The present invention relates to a method of installing and tensioning reinforcement elements, such as polymeric strips, in earth retaining structures. The invention also relates to a corresponding apparatus capable of carrying out the method and to assemblies used for anchoring the strip to the earth.
Retained earth systems are composite soil reinforcing systems that usually use welded wire mesh, steel strips, geogrids or polymeric strips to resist the horizontal forces generated within an earth backfill and to create a stable earth block for a retaining wall and steep slope construction. The basic retained earth principle involves transferring stresses from the soil to the reinforcing elements. In the case of welded wire mesh soil reinforcement, this is achieved by the development of passive resistance on the projected area of the mesh crossbars, which in turn transfers load into the longitudinal bars. In the case of strip reinforcements, load transfer from the backfill is mainly achieved by the frictional interaction of the soil particles with the reinforcing strip. A retained earth structure is a stable, unified gravity mass that can be designed for use in a wide range of civil engineering applications ranging for instance from retaining walls to highway bridge abutments.
Most of the current construction practices for retaining wall construction using retained earth or similar methods with flexible strip reinforcements delivered on a roll involve two distinct steps: a strip installation step and a strip tensioning step. For the strip installation step, generally, a temporary back anchorage is installed by laying longitudinal bars and hammering in vertical bars or pegs at regular spacing along the length of the wall at the end of the strip furthest from the facing element. To install the reinforcement strip, it is unrolled and attached to a series of front connections at the facing panels and around the back anchorages. In some cases the strip is inserted into the facing element and pulled out of the facing element to form the connection, requiring a long length of strip to be pulled thorough successive connections. For the tensioning step, the strip is then tensioned with various methods, sometimes ad hoc, but generally as per one of the following two methods:
The strip installation step is normally completed in bays for a length of the facing element 103 before the strip tensioning is done on the same bay. However, the current strip installation and tensioning methods have some drawbacks. Feeding the whole roll of strip through multiple connections is inefficient and time consuming. Also a lot of labour is involved to install the longitudinal and vertical anchorage bars and/or pegs as well to install and tension the strips. Moreover, installation of anchoring bars and strip tensioning are two separate activities which consume much time. The current anchorage arrangements also involve elements that are not specifically designed for anchorage purposes (e.g. the longitudinal rebar running parallel to the front facing panels); hence there is inefficient use of material. Furthermore, in the existing tensioning methods, the amount of tensioning force applied is not consistently applied or controlled and maintained, especially with the manual method. Uneven tensioning may result in uneven displacements of facing panels and hence, uneven wall alignment.
It is the object of the present invention to overcome the problems identified above related to the installation and tensioning of the reinforcement strips.
According to a first aspect of the invention, there is provided a method of installing and tensioning a reinforcement strip in a soil retained by a facing element together with the reinforcement strip extending between the facing element and an anchorage zone located away from the facing element and separated from the facing element, the method comprising:
The proposed method offers some clear advantages over the known solutions. By following the principles of the present method, a consistent tensioning force can be applied to the strips, thus increasing the overall quality of the wall installation works and the final alignment of the wall facing elements. Also, the required tensioning force can be adjusted for different projects, depending on the expected movement of the facing element after tensioning of the strip and during the soil installation at its back, on the expected movement of the anchorage pegs or pins and on the desired final tension force of the strips. Furthermore, with the method according to the present invention, a significant reduction in required labour, reduction in labour idling time and faster wall installation through a significant increase in overall productivity can be obtained. Moreover, the present invention also provides a reduction in material for the temporary back anchorages. Also, according to one embodiment, the proposed method provides an integrated strip installation and tensioning method from one end of the front wall to the other end of the wall.
According to a second aspect of the invention, there is provided a tensioning device for installing and tensioning a reinforcement strip in a soil retained by a facing element together with the reinforcement strip extending between the facing element and an anchorage zone located away from the facing element and separated from the facing element, the device comprising:
According to a third aspect of the invention, there is provided an assembly for use in retained earth solutions, the assembly comprising a peg arranged to be driven into soil, a wedge and a strip, the peg and the wedge being made of rigid material, wherein the wedge is arranged to be used in the assembly so that it prevents the strip from slipping with respect to the peg, when in place
Other aspects of the invention are recited in the dependent claims attached hereto.
Other features and advantages of the invention will become apparent from the following description of non-limiting exemplary embodiments, with reference to the appended drawings, in which:
Some embodiments of the present invention will be described in the following in more detail with reference to the attached figures. Identical functional and structural elements which appear in the different drawings are assigned the same reference numerals.
The scheme according to the first exemplary embodiment of the present invention involves having the strip installation, tensioning and securing (anchoring) steps, prior to releasing the strip by a tensioning apparatus. All these steps can eventually be made in one operation by one machine as shown in
With reference to
When the strip 101 is pulled, the force T on the strip 101 is controlled and measured. During tensioning of the strip, if the desired preloading force on the peg 401 is T, it is easiest achieved by connecting the clamping element 405 directly to the reaction strut 403 without transferring any force to the overall tensioning device 201. This is defined as the passive tensioning mentioned above. However, if preloading force on peg 401 is desired to be bigger than T, this can be achieved by tensioning the strip to force T and at the same time actively applying through the reaction strut 403 a force R which is bigger than T. The tensioning device 201 would then have to take the difference F=R-T through friction with the soil. Preloading to a higher force might be required for soils that exhibit large plastic deformations. Of course, after load transfer, the force in the peg is the same as the force in the strip, regardless of active or passive tensioning.
In the above process, the first and second locations are in a zone of fill called the anchorage zone, which is situated at a distance L (this distance does not have to be constant) from the front wall 103. The series of pegs 401 or anchorages may or may not be parallel to the front wall 103. As explained, the strip installation, cutting, tensioning and peg anchoring can all be done and completed for one connection of the strip before moving on to the next series of strips 101.
The first embodiment of the present invention has been described above. In the first embodiment, during tensioning the strips 101 are tensioned to substantially equal forces against anchor point, which in the first embodiment is the anchoring peg 401.
Next the second embodiment is explained in more detail. In the second embodiment, during tensioning the anchor point is the tensioning device 201. In accordance with the second embodiment, anchorage plates 901 or gripping devices (some examples shown in
With reference to
The solution of
Both the anchorage plates 901 and the pegs 401 are made of a solid material, such as metal or a polymeric material. The pegs could also be purpose made from metal or plastic to such a design as to provide optimum resistance to the applied forces during service. The cross section of anchorage pegs can have a V shape or be circular (can for example simply be rebar pieces), the length of which depends on the properties of the soil, the length being usually in the range of 300 mm to 800 mm. As far as the anchorage plates 901 are concerned, the shape of the hole for the peg does not have to be circular, but it advantageously has a shape similar to the cross section of the peg 401.
In all the anchorage plates 901, additional holes can be punched in the plate 901 to allow for connection to the tensioning device 201 while the peg 401 is driven through the hole designed for the peg 401. Alternatively or additionally, the plates 901 can have a specific geometry that allows them to be connected to the tensioning device 201.
According to the embodiments of the present invention, the pegs 401 could be driven into the soil, for instance with the following methods: pre-drill, hammering, pre-drilling plus hammering or by pressure and vibration. The pegs could be inserted into the ground vertically or with an inclination in order to find the most efficient anchoring.
It should be noted that according to the present invention the tensioning force applied to the reinforcing strips 101 should not be too great. Otherwise there is a risk that the installed panels of the wall 103 are moved by pulling them out of alignment with the strip. It should also be considered that additional tensioning of the strip 101 also happens during the process of subsequent panel installation and soil compacting. Normally, the panel is initially slightly inclined towards the soil when it is placed into the wall 103, and during soil compaction the panel will be pushed or rotated out, to the vertical or near vertical position. During this process, the strip 101 is additionally tensioned, and hence to ensure that the total required tension is applied to the strip, this additional tension contribution should be considered as well, when determining the tension to be provided by the tensioning device 201. Generally, the applied strip tension will be less than 5% of the ultimate tensile strength of the reinforcing strip.
When the strip 101 is tensioned, the strip 101 will apply a predominantly horizontal force to the peg, which will be subjected to some movement in the direction of loading under the action of this force, which will result in some loss of tension in the strip 101. This can be the case with the above-described second embodiment. The loss of strip tension or draw-in effect due to movement of the pegged bar in the soil after tensioning and load transfer should also be considered, and can be also taken into account by slightly over-tensioning, i.e. tensioning a bit more than needed. The actual loss of tensioning force due to draw-in depends on: the length of the strip, the capacity of the strip, the stiffness of the strip. The loss of the tensioning force can be calculated based on observed draw-in distance with a specific type of soil. The advantage of the first embodiment is that there is no need to consider the draw-in effect, and the tensioned force in the strip 101 is exactly known.
Described next is an example of the tensioning device 201, shown in a front, perspective view in
The device 201 allows modifying the installation and tensioning process of the strip 101. This provides cost savings as well as quality improvements as explained below:
The device 201 could be fully autonomous, self-powered and hydraulically, mechanically or electrically driven. At its most basic form, the device 201 consists of a single or plurality of tensioning systems with its corresponding power generator and force measurement device. The tensioning device has a tensioning system 1207 which may consist of hydraulically driven single ram with a pulling rope system or a series of independent jacks or winches. The spacing of the pulling ropes or cables can be adjusted. This guarantees that the spacing of the strip ends when connected to the device 201 can be adjusted. It also has gripping means 1208 for gripping the strip or for gripping the plates 901. The device can also be equipped with peg pushing means 403, such as the strut 403 to push the peg 401 in accordance with the first embodiment.
If the tensioning is done according to the first embodiment, then the tensioning device 201 can be light. This is possible, since the reaction point for the tensioning device is the anchoring peg 401. However, if the tensioning device is done according to the second embodiment, it needs to act with its ballast as a reaction point for the tensioning operation. According to the second embodiment, in order to anchor the device 201 during a tensioning operation, generally the device will use its self weight and friction with the soil to resist the tension force from the strip. If it is required to increase the weight of the device, it is possible to attach a large ballasting cylinder, located next to the device 201 and with an adequate weight to secure the machine to the ground while stressing the strip. The cylinder can be like the drum of a road roller. It can be filled with water or soil that is available on site up to the required weight. Furthermore, the base plate underneath the device 201 can be equipped with soil studs for improved friction resistance.
The device 201 can be placed outside of the reinforced soil block during tensioning, as illustrated in
The device 201 also incorporates additional features in its more complete form, as described here and shown in
The device may also have an outrigger arm 1213 with the drill rig 1205 or mechanised peg driver 1205. In this example the outrigger arm 1213 has multiple hinges. The device 201 may further have alignment equipment (e.g. laser) to align with the front wall 103 to keep the device 201 at a certain distance (typically constant, but it does not have to be constant) from the wall 103.
The device 201 can provide storage compartments for all necessary components needed for the operation, i.e. the strips 101, pegs 401 and anchorage plates 901.
In this example the device 201 is a petrol-powered autonomous system with onboard generator and a hydraulic power pack. It has a hydraulic rear axle drive and a steerable front axle. The front and rear axles can be retractable, and thus they can be hydraulically raised and lowered. The device 201 further has wide, profiled rollers 1209 to ensure traction on bad ground and in wet conditions. The device is also equipped with a long enough steering arm 1211 that has all drive and steering controls. All the other operator controls are on the main body in a safe position. The device body can be disconnected and rotated by about 180 degrees, if required, to allow for opposite strip laying direction.
Different elements of the device can be easily mounted and demounted. Crane lifting points can also be provided on the device to allow lifting of the fully ballasted device 201. For ease of transportation, the device can be designed to fit onto two standard EUR pallets (1.2 m×0.8 m each). Moreover, all movable parts (e.g. the strip uncoiler 1203 and the strip cutter) can be designed in a way to avoid operator injuries. Of course, depending on the implementation details, not all the described elements are necessarily needed.
According to a variant of the present invention, the strip 101 is not cut between tensioning operations. This variant can be used in connection with either the first or second embodiment. Thus, in this variant, the strip 101 is continuous from one end of the wall 103 to the other end of the wall 103, or from one end of a wall bay to the other end of the wall bay that is installed. This is shown in
In this variant, any one of the shown anchorages in
Two embodiments of the present invention were described above. The present invention makes it possible to obtain substantially uniform and specified tension in all strip sections between the anchorage points and the wall 103. Thus, all the strip sections can have a uniform tension within specified tolerance throughout the whole length of the wall 103.
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive, the invention being not limited to the disclosed embodiments. Other embodiments and variants are understood, and can be achieved by those skilled in the art when carrying out the claimed invention, based on a study of the drawings, the disclosure and the appended claims.
In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. In the claims by the word “anchoring element” is understood any element(s) used to anchor the strip 101 to the soil. Thus, depending on the specific application, the anchoring element can for instance be simply the anchoring peg 401 or the anchorage plate 901 or the combination of these or further elements. The mere fact that different features are recited in mutually different dependent claims does not indicate that a combination of these features cannot be advantageously used. Any reference signs in the claims should not be construed as limiting the scope of the invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/059510 | 5/22/2012 | WO | 00 | 11/17/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/174419 | 11/28/2013 | WO | A |
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Entry |
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International Search Report and Written Opinion dated Mar. 11, 2013 for PCT/EP2012/059510. |
Number | Date | Country | |
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20150159340 A1 | Jun 2015 | US |