The present invention relates to a foam body which is reinforced by incorporation of another material in a manner providing support for a pipeline carrying oil or gas.
Foam blocks are employed in a variety of applications. The foam material forming the block is suitable for providing a cushioning effect; however, the foam material itself has limited strength, in part due to the material's characteristics which suitably provide the aforementioned cushioning effect.
It is an aspect of the invention to provide a device for supporting a length of pipe adapted to carry oil or gas in a subterranean environment, in combination with the length of pipe, the device comprising:
a body of rigid synthetic polymeric foam material;
the foam body defining an upper face arranged for substantially receiving a weight force of the length of pipe resting on the device and a lower face of the foam body arranged for resting on a ground surface;
the foam body having a thickness measured between the upper and lower faces suited for carrying a weight force of the length of pipe when carrying the oil or gas therein;
a planar sheet of reinforcing material having a peripheral edge delimiting a first face of the sheet and an opposite second face of the sheet;
the reinforcing sheet having a thickness measured between the first and second faces;
the reinforcing sheet being substantially incompressible across the thickness thereof;
the thickness of the reinforcing sheet being less than the thickness of the foam body;
the reinforcing sheet being connected to the foam body and located at or adjacent the upper face thereof; and
the reinforcing sheet being oriented in a plane which is transverse to a thickness direction of the foam body, the thickness direction being parallel to the thickness of the foam body, so that the reinforcing sheet is oriented substantially perpendicularly to the weight force of the length of pipe exerted on the foam body.
In this arrangement the reinforcing sheet acts to distribute the weight of the length of pipe, which is an external force acting on the foam body, across a width of the foam body as otherwise the weight force is substantially localized and is conducive to shearing the foam body along the thickness direction.
In one arrangement, the reinforcing sheet is flexible and porous so as to define a plurality of openings formed through the thickness of the sheet, and the reinforcing sheet is embedded in the foam body such that the foam material passes into the openings of the reinforcing sheet for interconnecting to the foam body.
In one such arrangement, the porous reinforcing sheet is located at the upper face of the foam body so as to be in contact with the length of pipe resting thereon.
In another such arrangement, the porous reinforcing sheet is spaced from the upper face so as to leave a thickness of foam material between the upper face of the foam body and a respective one of the first and second faces of the reinforcing sheet proximal thereto.
In an alternative arrangement, the reinforcing sheet is rigid.
In one such alternative arrangement, a lower one of the first and second faces of the reinforcing sheet is connected to the upper face of the foam body such that an opposite upper one of the first and second faces of the reinforcing sheet is disposed in contact with the length of pipe.
It is another aspect of the invention to provide device for supporting a length of pipe adapted to carry oil or gas in a subterranean environment, in combination with the length of pipe, the device comprising:
a continuous sheet of flexible reinforcing material having a plurality of openings formed through a thickness of the sheet from one face of the sheet to an opposite face thereof;
a body of synthetic polymeric foam material passing from said one face of the sheet of reinforcing material and through the openings defined therein to embed the sheet of reinforcing material in fixed location in the body of synthetic polymeric foam material;
the body of synthetic polymeric foam material being shaped to define a plurality of peripheral faces wherein:
said thickness of the body of synthetic polymeric foam material being adapted to support the length of pipe when carrying the oil or gas therein;
the sheet of reinforcing material being contained wholly within a periphery of the body of synthetic polymeric foam material;
the sheet of reinforcing material being embedded in planar orientation in the body of synthetic polymeric foam material;
the sheet of reinforcing material being disposed in contact only with synthetic polymeric foam material inside the periphery of the body of synthetic polymeric foam material;
the sheet of reinforcing material being located in the body of synthetic polymeric foam material with said opposite face of the sheet disposed at or adjacent said at least one planar peripheral face substantially parallel thereto to distribute across a width of the body of synthetic polymeric foam material a force applied in a transverse direction to said at least one planar peripheral face of said body.
In one arrangement, the foam material comprises polyurethane foam.
In one arrangement, the opposite face of the sheet of reinforcing material is located at the periphery of the body of synthetic polymeric foam material to define at least a portion of said at least one planar peripheral face of said body.
In one arrangement, the opposite face of the sheet of reinforcing material is recessed from said at least one planar peripheral face of the body of synthetic polymeric foam material so that a thickness of the synthetic polymeric foam material is disposed between said opposite face of the sheet of reinforcing material and said at least one peripheral face of the body of synthetic polymeric foam material.
In one arrangement, at least a portion of a peripheral edge of the sheet of reinforcing material is recessed from the periphery of the body of synthetic polymeric foam material so that a thickness of the synthetic polymeric foam material is disposed about said at least a portion of the peripheral edge of the sheet of reinforcing material.
In one arrangement, the sheet of reinforcing material comprises a material selected from the group consisting of plastic, rubber, and geotextile.
In one arrangement, there is provided another one of the sheet of reinforcing material defining a second sheet of reinforcing material embedded in the body of synthetic polymeric foam material at a spaced location from the sheet of reinforcing material disposed at or adjacent said at least one planar peripheral face.
In one arrangement, the pipe-engaging peripheral face includes a longitudinally extending depression receiving the length of pipe and spanning between opposite ends of the reinforced foam block.
It is yet another aspect of the invention to provide a device for supporting a length of pipe adapted to carry oil or gas in a subterranean environment, in combination with the length of pipe, the device comprising:
a continuous sheet of reinforcing material having a plurality of openings formed through a thickness of the sheet from one face of the sheet to an opposite face thereof;
a body of synthetic polymeric foam material passing from said one face of the sheet of reinforcing material and through the openings defined therein to embed the sheet of reinforcing material in fixed location in the body of synthetic polymeric foam material;
the body of synthetic polymeric foam material being shaped to define a plurality of peripheral faces wherein:
said thickness of the body of synthetic polymeric foam material being adapted to support the length of pipe when carrying the oil or gas therein;
the sheet of reinforcing material being contained wholly within a periphery of the body of synthetic polymeric foam material;
the sheet of reinforcing material being located in the body of synthetic polymeric foam material with said opposite face of the sheet located at the periphery of the body of synthetic polymeric foam material to define at least a portion of said at least one planar peripheral face.
In one arrangement, the pipe-engaging peripheral face includes a longitudinally extending depression receiving the length of pipe and spanning between opposite ends of the reinforced foam block.
According to an aspect of the invention there is provided a reinforced foam block comprising:
a body of foam material forming a main body which has at least one peripheral face with a predetermined surface area;
at least one body of reinforcing material, which has greater tensile strength than the foam material, forming a sheet with a prescribed surface area and a peripheral edge delimiting the prescribed surface area, said at least one body of reinforcing material being embedded in the body of foam material so as to be carried by the body of foam material in prescribed position within the main body;
said at least one body of reinforcing material providing strength to said main body against force applied to the main body in a direction transversely with respect to the prescribed surface area of the respective body of reinforcing material.
The embodiment as described in more detail hereinafter increases performance of foam blocks over those which contain foam alone, free of any other materials incorporated therewith. This performance is related to capabilities of the block to withstand different types of forces exerted thereon.
In one arrangement, the foam material comprises polyurethane foam.
Preferably, said at least one body of reinforcing material is carried at or adjacent said at least one peripheral face.
In one instance, said at least one body of reinforcing material is located at said at least one peripheral face so as to define a surface of said at least one peripheral face.
In another instance, said at least one body of reinforcing material is recessed from said at least one peripheral face so that a thickness of the foam material is disposed over the prescribed surface area of said at least one body of reinforcing material.
In one arrangement, at least a portion of the peripheral edge of the respective body of reinforcing material is recessed from a peripheral edge of the main body so that a thickness of the foam material is disposed about said at least a portion of the peripheral edge of the respective body of reinforcing material.
In one arrangement, said at least one body of reinforcing material comprises a body of permeable material such that the foam material passes through a thickness of the body of permeable material so as to hold the body of permeable in the body of foam material.
The body of permeable material may be porous. That is, the body of permeable material may have a plurality of openings formed through a full thickness of the permeable material.
In one arrangement, said at least one body of reinforcing material comprises a material selected from the group consisting of plastic, rubber, and geotextile.
In one arrangement, said at least one body of reinforcing material comprises a plurality of bodies of reinforcing material which are arranged in the main body in spaced parallel fashion relative to one another. For example, a first one of the reinforcing material bodies is carried at or adjacent the respective one of the peripheral faces of the main body and a second one of the reinforcing material bodies is spaced therefrom so as to be more deeply situated in the main body but spaced from a diametrically opposite one of the peripheral faces. In a different example, each one of a pair of reinforcing material bodies is carried at or adjacent one of a diametrically opposite pair of peripheral faces.
In one arrangement, said at least one peripheral face comprises a plurality of peripheral faces of the main body, and said at least one body of reinforcing material comprises a plurality of bodies of reinforcing material respectively carried at or adjacent one of the plurality of peripheral faces.
Preferred arrangements of the invention will now be described in conjunction with the accompanying drawings in which:
In the drawings like characters of reference indicate corresponding parts in the different figures.
The accompanying figures show a device 1 which is usable alone or in combination with another like device to support a length of pipe 200 adapted to carry oil or gas in a subterranean environment, which in industry is often termed a pipeline.
As more clearly shown in
The foam body 2 also has a pair of opposite upstanding sides 4A, 4B interconnecting the upper and lower faces 3A, 3B. The sides 4A, 4B are spaced from one another in a width direction of the foam body such that a width of the foam body is measured therebetween. Additionally, the foam body extends longitudinally from a first end 4C to a second end 4D which are spaced from one another in a length direction of the foam body such that a length thereof is measured therebetween.
Between the upper and lower faces 3A, 3B of the foam body is defined a thickness of the foam body, which is arranged so as to be suited for carrying the weight of the length of pipe when carrying the oil or gas therein.
The rigid synthetic polymeric foam material is slightly compressible so as to provide a cushioning effect but not so much that the weight of the length of pipe acts to substantially reduce the thickness of the foam body from its original condition.
The device 1 further includes a planar sheet of reinforcing material 5 having a peripheral edge 6 delimiting a first face 7A of the sheet and an opposite second face 7B of the sheet. Typically the peripheral edge comprises peripheral side edges 6A, 6B which are spaced from one another in a width direction of the sheet and peripheral end edges 6C, 6D which are spaced from one another in a length direction of the sheet. As such, the peripheral side edges and the peripheral end edges collectively delimit the opposite first and second faces 7A, 7B.
A thickness of the reinforcing sheet is measured between the first and second faces 7A, 7B and is less than the thickness of the foam body 2. The reinforcing sheet 5 is substantially incompressible across its thickness such that its thickness is constant even when a substantial external force is applied in a direction parallel to the sheet's thickness. That is, a force of sufficient magnitude is more likely tear the sheet than to irreversibly compressively deform it.
The reinforcing sheet 5 is connected to the foam body 2 and located at or adjacent the upper face 3A thereof where the pipe's weight is initially received by the foam body before being further transmitted through the same, and furthermore the sheet 5 is connected in a manner so as to be oriented in a plane which is transverse to a thickness direction of the foam body, the thickness direction being parallel to the thickness of the foam body, so that the reinforcing sheet is oriented substantially perpendicularly to the weight force of the length of pipe 200 exerted on the foam body. Thus, the reinforcing sheet 5 acts to distribute the weight of the length of pipe, which is an external force acting on the foam body, across a width of the foam body as otherwise the weight force is substantially localized and is conducive to shearing the foam body along the thickness direction.
As shown for example in
In one such arrangement of device as described in the above paragraph, and as illustrated for example in
An alternative arrangement of the device like that shown in
In such an arrangement, a lower one of the reinforcing sheet faces at 7B is connected to the upper face of the foam body 2, for example by a suitable adhesive, such that an opposite upper one of the faces at 7A is disposed in contact with the length of pipe.
The reinforcing sheet 5 is sized in width so as to span substantially the width of the foam body.
The reinforcing sheet 5 is continuous across its width so that it transfers the weight of the pipe substantially uniformly across the foam material disposed thereunder between a lower one of the sheet faces 7B and the lower face 3B of the foam body, as the point of contact of the length of pipe is relatively narrow in width as compared to the width of the foam body.
Both the reinforcing sheet 5 and the foam body 2 are sized in respective widths larger than a diameter D of the length of pipe 200.
Hereinafter the device may be referred to as a reinforced foam block for convenient reference.
Referring to
In the following description, features which are common to all of the illustrated preferred arrangements of reinforced foam block are described first. Then, description of features which are unique with respect to the respective preferred arrangement follow thereafter. It will be understood that features which are described particularly with respect to one of the preferred arrangements of reinforced foam block may be combined in an appropriate manner with features specifically described with another one of the preferred arrangements.
The reinforced foam block comprises a body of foam material 10. In one preferred example, the foam material comprises synthetic polymeric foam such as polyurethane foam. It may be preferred also that the foam material comprises a thermally insulating foam, of which polyurethane foam is an example as well.
The body of foam material forms a three-dimensional main body 12 which has a volume and at least one peripheral face 14 with a predetermined surface area. That is, reference to ‘block’ in this specification is intended to not be limiting of shape of the block and includes any 3D shape. For example, the block may be shaped, in three dimensions, as a sphere, cylinder (for example circular cylinder, rectangular cylinder, and triangular cylinder), pyramid, etc. Typically, the main body 12 has a plurality of peripheral faces 14 which may be exposed to an external environment of the foam block, and therefore subject to forces exerted in directions transversely to the surface area of the respective peripheral face 14, such as those schematically indicated by arrows indicated at F1, F2, and F3 in
The reinforced foam block includes at least one body of reinforcing material 16 embedded within the main body 12. The reinforcing material has greater tensile strength than the foam material 10 forming the main body. As such, the reinforcing material 16 may be considered to be ‘more resistant to pressure’ than the foam material 10 before incurring permanent shape change. That is, in comparison to the foam material, the reinforcing material is less likely to become at least one of broken; penetrated or pierced; or split, divided, or otherwise reduced to fragments as a result of pressure exerted on this material. Pressure can be regarded as force applied per unit area, such that pressure and force are related to one another. Examples of suitable reinforcing material 16 include plastic, rubber, and geotextile. Additionally, the reinforcing material may comprise a permeable material. For example, the permeable material may be porous so as to have a plurality of openings, each of which is formed through a full thickness of the body of reinforcing material. As such, either one of plastic, rubber, and geotextile materials in a suitable form may be considered to be permeable. The reinforcing material may also be flexible so as to be suited for a degree of deformation in shape within the main body in accordance with a general application in which the foam block is provided as a cushion.
In the illustrated arrangements, each body of reinforcing material 16 forms a sheet with a predetermined thickness and a prescribed surface area delimited by a peripheral edge 17. The sheet may be may be polygonal shaped with nonlinear sides such that in alternative arrangements the sheet is not necessarily rectangular in shape with straight linear sides.
Each body of reinforcing material 16 is embedded in the body of foam material 10 so as to be carried by the body of foam material in prescribed position within the main body 12. A respective orientation of the reinforcing material body may vary from one arrangement to another. For example, the reinforcing sheet 16 may be parallel to a proximal peripheral face 14A to which the sheet is located closest, or the reinforcing sheet may be inclined with respect to the closest peripheral face 14A.
The main body 12 benefits from the provision of each body of reinforcing material in that each reinforcing material body provides strength to the main body against force applied to the main body in a direction transversely with respect to the prescribed surface area of the respective body of reinforcing material, for example as forces F1 through F3 as expressly shown in
This enhancement in strength of the main body 12, provided by the body of reinforcing material, may be realized in a number of different ways including in a manner such that the reinforcing material acts to hold the foam material together so as to resist splitting or breaking up into smaller fragments under transversely applied forces.
Additionally or alternatively, the strength enhancement of the main body may be realized in a manner such that the body of reinforcing material 16 disperses a transversely applied force which is exerted on the main body, and which may be transmitted through the foam material to the reinforcing material body, over the prescribed surface of the body of reinforcing material. For example, the characteristic described in this paragraph may be attributed, at least to some degree, to material hardness of the reinforcing material—that is, resistance of the material to permanent shape change.
Location of the body of reinforcing material 16 within the main body, in relation to the peripheral faces 14 and peripheral edges 20 of the main body, may vary from one arrangement to another as demonstrated in
In one arrangement, a respective body of reinforcing material 16 is carried at or adjacent the respective peripheral face 14A. Additionally or alternatively, a respective body of reinforcing material 14 is spaced further from the peripheral face 14A so as to be more deeply situated in the main body than at a location at or adjacent the peripheral face, for example at a location approximately midway between diametrically opposite pair of peripheral faces 14A, 14B.
In terms of structure, the body of reinforcing material 16 of the first arrangement is located at one of the peripheral faces 14A of the main body so as to define a surface of this particular peripheral face. Therefore, one face 18 of the body of the reinforcing material is wholly uncovered across the face's surface area by any foam material and is thus exposed to an external surrounding environment of the main body. However, the reinforcing material body's peripheral edge 17 is spaced from or recessed from a peripheral edge 20 of the respective peripheral face 14A of the main body at which the reinforcing material body is located so as to be entirely surrounded by a thickness of the foam material disposed about the peripheral edge 17 of the reinforcing material body.
In general, whether the body of reinforcing material is fully encapsulated by the body of foam material or whether any portion of the reinforcing material body is exposed so as to be uncovered by foam material, as seen more clearly in
Turning now to
In
Turning now to
In
Note that in the illustrated arrangements, each body of reinforcing material is sized such that its prescribed surface area, which is formed by one face of the reinforcing material body that is generally parallel to and facing (from the inside of the main body) a proximal peripheral face of the main body, is on the order of the predetermined surface area of the proximal peripheral face.
In other embodiments, multiple bodies of reinforcing material may be carried at a common peripheral face such that their collective surface area is on the order of the surface area of the proximal peripheral face. These multiple bodies of reinforcing material may be arranged in butting engagement with one another, or alternatively the multiple bodies of reinforcing material are spaced apart from one another so as to be separated by an amount of foam material between an adjacent pair of the reinforcing bodies carried at the common peripheral face.
In order to manufacture the reinforced foam block, the respective body of reinforcing material is disposed in a prescribed position in a chamber with an open top and closed bottom and held in place by a securing arrangement therein. A covering closes the open top of the chamber, and collectively the chamber and covering form a mold providing the shape of the main body 12. The foam material 10 is injected in liquid form through one of the covering and a chamber wall. The foam material then expands in the closed chamber so as to fill a remaining space in the mold which is unoccupied by the respective body of reinforcing material placed therein. Depending on the type of material employed for the reinforcing body, the foam material may pass through a thickness of the reinforcing body as the foam material expands thereby infusing the reinforcing material with the foam material. In the manner described in this paragraph, the respective body of reinforcing material is embedded in the main body and carried in its prescribed position in the main body by the foam material.
Referring to
The pipe encapsulation kit 100 is suited for protecting piping which is disposed underground so as to reside in a subterranean environment. The piping or pipe may extend along an underground grade, that is at an elevation below the ground surface, such that the length of pipe is oriented substantially horizontally in the ground. The pipe 1 may also be oriented uprightly in the ground at riser sections of the pipeline where the piping traverses several underground grades in order to arrive at or extend away from equipment located at or near the ground surface. Furthermore, the length of pipe may follow a straight line path, a curved path at a bend section of the pipeline, or a serpentine like path with several curves in the path of the piping.
Underground, a length of pipe which is exposed to its external subterranean surroundings may be subject to stress from abrasive debris and contents in the ground, such as rocks, which directly engage the pipe and generate pressure points on the pipe surface. With prolonged stress and pressure points, which are exacerbated by movement of the pipeline such as due to thermal expansion and contraction thereof, longevity of the pipe decreases and likelihood of the pipe rupturing increases. Pipe ruptures and consequent leakage of the fluids carried by the pipeline can be costly for the pipeline operator and for the environment.
In order to shield the piping from the abrasive contents in the ground, the pipe encapsulation kit 100 comprises first and second foam sections 102 and 104. Each of the first and second foam sections extend in a respective longitudinal axis along the length of pipe 200 in a manner so as to be suited for covering a longitudinal length of the pipe. The two foam sections are shaped to cooperatively form a longitudinally elongate cavity 106 in a working configuration of the foam sections as more clearly shown in
In the illustrated arrangements of
Generally speaking, in the working configuration, one of the foam sections (for example that indicated at 102) defines a bottom covering usable for positioning at the bottom of the pipe circumference and another one of the foam sections (for example that indicated at 104) defines a top covering usable for positioning at the top of the pipe circumference. ‘Bottom’ and lop′ typically refer to opposite locations with respect to the circumference of the pipe. Thus, when the length of pipe is generally horizontally oriented, the bottom covering is positioned beneath the length of pipe 200 and the top covering is positioned over the length of pipe. However, if the length of pipe is oriented uprightly, the bottom covering may not necessarily be lower than the top covering. Furthermore, each foam section may define one of the top covering and the bottom covering such that the top and bottom coverings are individual pieces, like the arrangements illustrated in
Thus, the first and second foam sections 102 and 104 form an outer protective covering which shields the length of pipe from the external underground environment—in other words, the external subterranean environment.
A securing arrangement 108 is provided to hold the first and second foam sections 102, 104 together in the working configuration. In the illustrated arrangements of
Furthermore, in the illustrated arrangements of the encapsulation kit, an inner reinforcing membrane 110 is carried at or adjacent a respective inside face 112A of the bottom covering so as to be arranged to line a portion of the cavity 106. That is, the inner reinforcing membrane 110 lies along a boundary of the cavity. As such, the inner reinforcing membrane may be exposed to the cavity so as to directly engage a circumferential outer surface of the pipe 200, as more clearly shown in
At least one outer reinforcing membrane 114 may also be provided as more clearly shown in
Additionally, a volume of low density foam 118 is provided for filling any unoccupied space in the cavity 106 once the pipe 200 is received therein. The low density foam 118 is less dense than the material of the first and second foam sections 102, 104 so as to cushion the length of pipe 200 in a manner in which stress is reduced. That is, pressure from pressure points exerted directly on the outer foam section and transmitted therethrough may be dissipated by the low density foam. Therefore, as mentioned before, the material of the first and second foam sections may be considered to be high density relative to the low density foam 118. Furthermore, this lower density of the low density foam with respect to the foam sections allows a degree of movement of the length of pipe within the cavity while reducing stress on the pipe that is generated internally within the encapsulation kit by this movement.
Returning now to the components of the pipe encapsulation kit in more detail, and turning first to the foam sections, the foam sections 102 and 104 are made from an insulating material so as to provide thermal insulation for the piping. For example, the foam sections are made of polyurethane foam which has thermal insulating properties. The polyurethane foam is injected into molds thereby producing the appropriately shaped foam sections.
The first and second foam sections 102 and 104 have a predetermined thickness ‘T’ where thickness is measured transversely with respect to the longitudinal axis of the foam sections and thus generally radially with respect to a center of the cavity 106 as better shown in
The foam sections 102, 104 are also sized in order to provide a sufficiently large cavity 106. Typically, the width W of the cavity is sized larger than the height H of the cavity as shown in the illustrated arrangements. That is, in the illustrated embodiment, the width W is taken between cavity walls formed by the short legs of the foam sections and the height H is taken between cavity walls formed by the long legs of the foam sections. Thus, the width W of the cavity is sized on the order of at least twice the pre-specified diameter D of the length of the pipe. For example, the width W is equal to twice the pre-specified diameter D. Thus, sufficient room may be provided in the cavity 106 for the low density foam 118 to reside therein such that the length of the pipe is adequately cushioned. The height H of the cavity is sized on the order of the pre-specified diameter D of the pipe, such as slightly larger than the pre-specified diameter D, so that the length of pipe 200 is provided with some room to shift or expand in its size across the height dimension H of the cavity.
Turning now to the inner reinforcing membrane 110, the inner reinforcing membrane of the illustrated arrangements more clearly shown in
In the illustrated arrangements as more clearly shown in
Turning now to the outer reinforcing membrane 114, the outer reinforcing membrane may be embedded in the foam section so as to be enveloped by the foam material of the foam section or infused therewith. Alternatively, the outer reinforcing membrane may be attached to the foam material by a suitable adhesive. Furthermore, the outer reinforcing membranes may be placed at a plurality of the outside (outward facing) faces of the foam sections which are exposable to the external subterranean environment, as more clearly shown in
Now turning to the low density foam 118, the low density foam resides in all of the unoccupied space in the cavity which is between the cavity walls and the pipe. In the illustrated embodiment, the low density foam 118 primarily resides to either side of the length of the pipe. As such, the low density foam snugly sandwiches the length of pipe 200 within the cavity 106 between the foam sections, with the provision of movement as discussed hereinbefore. Preferably, as shown more clearly in
According to the above description, the foam sections 102, 104 and reinforcing membranes 110, 114 and low density foam 118 collectively form a cocoon-like structure which envelops and encapsulates the length of pipe so as to preserve same. In other words, the aforementioned components form a shielding enclosure in the working configuration for the length of pipe 200. The pipe encapsulation kit 100 is suited for preventing pressure on the length of pipe, providing thermal insulation, cushioning expansion of the pipe, and thereby increasing longevity of the length of pipe and reducing possibility of failure thereof and blowouts.
A length value of the pipe that may be protected by the shielding enclosure comprising a pair of the foam sections depends on the individual lengths of the foam sections. Typically, both the first bottom and second top foam sections are identical in construction so as to have a common overall dimensions.
Depending on the application, different arrangements of the shielding enclosure may be employed. In one arrangement, a plurality of shielding enclosures can be installed at spaced intervals along the length of the pipeline so as to protect separate length portions of the pipe. For example, each of these shielding enclosures comprises the pair of foam sections aligned with one another along their lengths. In another arrangement, like that shown in
It is therefore appreciated that the reinforced foam blocks are suited for use in the encapsulation kit 100 for one or both of the foam sections. The reinforced foam blocks provide their respective bodies of reinforcing material 16 at strategic locations within the body of foam material 10 for strengthening the main body 12 of the foam block, thus providing a cushion which may be able to withstand significant compressive forces such as due to resting pipes down upon these blocks. The bodies of reinforcing material are also materially harder than the foam material, thereby being better suited for resisting punctures than the foam material.
As shown in
The present invention as described herein relates generally to a device for supporting a length of pipe which is adapted to carry oil or gas in a subterranean environment. The device comprises a body of rigid synthetic polymeric foam material defining an upper face of the foam body arranged to substantially receive a weight of the length of pipe and a lower face arranged for contacting a ground surface. A planar sheet of reinforcing material which is substantially incompressible in a thickness direction thereof is connected to the foam body at or adjacent the upper face thereof in transverse orientation relative to a thickness direction of the foam body between the upper and lower faces thereof so that the reinforcing sheet is oriented substantially perpendicularly to the weight of the length of pipe exerted on the foam body.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 14/928,175 filed Oct. 30, 2015.
Number | Date | Country | |
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Parent | 14928175 | Oct 2015 | US |
Child | 16288208 | US |