The technical field generally relates to slatwall elements that are assembled to form a slatwall, and more particularly to a reinforced slatwall assembly including a reinforcing profile and a surface profile
Slatwalls are used to organize and display items over the surface of an existing wall. A slatwall includes a plurality of elongated panels or profiles that can be made of various materials and levels of thickness, and that are configured to cover at least a portion of the surface of the wall. The profiles generally include grooves for insertion of hooks, shelf brackets and other mounting backets, so as to suspend items to be organized and displayed onto the slatwall. The profiles are directly secured to the wall via standard fastening mechanisms including screws and nails.
Depending on the weight of the items to be suspended onto the slatwall, the fastening mechanism can be insufficient to effectively hold the profiles onto the wall and the grooves can be damaged by the brackets or hooks.
There is thus a need for a slatwall that overcomes at least some of the drawbacks of what is known in the field.
The presently described slatwall assembly includes a surface profile and a reinforcing profile. The surface profile is reinforced by being operatively coupled to the reinforcing profile. The reinforcing profile can be configured to be held together with the surface profile via at least one fastener when the slatwall assembly is mounted onto an existing wall. The surface profile can also be advantageously designed to hide at least a portion of the reinforcing profile when coupled therewith, such that the reinforcing profiles are not exposed when an entire slatwall is assembled via juxtaposition of a plurality of slatwall assemblies described herein.
In one aspect, there is provided a slatwall assembly for covering an existing wall, the slatwall assembly comprising:
In another aspect, there is provided a slatwall assembly for covering an existing wall, the slatwall assembly comprising:
Optionally, the reinforcing profile can be operatively coupled to the surface profile so as to be held together via insertion of the reinforcing profile into a groove of the surface profile. Further optionally, the slatwall assembly can be secured to the wall via at least one fastener that cooperates with at least one of the surface profile and the reinforcing profile. Further optionally, the surface profile can be configured to cover at least a portion of the reinforcing profile.
In another aspect, there is provided a slatwall assembly for mounting to an existing wall, the slatwall assembly comprising:
In some implementations of the slatwall assembly, a rear surface of the rear vertical wall of the reinforcing profile can abut a front surface of the rear lip of the surface profile. For example, the rear vertical wall can be nested in the rear lip. Optionally, the rear lip can include a top overhang extending from a top edge of the rear lip, and the top overhang abuts a top edge of the rear vertical wall.
In some implementations of the slatwall assembly, the groove of the surface profile can be shaped to include a recess, and the downward tab of the rear vertical wall comprises an overhang that is nested in the recess of the groove. For example, the recess can be located in a bottom portion of the groove and the overhang of the downward tab extends from a bottom edge of the rear vertical wall.
In some implementations of the slatwall assembly, the front lip can be sized differently from the rear lip of the surface profile. For example, the front lip can be sized to cover at least a portion of the reinforcing profile. For example, the front lip can be sized to cover a substantially entire front surface of the downward tab and extends upwardly to a bottom surface of the reinforcing base wall of the reinforcing profile.
In some implementations of the slatwall assembly, at least one of the reinforcing profile and the surface profile can be securable onto the existing wall via at least one fastener. For example, both the reinforcing profile and the surface profile are securable onto the existing wall by being held together via the at least one fastener. Optionally, the upward tab of the rear vertical wall of the reinforcing profile can be adapted to cooperate with the fastener to hold the reinforcing profile and the surface profile together onto the existing wall via the fastener.
Further optionally, the reinforcing profile further can include an upper lip and a lower lip extending horizontally from a front surface of the upward tab, the upper lip being spaced apart from the lower lip to define a channel therebetween, and the at least one fastener being insertable within the channel and abutting a front edge of the upper and lower lips when the slatwall assembly is secured to the existing wall. For example, the upward tab of the reinforcing profile can have a secondary groove that is further recessed with respect to the channel to facilitate positioning of the fastener.
In some implementations of the slatwall assembly, both rear and front lips extend upwardly from a rear end portion of the base wall of the surface profile.
In some implementations of the slatwall assembly, the front vertical panel of the surface profile can extend downwardly from a front edge of the base wall of the surface profile.
In some implementations of the slatwall assembly, the slatwall assembly can be a first slatwall assembly and the front vertical panel of the surface profile of the first slatwall assembly can be adapted to lodge at least a portion of the reinforcing profile of a second slatwall assembly that is positionable below the first slatwall assembly. Optionally, the front vertical panel of the surface profile can be sized to hide both reinforcing base wall and upward tab of the reinforcing profile of the second slatwall assembly behind the front vertical panel of the first slatwall assembly. Further optionally, the front vertical panel of the surface profile can include an inward lip extending from a rear surface of the front vertical panel to abut the reinforcing base wall of the reinforcing profile of the second slatwall assembly when the first slatwall assembly overlaps the second slatwall assembly. For example, the reinforcing profile further can include an upward locking tab extending upwardly from a top surface of the reinforcing base wall, the upward locking tab being adapted to abut the inward lip of the front vertical panel of a third and upper slatwall assembly positionable above the first slatwall assembly.
In some implementations of the slatwall assembly, the reinforcing profile can be shaped to form a cavity that is recessed with respect to the front vertical panel of the surface profile and having a front opening to allow insertion and locking of mounting brackets for hanging items onto the existing wall. Optionally, the reinforcing profile can further include a downward locking tab extending downwardly from a bottom surface of the reinforcing base wall, with the downward locking tab, the reinforcing base wall, the front lip of the surface profile and the base wall of the surface profile forming the cavity.
In some implementations of the slatwall assembly, the surface profile can be made of plastic, polymer composite material, wood, wood composite material, or cardboard.
In some implementations of the slatwall assembly, the reinforcing profile can be made of metal, carbon fibers or fiberglass.
In some implementations of the slatwall assembly, the slatwall assembly can include a top layer that is laminated on a front surface of the front vertical panel to provide a given color, pattern and/or texture thereto.
It should be noted that each and everyone of the above-mentioned aspects or implementations of the slatwall assembly can be further combined with at least one additional feature of the slatwall assembly further described herein. Advantages and other features of the present slatwall assembly and related techniques will become more apparent and be better understood upon reading of the following non-restrictive description, given with reference to the accompanying drawings.
While present techniques will be described in conjunction with example embodiments, features and implementations. It will be understood that it is not intended to limit the scope of the techniques to such embodiments or implementations. On the contrary, it is intended to cover all alternatives, modifications and equivalents as can be included as defined by the present description.
There is provided a slatwall assembly that can be mounted onto an existing wall in a repetitive pattern to cover at least a portion of a surface of the wall. The slatwall assembly can offer anchoring regions to facilitate organization and display of items onto the existing wall. The slatwall assembly can be described as “hybrid” since the assembly includes two profiles, each profile having a specific function to serve within the assembly.
Referring to
Each one of the reinforcing profile and the surface profile of the slatwall assembly is a one-piece structure that can be molded or extruded. More specifically, referring to
Still referring to
In some implementations, the surface profile (4) and the reinforcing profile (6) can be made of a different material. The reinforcing profile (6) can be made of a stronger material than the surface profile (4) so as to provide enhanced rigidity and further distribute the mechanical constraints that are imposed to the surface profile (4). The reinforcing profile can be made of metal, carbon fibers, fiberglass or a combination thereof. Optionally, the metal can be aluminum or steel. The term “strong” is used herein to refer to the strength of a material. The reinforcing profile can be made of a material that is considered stronger than the material of the surface profile, i.e. that the reinforcing profile can be made to have an enhanced ability to withstand an applied load without plastic deformation or failure, in comparison to the surface profile alone.
It should be noted that the various positions, directions and orientations as used herein, such as “front”, “rear”, “top”, “bottom”, “upper”, “lower”, “horizontal” and “vertical” are to be interpreted in the context of the Figures showing the slatwall assembly and parts thereof being oriented with respect to a vertically extending wall.
More particularly, the surface profile is configured to define a groove that is sized to engage a tab of the reinforcing profile such that the surface profile and the reinforcing profile are held together in a “sandwich-like” configuration. Details regarding example implementations of the surface and reinforcing profiles are provided further below.
In the implementation shown in
For each slatwall assembly composing the slatwall, the surface profile is generally configured to cooperate with a corresponding reinforcing profile without exposing such reinforcing profile from a front of the assembled slatwall. Thus, the reinforcing profile ensures to improve the weight-bearing capacity of the slatwall (in comparison to a slatwall resulting from the assembly of PVC surface profiles only for example) without compromising the overall aesthetic of the slatwall.
Referring to the implementation shown in
Referring to
As seen in
In some implementations, the slatwall assembly is designed to be secured to the wall via the rear lip of the surface profile and the rear wall of the reinforcing profile being held together against the wall with at least one fastener. Referring to
Still referring to
It should be noted that, although the slatwall assembly is illustrated in the Figures with both the rear lip of the surface profile and the rear wall of the reinforcing profile being held together against the wall with at least one fastener, other designs the rear lip and/or rear wall are encompassed herein. For example, the rear lip of the surface profile could be made shorter than the rear wall of the reinforcing profile, such that the fastener only goes through the rear wall of the reinforcing profile (and not the rear lip of the surface profile) when the slatwall assembly is secured onto the wall via the fastener.
In some implementations, the upward tab of the rear wall of the reinforcing profile can be adapted to cooperate with at least one fastener so as to hold the slatwall assembly onto the existing wall via at least the reinforcing profile.
For example, referring to
It should be noted that the fastener as encompassed herein is at least one fastener, and the slatwall assembly can require several fasteners to be securely held onto the existing wall. The fastener can be any adequate fastener available in the art and includes a screw, a bolt, a nail, and a rivet, which is adapted to secure the slatwall assembly onto the wall.
The slatwall assemblies forming the slatwall are positioned in abutment with respect to one another to define a gap between each surface profile of the slatwall assemblies. Such gap can be further functionalized via insertion of mounting brackets between two surface profiles from two adjacent slatwall assemblies.
In some implementations, as seen in
The reinforcing profile (6) is involved in defining the cavity (10) by offering locking or abutment surfaces that can be used to reversibly lock mounting brackets (52) within the cavity (10). The material of the reinforcing profile (6) further contributes to improve the resistance of the slatwall assembly (2) in response to constraints imposed by the items being held via the mounting brackets. The cavity (10) is generally elongated and can extend along a whole length of the profiles (4, 6). Such cavity can be referred to as a mounting channel or groove. The cavity (10) has a front opening (38) to allow insertion and locking of mounting brackets for hanging items. In the configuration illustrated in
Still referring to
The mounting brackets as encompassed herein include various hanging means that are available in the art, such as hooks, shelf brackets, bin brackets and other holders for various items which can be locked in place within the cavity of the slatwall assembly.
Referring to
The surface profile and reinforcing profile can be configured in various ways to adjoin a first slatwall assembly to another adjacent slatwall assembly. In the context of the present application, the term “adjacent” should not be interpreted as strictly separate and can allow some overlapping of the parts of one slatwall assembly with the adjacent slatwall assembly when they are adjoined to form a complete slatwall. The partial overlap between two adjacent slatwall assemblies allows to hide one reinforcing profile and corresponding locking surfaces, such that only the front vertical panels and gap therebetween can be seen from a front point of view. Thus, for example referring to
In the implementation illustrated in
Still referring to
It should be noted that all implementations described and claimed in relation to a “first”, “second” or “third” slatwall assembly can be applied in combination to any implementations of a slatwall assembly as defined herein, as the slatwall is formed by the adjoining of identical slatwall assemblies. The slatwall can further include end pieces that are complementary to the surface profile and are used for aesthetic purposes.
While implementations of the hybrid slatwall assembly have been described in detail in relations to an existing vertical wall, it should be understood that the techniques described herein could be applied to cover and functionalize any plane surface including mobile displays.
There is also provided a slatwall kit that includes at least one reinforcing profile and at least one surface profile as described herein in an unassembled state. The reinforcing and surface profiles of the slatwall kit can be further assembled to form the slatwall assembly as described herein. The kit can further include at least one fastener to secure the slatwall assembly onto an existing wall. The kit can further include as many surface profiles and reinforcing profiles that are needed to cover a given surface of an existing wall.
The method to assemble the slatwall assembly from a slatwall kit includes insertion of the reinforcing profile (6) into the dedicated groove (18) of the surface profile (6). Mounting of the slatwall assembly onto the existing wall can further be performed via fastening at least one of the rear vertical wall (24) of the reinforcing profile (6) and rear lip (14) of the surface profile (4) onto the wall, with the downward tab (26) of the reinforcing profile being sandwiched by the surface profile (4). Assembly of a complete slatwall includes providing first and second slatwall assemblies, fastening the first slatwall assembly onto the wall, abutting the second slatwall assembly onto the first slatwall assembly and fastening the second slatwall assembly onto the wall. Abutting the second slatwall assembly onto the first slatwall assembly can include engaging the upward locking tab (44) of the first slatwall assembly against inward lip (42) of the front vertical panel (20) of the second slatwall assembly which is positioned above the first slatwall assembly.
In the present description, an embodiment or implementation is an example feature of the described packing assembly or related techniques. Appearances of “one embodiment,” “an embodiment”, “some embodiments”, or “some implementations” do not necessarily all refer to the same embodiments. Although various features can be described in the context of a single embodiment, the features can also be provided separately or in any suitable combination. Conversely, although the hybrid slatwall assembly can be described herein in the context of separate embodiments for clarity, various features of the assembly can also be implemented in a single embodiment.
It should be noted that the same numerical references refer to similar elements of the assembly. Furthermore, for the sake of simplicity and clarity, namely so as to not unduly burden the figures with several references numbers, not all figures contain references to all the components and features, and references to some components and features can be found in only one figure, and components and features of the present disclosure which are illustrated in other figures can be easily inferred therefrom. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures are optional, and are given for exemplification purposes only. Therefore, the descriptions, examples, methods and materials presented in the specification are not to be construed as limiting but rather as illustrative only.
This application is a continuation of U.S. Non-Provisional application Ser. No. 17/498,991, filed Oct. 12, 2021, which claims the benefit of U.S. Provisional Patent Application No. 63/091,995, filed Oct. 15, 2020, the entire contents of which are hereby incorporated herein by reference.
Number | Date | Country | |
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63091995 | Oct 2020 | US |
Number | Date | Country | |
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Parent | 17498991 | Oct 2021 | US |
Child | 18583512 | US |