1. Field of the Invention
The present invention relates to any lightweight reinforced extruded tubing for telescopic handles for trolley-type carry cases, wherein the first stage tube is reinforced by metal strips having apertures which are dimensioned and positioned to receive the spring biased locking pins of a multi-stage locking mechanism.
2. Description of the Related Art
Present day tube technology, particularly technology for the first (i.e., lowermost) stage of telescopic handles for carry cases has advanced in several stages. The following is a brief history of the developments of advancements in such tube technology.
In general, the strength requirements of the pair of first stage tubular members which form the basis for a telescopic handle have always required a pair of tubes which are of sufficient strength to withstand the forces generally applied to them, not only during the upward and downward telescopic extension and collapsing action, but also while traveling with the carry case, particularly over rough terrain, stairways and the like. Additionally, when the first stage tubes are outside of the case, it is desirable that they match the case. For this reason, particularly for such applications, the outside of the tube was always made of a plastic material which matched the case.
In the past, the pair of tubular members which formed the first stage of the telescopic mechanisms for such applications were originally comprised of a pair of metal tubes, each tube being surrounded by a plastic extruded polyvinyl chloride (i.e., PVC) tube assembled to the metal tube so as to appear like plastic tubes to match the carry case. The inner metal tube provided the strength for the spring loaded pins that entered the apertures in the metal tube from the telescopic second and third stage handles. In particular, the metal tube was required in order to provide strength for reception of the pins into the apertures from the second and third stage tubes, since a plastic tube with such apertures would normally not have the strength to receive the pins or to support the forces applied thereto during use. Over time, such apertures, if provided in the plastic tube, would become elongated and worn. Furthermore, the metal tubes provided the strength required for traveling with the case; i.e., bending, tension, compression and shock loads. However, the metal tubes added unwanted additional cost and excessive weight to the entire case.
Subsequently an improved version of the first stage tubes was provided by simply individually molding a pair of plastic tubes of ABS (i.e., Acrylonitrile-Butadiene-Styrene) in individual molds. The individually molded tubes were stronger than the extruded tubes of the first generation. However they also needed to be reinforced by a metal tube inserted into the plastic tube as in the first generation. These metal tubes were also capable of carrying the loads from the spring loaded pins provided by the second and third stage telescoping tubes. As in the first generation tubes, the metal tubes also added strength and weight to the tube, and the carry case, as well.
One disadvantage however, of the molded tubes is that they needed to be custom molded for individually sized carry cases, thus increasing their production costs. For example, each pair of first stage tubes required an individualized molding process for each size carry case. This is in sharp contrast with the prior generation of extruded tubes which were simply cut to size for each style and size of carry case. Accordingly, it would appear that extruded tubes always provided a significant advantage over molded tubes. However, notwithstanding that fact, the present invention can be used with individually molded tubes as well.
A tube for a first stage of a telescopic handle system for a trolley-type carry case is disclosed, which comprises an elongated tubular member, and at least a pair of opposed radially inwardly extending members extending from the inner surface of the tubular member, each said inwardly extending member being comprised of a radially inwardly extending member having a generally circumferential flange member extending from the free end thereof and each said flange member facing the other so as to form a pair of opposed flange members which define a space therebetween for reception of an elongated reinforcement strip.
At least one elongated reinforcement strip is positioned between the flange members and retained in position against the inner surface of the elongated tubular member, the elongated reinforcement strip being of a material which adds strength to the elongated tubular member. The elongated reinforcement strip has a plurality of apertures dimensionally and relatively spaced for reception of spring biased locking pins associated with a locking device for retaining respective associated stages of a telescopic handle in either the withdrawn or the extended position when the pins enter predetermined respective apertures in said reinforcement strip.
The tubular member for the first stage of a telescopic handle assembly for a trolley-type carry case, said generally tubular member is made of an extruded plastic material and defines a generally central elongated tubular opening, the tubular member including within the generally tubular opening, a pair of opposed reinforcement strips extending generally along the length thereof. Each reinforcement strip is retained in position by retaining members positioned therealong and adjacent thereto, the reinforcement strips being of a material of strength generally greater than the strength of the material of the extruded plastic tubular member. Each said reinforcement strip has a plurality of apertures of predetermined size and relative positions for respective reception of spring biased pins associated with respective second and third stage sections of the telescopic handle assembly for respective retention of the handle assembly in the respective collapsed and extended positions.
The extruded plastic tubular member preferably comprises a plurality of radial plastic ribs extending inwardly of the inner surface to provide structural support to the tubular member. The handle system comprises a pair of said first stage tubular members.
A locking system is provided to extend and lock second and third stage sections in selected portions.
The third stage tubes are connected by a gripping handle and the locking system includes a release button in the gripping handle, the release button being connected to respective cables and spring biased pins adapted to selectively lock and release the second and third stage tubes in selected positions. Preferably, the second and third stage tubes are aluminum.
The first stage extruded tubes include a plurality of inwardly extending radial members to provide reinforcement to the tubes. Further, the extruded tubes are polyvinyl chloride and the metal strips and aluminum insert reinforcement strips. The aluminum reinforcement insert strips preferably include top and bottom end portions which are bent over the respective edges of said extruded tubes to retain the strips in position in the tube.
A telescopic handle system for a trolley-type carry-case is disclosed, which comprises at least a first stage extruded plastic tubular member, the extruded plastic tubular member defining a generally central tubular opening having an inner tubular surface, the tubular member has positioned on the inner surface of the inner opening, a pair of generally opposed reinforcement strips made of a material of strength greater than the material of said tubular member. Each reinforcement strip has a generally radially extending retention member positioned along each side thereof to retain the reinforcement strip in position on the inner surface of the tubular member. Each reinforcement strip has a plurality of apertures of predetermined size and relative locations for selective reception of spring biased pins associated with a respective second and third stage members of the telescoping handle system.
A trolley-type carry case having a three stage telescopic handle system is disclosed, which comprises a container for reception and retention of selected articles, and a telescopic handle system attached to the container. The handle system comprises at least a first stage extruded plastic tubular member, the extruded plastic tubular member defining a generally central tubular opening having an inner tubular surface. The tubular member has positioned on the inner surface of the inner opening, a pair of generally opposed reinforcement strips made of a material of strength greater than the material of the tubular member. Each reinforcement strip has a generally radially extending retention member positioned along each side thereof to retain the reinforcement strip in position adjacent the inner surface of the tubular member. Each said reinforcement strip has a plurality of apertures of predetermined size and relative locations for reception of spring biased pins associated with a respective second and third stage members of said telescoping handle system. The container is preferably an article of luggage.
The present invention relates to a first stage of a telescoping handle for a carry case having a combination of a pair of extruded plastic (i.e., ABS, or other extrudable plastic) tubes which include elongated lengthwise ribs, some of which in combination, form channels which are dimensioned to substantially snuggly receive lengthwise insert strips of a material having greater strength and wear resistance than that of the tube. In the preferred embodiment, the insert strips extend over the same length as the extruded plastic tube, or are slightly longer to permit binding the top portions over to retain the insert strip in position. In another embodiment, the insert strips can be of length less than that of the tube.
While the insert strips can be of any material of greater strength and wear resistance than the extruded plastic tube, a metal, such as aluminum or cold rolled steel can be used. Presently aluminum is preferred. Any material of sufficient strength can be used, as will be described hereinbelow.
In particular, the metal insert strips contain apertures of predetermined dimension and relative locations, for reception of the spring loaded locking pins of the telescoping mechanism, and they are therefore adapted to withstand the loads provided by the spring loaded pins when they enter the apertures in the metal strips, as well as when the carry case is wheeled from place to place. Accordingly, the combination of the extruded plastic tubes and the metal insert strips provide stability for accommodating carry cases of all sizes.
Also, the metal strips engage thesecond stage tube as it enters and exits the first stage, to thereby provide guidance for the second stage, and wear resistance from the periodic rubbing of the second stage when it slidably enters the first stage tube.
Additionally, while the plastic extrusion of the first stage has an appearance which blends with the remaining components of the carry case, the stronger metal insert strips which help to carry the loads are not apparent to the eye of the observer and do not detract from the aesthetic appearance of the telescoping handle with respect to the bag.
The channel ribs, as well as the remaining inwardly extending radial ribs of the extruded tube also add strength to the tubes. Optionally, the radial ribs can also be made long enough to provide additional guidance for the second stage tube as it enters the first (or lowermost stage) as will be described in further detail.
The tube of the present invention is considered to be “modular” because it can be molded in any length and cut to specific sizes, as needed, along with the same size metal inserts. This feature is in contrast to the prior art tubes, where individual molds had to be made for each different length tube which respectively applied to different types of carry cases.
In summary, the extruded tube is strengthened by:
In one embodiment, each strip of metal is approximately 1 mm (i.e., millimeters) in thickness and 1.5 cm (i.e., centimeters) in width. They fit snuggly within each channel which is formed by a pair of molded ribs. Preferably the insert strips are made slightly longer than the tubes so as to facilitate folding an end portion over the top and bottom end faces of the tube to retain them in position, longitudinally as shown in
The metal strips in effect, provide an extra reinforcing factor, since most bending forces applied to the metal strips will generally be about an axis perpendicular to the metal strip when moving the carry case over uneven terrain. In two stage applications, one reinforcement insert strip may be used.
Preferred embodiments of the invention are described hereinbelow with reference to the drawings, wherein:
Referring initially to
Referring again to
The present invention relates primarily to the tube 12 of the first stage 14, which is made of an extruded plastic outer tubing 14 shown in cross-section in
It can be appreciated that extruded tube 12 is clearly reinforced by metal strips 28, 30 which also include apertures 32, 34, 36 respectively (see
Referring again to
The complete telescopic handle 11 is comprised of parallel spaced apart three stage telescoping sections 14, 16, 18, connected at their upper ends by transverse gripping handle 15, which houses the controlling mechanism 40 for releasing the telescoping mechanism which is activated by depressing button 17 on gripping handle 15, for example, when the three stage telescoping handle is in the collapsed condition as shown in
In
Thereafter second stage tube 16 is pulled upwardly with third stage tube 18 until metal locking pin 33 of lower locking mechanism 21 enters aperture 32 of metal strip 30, such that the telescoping handle is in the fully extended condition. Metal strips 28, 30 each have more than one optional aperture to provide for fine adjustments, if needed.
By depressing button 17, the locking pins 25, 33 are withdrawn respectively from their apertures via the button operated ramming and spring mechanism shown, thereby permitting the operator to manually collapse the three stage handle to the condition shown in
It can be appreciated that the first stage telescopic tube of the present invention, reinforced by metal strips 30, 36, makes it possible to provide a lighter weight first stage tube, combined with greater strength for carrying substantially the entire load of the telescopic system through the unique combination of the extruded plastic tube and the metal strips which are retained in position by the radially inwardly extending flanges which are molded monolithically with the first stage tubes. This feature provides a significant increase in strength, combined with a correspondingly significant decrease in weight, without loss of esthetics.
Furthermore, the extruded tubes can be molded to any length and cut to size to custom fit any particular size carry case without the need to produce customized molds. The metal strips can similarly be cut to size to fit any size carry case. In addition, the unique first stage tubes of the present invention can also be incorporated into telescopic handles comprised of alternative number of stages, i.e., 2 stage, 4 stage, etc.
The present invention can also be used with individually molded tubes, or tubes of any material requiring strength enhancement. However, it is best configured for use with extruded first stage tubes.
This application claims priority to U.S. Provisional Application No. 61/297,153, filed Jan. 21, 2010, the disclosure of which is incorporated herein by reference and made a part of this application.
Number | Date | Country | |
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61297153 | Jan 2010 | US |