamber 53 (best seen in
Applicants have discovered that this orientation of the outlet slots of the three flow tubes provides for proper hydration of the media and prevents the media from turning gelatinous. This orientation of the outlet slots creates a swirling flow through the capsule to sufficiently mix the media and hydrate the same with water. As the media expands, it is subjected to the flow from the upper slots 70 of the flow tubes further aiding in the mixing and dissolving of the media. By controlling the pressure of the inlet flow, the swirling motion may be controlled such that it can create a vortex or it may be decreased to prevent a vortex from generating. The radial flow through the third tube further aids in the mixing of the water with the media for better hydrating the same. Applicants have discovered by positioning the first slots proximate the inlet port and the other slots at the top (and proximate the outlet port when each tube only has two slots), the time needed for proper mixing and hydrating of the media is reduced. In such an exemplary embodiment, Applicants have discovered that they can get proper mixing and rehydration of the media such that it can easily flow through the perforated outlet disk.
In an exemplary embodiment, the thickness of the flow tube is reduced in the area 71 surrounding the slot. The reduced thickness area allow the use of a clip to other member to hold a flexible material having a slit or a filter material over the slot. The flexible material serves as a one-way valve expanding and its slit forming an opening when the flow from the flow tube exits the slot so as to allow the flow to penetrate said flexible material. The slit closes when flow from the flow tube stops and thus, prevents back flow of the media into the flow tube. In other exemplary embodiments, the flexible material or filter may be otherwise connected to the reduced thickness area of the flow tube.
In another exemplary embodiment, a sleeve 90 is provided within each flow tube 50 having slots 92 which correspond in spacing to the slots 68 and 70 on such flow tube (
In another exemplary embodiment as shown in
In yet a further exemplary embodiment, in order to prevent the flow of liquid and of the media backwards through the slot, each flow tube may provided with an internal flexible sleeve such as a rubber or silicone sleeve having slits that are aligned with the slots on the tube such that when water enters the open end of the tube, it enters the sleeve causing it to expand and for the slits in the sleeve to expand so as to allow flow to exit through the slits in the sleeve and through the slots of the flow tube. When water stops flowing through the sleeve, the slits in the sleeves close preventing flow of water and/or media back through the slot of each flow tube and through each corresponding slit in the sleeve.
In addition, Applicants discovered with the exemplary embodiment capsule, a shorter capsule may be used than compared to the capsules which do not incorporate the flow tubes.
In an exemplary embodiment, to place the media into the capsule, the outlet of the capsule, as well as the outlet disk 52 are separated from the capsule body portion 36, as for example they may be unthreaded from the capsule body portion. In other exemplary embodiment, the outlet 40 and the outlet disk may be integrally formed. In another exemplary embodiment, as for example shown in
A vent 100 may be provided to allow for purging of any air that may have entered the capsule when the media is placed into the capsule, as for example shown in
In yet another exemplary embodiment, each flow tube may have more than one slot. In addition, the size of the slots may be altered for controlling the mixing and the hydration of the media with the water. For example, as shown in
In another exemplary embodiment, the capsule includes only a single flow tube 50, as for example shown in
In an exemplary embodiment as shown in
To use the stand, the frames are swung open about their corresponding hinges 211, the capsule is placed between the frames (and if a support plate is used, the capsule is placed on the support plate) and the frames are pivoted back such that an upper cross member 212 of each frame extends over the outlet port 40 and a lower cross member 214 of each frame extends below the inlet port 38. The two frames are then linked together with a linking element 210, i.e., the linking element is fastened to the frames. Plungers 216 are coupled to the upper cross members. In the shown exemplary embodiment, each plunger includes a threaded post 218 threaded through its corresponding cross member and a head 220. As each post is threaded through its cross member it causes its corresponding head to apply a force against the outlet port pressing the capsule against the lowest cross member or the support plate 208, if closed. This force not only retains the capsule in position it also helps keep the inlet and outlet ports connected to the body portion in cases where pressure builds up in the capsule body. In other exemplary embodiments, the plungers may be threaded to the lower cross members in addition or in lieu of being threaded to the upper cross members of the frames.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
This application is a divisional of U.S. patent application Ser. No. 13/336,489, filed on Dec. 23, 2011, which is based upon and claims priority to U.S. Provisional Application No. 61/495,280, filed on Jun. 9, 2011, the contents of which are fully incorporated herein by reference.
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Invitation to Pay Additional Fees and Communication Related to the Results of the Partial International Search dated Apr. 13, 2012, dated Apr. 13, 2012, for International Application No. PCT/US2012/021109, Filed Jan. 12, 2012; 9 Pages. |
Number | Date | Country | |
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20150258509 A1 | Sep 2015 | US |
Number | Date | Country | |
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61495280 | Jun 2011 | US |
Number | Date | Country | |
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Parent | 13336489 | Dec 2011 | US |
Child | 14728359 | US |