The invention is drawn to rug tabs for securing a rug to a target surface, such as a floor or wall, as well as, kits and methods of securing a rug to a target surface.
Rugs and mats are frequently displayed in living areas, whether on the floor or on a wall. When displayed on a smooth surface, such as hard wood, tile, marble, etc., the rugs can slide. A variety of techniques have been developed for preventing sliding, including pads placed under the rug.
In one embodiment, a rug tab is provided. The rug tab can include a support material, having an upper side and a lower side; an upper adhesive layer applied on the upper side of the support material; and a lower adhesive layer applied on the lower side of the support material. The rug tab can be designed such that (i) an upper adhesive layer sheer force is at least 25% greater than a lower adhesive layer sheer force, (ii) an upper adhesive layer peel force is at least twice a lower adhesive layer peel force, or (iii) both options (i) and (ii), where the force values are measured one hour after application of a respective upper or lower adhesive layer to a target surface.
In another embodiment, a method of stabilizing a rug is provided. The method can include providing a rug tab supply, comprising a rug tab as provided herein; applying at least three rug tabs or at least four rug tabs from the rug tab supply to an underside of a rug using the upper adhesive layer; and applying the lower adhesive layer of each rug tab to a target surface. As part of the method, each of the at least three rug tabs or at least four rug tabs is applied proximate to an edge of the rug and each rug tab is spaced apart from the other rug tabs.
In yet another embodiment, a kit for stabilizing a rug is provided. The kit can include a rug tab supply, comprising a rug tab as provided herein, and instructions to the user. The instructions to the user can include applying at least three rug tabs or at least four rug tabs from the rug tab supply to an underside of a rug, proximate to an edge of the rug in a spaced apart arrangement, using the upper adhesive layer, and applying the lower adhesive layer of each rug tab to a target surface.
The features and advantages of the present invention will be more fully disclosed in, or rendered obvious by the following detailed description of the preferred embodiments, which are to be considered together with the accompanying drawings wherein like numbers refer to like parts and further wherein:
As shown in
The description of the preferred embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description of this invention. The drawing figures are not necessarily to scale and certain features of the invention may be shown exaggerated in scale or in somewhat schematic form in the interest of clarity and conciseness. In this description, relative terms such as “horizontal,” “vertical,” “up,” “down,” “top,” “bottom,” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing figure under discussion. These relative terms are for convenience of description and normally are not intended to require a particular orientation. Terms including “inwardly” versus “outwardly,” “longitudinal” versus “lateral” and the like are to be interpreted relative to one another or relative to an axis of elongation, or an axis or center of rotation, as appropriate. Terms concerning attachments, coupling and the like, such as “connected” and “interconnected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both moveable or rigid attachments or relationships, unless expressly described otherwise, and includes terms such as “directly” coupled, secured, etc. The term “operatively coupled” is such an attachment, coupling, or connection that allows the pertinent structures to operate as intended by virtue of that relationship. As used herein, the term “rug” is intended to encompass rugs, as well as, mats.
In some embodiments, the rug tab 10 has a shape selected from the group consisting of a rectangle, a square, a triangle, a strip, a circle, and an ellipse.
In some embodiments, the support material 12 is selected from the group consisting of a permeable material (i.e., a material comprising spaces therein) and an impermeable material. In some embodiments, the support material 12 is a flexible material, a foldable material, or both. In some embodiments, the support material 12 is formed from a fabric, a scrim, a mesh, and a film. In some embodiments, the support material 12 is formed from a material selected from the group consisting of nylon, rayon, polyester, polypropylene, polyethylene, polyester, fiberglass, paper, and polystyrene.
In some embodiments, as shown in
In some embodiments, a barrier layer 22 is located between the upper adhesive layer 18 and the lower adhesive layer 20. In some embodiments, as shown in
In some embodiments, the lower adhesive layer 20 comprises an adhesive-based barrier layer 22 and a releasable pressure sensitive lower adhesive layer 24, wherein a portion of the barrier layer 22 is between the support material 12 and the releasable pressure sensitive adhesive layer 24. In some embodiments, the barrier layer 22 is a permanent adhesive barrier layer. In some embodiments, the barrier layer 22 is selected from a hot-melt adhesive and a dispersion adhesive. In some embodiments, the barrier layer 22 is formed of paper, a non-woven material (e.g., spunbond, meltblown, polymer film, etc.), or a combination of both.
In some embodiments, the upper adhesive layer 18 is a releasable, pressure sensitive adhesive. In some embodiments, the upper adhesive layer 18 is applied as an acrylic dispersion.
In some embodiments, the rug tab 10 includes an upper releasable liner 26, where the upper adhesive layer 18 is between the upper side 14 and the upper releasable liner 26. In some embodiments, the rug tab 10 includes a lower releasable liner 28, where the lower adhesive layer 20 is between the lower side 16 and the lower releasable liner 28. As used herein, the upper releasable liner 26 is on the rug side of the layered rug tab 10 and the lower releasable liner 28 is on the floor side of the layered rug tab 10.
As shown in
As shown in
In some embodiments, as shown in
In some embodiments, the reinforcing material 43 is formed of a polymer selected from the group consisting of vinyl (e.g., marine vinyl), paperboard, PVC, plastic, metal, or any other material with sufficient rigidity not to bend and stiff enough to resist deformation in response to an applied force to the material (e.g., rug) it is securing to another surface (e.g., floor or wall).
In some embodiments, the reinforcing material 43 has a stiffness or moment of force of 0.01 to 100 millinewton meters (mN·m). For example, moment of force for the reinforcing material can range from 0.01 to 1 mN·m, from 1 to 0.800 mN·m, from 0.01 to 5 mN·m, from 1 to 15 mN·m, from 15 to 25 mN·m, from 25 to 30 mN·m, or from 50 to 75 mN·m, or from 75 to 100 mN·m.
In some embodiments, the reinforcing material 43 has a stiffness or yield strength of 500 PSI to 100,000 PSI. For example, yield strength for the reinforcing material can range from 500 to 1,500 PSI, from 1,500 to 5,000 PSI, from 5,000 PSI to 15,000 PSI, from 10,000 to 50,000 PSI, or from 50,000-100,000 PSI.
In some embodiments, the reinforcing material 43 has a stiffness or tensile yield strength of 1 to 10 σy. For example, tensile yield strength for the reinforcing material can range from 1 to 5 σy, from 6 to 9 σy, or from 5 to 10 σy.
In some embodiments, the reinforcing material 43 has a thickness ranging from 0.015 to 0.040 mm.
In some embodiments, the reinforcing material 43 is a film or sheet of material. In some embodiments, the reinforcing material 43 has a thickness ranging from 0.01 mm to 14.5 mm, or from 0.015 mm to 0.040 mm.
In some embodiments, as shown in
In some embodiments, the upper adhesive layer sheer force at one hour is at least 35 pounds per square inch (psi), or at least 37.5 psi, or at least 40 psi, or at least 42.5 psi, or at least 45 psi. In some embodiments, the upper adhesive layer sheer force at twenty-four hours is at least 35 psi, or at least 37.5 psi, or at least 40 psi, or at least 42.5 psi, or at least 45 psi.
In some embodiments, the lower adhesive layer sheer force at one hour is at least 20 psi, or at least 22.5 psi, or at least 25 psi, or at least 27.5 psi, or at least 30 psi. In some embodiments, the lower adhesive layer sheer force at twenty-four hours is at least 20 psi, or at least 22.5 psi, or at least 25 psi, or at least 27.5 psi, or at least 30 psi, or at least 32.5 psi.
In some embodiments, the lower adhesive layer sheer force at one hour is 40 psi or less, or 39 psi or less, or 38 psi or less, or 37 psi or less, or 36 psi or less, or 35 psi or less, or 34 psi or less, or 33 psi or less. In some embodiments, the lower adhesive layer sheer force at twenty-four hours is 40 psi or less, or 39 psi or less, or 38 psi or less, or 37 psi or less, or 36 psi or less.
In some embodiments, the upper adhesive layer peel force at one hour is at least 2.5 psi, or at least 2.75 psi, or at least 3 psi, or at least 3.25 psi, or at least 3.5 psi. In some embodiments, the upper adhesive layer peel force at twenty-four hours is at least 2.5 psi, or at least 2.75 psi, or at least 3 psi, or at least 3.25 psi, or at least 3.5 psi, or at least 3.75 psi.
In some embodiments, the lower adhesive layer peel force at one hour is at least 0.5 psi, or at least 0.6 psi, or at least 0.7 psi, or at least 0.75 psi. In some embodiments, the lower adhesive layer peel force at twenty-four hours is at least 0.5 psi, or at least 0.6 psi, or at least 0.7 psi, or at least 0.75 psi, or at least 0.8 psi, or at least 0.85 psi.
In some embodiments, the lower adhesive layer peel force at one hour is 1.5 psi or less, or 1.3 psi or less, or 1.1 psi or less, or 1.0 psi or less, or 0.9 psi or less. In some embodiments, the lower adhesive layer peel force at twenty-four hours is 1.5 psi or less, or 1.3 psi or less, or 1.1 psi or less, or 1.0 psi or less, or 0.95 psi or less.
As will be understood, for any of the peel force and shear force values disclosed herein, the lower adhesive layer corresponds to the lower-most layer of a reinforced rug tab 90 and the upper adhesive layer corresponds to the upper-most layer of a reinforced rug tab 90.
The sheer force values reported herein are obtained using ASTM D6004 with a stainless steel underlayment. The peel force values reported herein are obtained using ASTM D3167 with a stainless steel as the rigid adherend. The only change was that a one day test was performed instead of a ten day test.
In some embodiments, the one hour sheer force for the upper adhesive layer is at least 35% greater than the one hour sheer force of the lower adhesive layer. In some embodiments, the one hour sheer force for the upper adhesive layer is at least 37.5% greater than, or at least 40% greater than, or at least 42.5% greater than, or at least 45% greater than, the one hour sheer force of the lower adhesive layer.
In some embodiments, the twenty-four hour sheer force for the upper adhesive layer is at least 27.5% greater than the twenty-four hour sheer force of the lower adhesive layer. In some embodiments, the twenty-four hour sheer force for the upper adhesive layer is at least 30% greater than, or at least 32.5% greater than, or at least 35% greater than, or at least 37% greater than, the twenty-four hour sheer force of the lower adhesive layer.
In some embodiments, the one hour peel force for the upper adhesive layer is at least 3 times the one hour peel force of the lower adhesive layer. In some embodiments, the one hour peel force for the upper adhesive layer is at least 3.5 times, or at least 3.75 times, or at least 4 times, or at least 4.25 times, or at least 4.5 times the one hour peel force of the lower adhesive layer.
In some embodiments, the twenty-four hour peel force for the upper adhesive layer is at least 3 times the twenty-four hour peel force of the lower adhesive layer. In some embodiments, the twenty-four hour peel force for the upper adhesive layer is at least 3.25 times, or at least 3.5 times, or at least 3.75 times, or at least 4 times, or at least 4.25 times the twenty-four hour peel force of the lower adhesive layer.
In another embodiment, a method of stabilizing a rug is disclosed. The method can include providing a rug tab supply 30. The rug tab supply 30 can include a support material 12, having an upper side 14 and a lower side 16; an upper adhesive layer 18 applied on an upper side 14 of the support material 12; and a lower adhesive layer 20 applied on a lower side 16 of the support material 12. In some embodiments, (i) an upper adhesive layer sheer force is at least 25% greater than a lower adhesive layer sheer force, (ii) an upper adhesive layer peel force is at least twice a lower adhesive layer peel force, or (iii) both options (i) and (ii), wherein force values are measured one hour after application of an applicable adhesive layer to a target surface. The rug tab supply 30 can include any of the rug tabs 10 or reinforced rug tabs 90 described herein. The method can also include applying at least one rug tab 10 or reinforced rug tabs 90 (or at least two rug tabs 10 or reinforced rug tabs 90, or at least three rug tabs 10 or reinforced rug tabs 90, or at least four rug tabs 10 or reinforced rug tabs 90) from the rug tab supply 30 to an underside of a rug (R) using the upper adhesive layer 18; and applying the lower adhesive layer 20 of each rug tab 10 to a floor (F). The resulting configuration is shown in cross-section in
The method can also include applying at least one reinforced rug tab 90 (or at least two reinforced rug tabs 90, or at least three reinforced rug tabs 90, or at least four reinforced rug tabs 90) from the rug tab supply 30 to an underside of a rug (R) using the upper-most layer 44; and applying the lower-most layer 46 of each rug tab 10 to a floor (F). The resulting configuration is shown in cross-section in
As shown in
In some embodiments, where an upper releasable liner 26 is used, the method includes removing the upper releasable liner 26 prior to applying the upper adhesive layer 18 of the rug tab 10 to the underside of the rug (R). In some embodiments, where a lower releasable liner 28 is used, the method includes removing the lower releasable liner 28 prior to applying the lower adhesive layer 20 of the rug tab 10 to the floor (F).
In some embodiments, where an upper releasable liner 26 is used, the method includes removing the upper releasable liner 26 prior to applying the upper-most layer 44 of the reinforced rug tab 90 to the underside of the rug (R). In some embodiments, where a lower releasable liner 28 is used, the method includes removing the lower releasable liner 28 prior to applying the lower-most layer 46 of the reinforced rug tab 90 to the floor (F).
In some embodiments, the rug tab supply 30 comprises a strip that is rolled and the upper releasable liner 26 and the lower releasable liner 28 are opposite sides of the same releasable liner. In some such embodiments, the method comprises cutting or tearing the rug tab supply 30 to form at least four rug tabs 10 or reinforced rug tabs 90.
In another embodiment, a kit 100 for stabilizing a rug is disclosed. As shown in
In some embodiments, the upper releasable liner 26 and the lower releasable liner 28 are different in appearance so that the user can easily distinguish between the upper side, which is adapted for adhesion (permanent or releasable) to a rug, and the lower side, which is adapted for releasable adhesion to the target surface (such as a floor or wall). In some embodiments, the instructions identify include reference to the difference in appearance so that the user knows which side of the rug tab 10 (or reinforced rug tab 90) to apply to the rug (R) and which side of the rug tab 10 (or reinforced rug tab 90) to apply to the target surface (e.g., floor or wall). In some embodiments, the upper releasable liner 26 and the lower releasable liner 28 can be distinguishable based on the presence or absence of printing, different printing, different colors, different patterns, or other differences in appearance that are recognizable by the user, particularly when referenced by the instructions 32.
A rug tab consistent with the structure disclosed in
It was determined that these values allowed the upper adhesive layer to be aggressively attached to the rug without damage upon removal and, similarly, allowed the lower adhesive layer to be temporarily attached to the target surface without causing damage upon removal.
The sheer force values reported herein are obtained using ASTM D6004 with a stainless steel underlayment. The peel force values reported herein are obtained using ASTM D3167 with a stainless steel as the rigid adherend.
The foregoing is provided for purposes of illustrating, explaining, and describing embodiments of this invention. Modifications and adaptations to these embodiments will be apparent to those skilled in the art and may be made without departing from the scope or spirit of this invention.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 16/380,558, filed Apr. 10, 2019, which is a Divisional of U.S. patent application Ser. No. 15/441,885, filed Feb. 24, 2017, which is a Continuation of U.S. patent application Ser. No. 15/149,918, filed May 9, 2016, the entire contents of which are each incorporated herein by reference.
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20190343316 A1 | Nov 2019 | US |
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Parent | 15441885 | Feb 2017 | US |
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Parent | 15149918 | May 2016 | US |
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