Concrete structures such as concrete walls can be formed with embedded corbel mounting plates and weld plates. A corbel mounted on the corbel mounting plate can support the leg of a concrete double Tee beam, and the upper end of the leg can be welded to the weld plate, for securing in place. In the prior art, when the concrete walls are being manufactured in a wall casting form, the corbel mounting plates and the weld plates are set up in the wall casting form by separately tying each to rebar cages prior to pouring the concrete.
The present disclosure includes a corbel mounting assembly for a concrete structure such as a concrete wall, that can be set up in a concrete structure or wall casting form more quickly than prior methods. In addition, when the finished concrete wall is installed on site, the corbel mounting assembly can more securely hold the leg of a concrete beam in place on a corbel that is mounted to the corbel mounting assembly. The corbel mounting assembly can include a corbel mounting member having a concrete anchor arrangement and a planar corbel mounting surface. The planar corbel mounting surface can extend along a mounting plane. A beam securement member is also included, having a concrete anchor arrangement and a planar beam securement surface. The beam securement member can be rigidly secured to and spaced apart from the corbel mounting member by a connecting member. The planar corbel mounting surface and the planar beam securement surface can be aligned with each other along the mounting plane. The connecting member can have a connecting member surface extending along a connecting member surface plane that is spaced apart from and parallel to the mounting plane. The connecting member can extend interactively relative to the concrete anchor arrangements of the corbel mounting member and the beam securement member.
In particular embodiments, the corbel mounting member and the beam securement member can be each formed of planar steel plates. The concrete anchor arrangements of the corbel mounting member and the beam securement member can each include at least two elongate anchor members rigidly extending from respective corbel mounting and beam securement members in a direction opposite to the mounting plane. The connecting member can include two parallel elongate steel bars rigidly secured to respective anchor members on the corbel mounting member and the beam securement member. The connecting member surface of the two steel bars can extend along the connecting member surface plane spaced apart from the mounting plane by at least 1½ inches. In some embodiments, the corbel mounting member can be about 15 to 18 inches wide by 12 to 14 inches high and ½ inch thick. The beam securement member can be about 7 to 10 inches wide by 2 to 4 inches high and ½ inch thick. The elongate steel bars can be about ½ inch in diameter, and the height of the corbel mounting assembly can be about 27 to 48 inches high. A corbel can be included and mounted to the planar corbel mounting surface. The corbel mounting assembly can be embedded in a concrete wall and can be part of a beam mounting assembly. The planar corbel mounting surface and the planar beam securement surface can extend along an exterior surface of the concrete wall. An upper surface of the corbel can support a bottom of a beam, and the planar beam securement surface can be rigidly secured to an end of the beam, thereby rigidly holding the beam on the upper surface of the corbel with rigid connection of the beam securement member to the corbel mounting member by the connecting member.
The present disclosure can also provide a corbel mounting assembly including a corbel mounting plate having at least two concrete anchor members and a planar corbel mounting surface. The planar corbel mounting surface can extend along a mounting plane. A beam securement plate can be included having at least two concrete anchors and a planar beam securement surface. The beam securement plate can be rigidly secured to and spaced apart from the corbel mounting plate by a connecting member having two parallel elongate bars rigidly secured to respective anchor members on the corbel mounting plate and the beam securement plate. The planar corbel mounting surface and the planar beam securement surface can be aligned with each other along the mounting plane. The two parallel elongate bars of the connecting member can have a connecting member surface extending along a connecting member surface plane that is spaced apart from and parallel to the mounting plane.
The present disclosure can also provide a method of forming a corbel mounting assembly for a concrete structure, that includes providing a corbel mounting member having a concrete anchor arrangement and a planar corbel mounting surface. The planar corbel mounting surface can extend along a mounting plane. A beam securement member can be rigidly secured to the corbel mounting member in a spaced apart manner with a connecting member. The beam securement member can have a concrete anchor arrangement and a planar beam securement surface. The planar corbel mounting surface and the planar beam securement surface can be aligned with each other along the mounting plane. The connecting member can have a connecting member surface extending along a connecting member surface plane that is spaced apart from and parallel to the mounting plane. The connecting member can extend interactively relative to the concrete anchor arrangements of the corbel mounting member and the beam securement member.
In particular embodiments, the corbel mounting member and the beam securement member can each be formed of planar steel plates. The concrete anchor arrangements of the corbel mounting member and the beam securement member can be each provided with at least two elongate anchor members rigidly extending from respective corbel mounting and beam securement members in a direction opposite to the mounting plane. The connecting member can be provided with two parallel elongate steel bars rigidly secured to respective anchor members on the corbel mounting member and the beam securement member. The connecting member surface of the two steel bars can extend along the connecting member surface plane spaced apart from the mounting plane by at least 1½ inches. In some embodiments, the corbel mounting member can be about 15 to 18 inches wide by 12 to 14 inches high and ½ inch thick. The beam securement member can be about 7 to 10 inches wide by 2 to 4 inches high and ½ inch thick. The elongate steel bars can be about ½ inch in diameter, and the height of the corbel mounting assembly can be about 27 to 48 inches high. A corbel can be mounted to the planar corbel mounting member. The corbel mounting assembly can be embedded in a concrete wall. The planar corbel mounting surface and the planar beam securement surface can extend along an exterior surface of the concrete wall. The corbel mounting assembly can be part of a beam mounting assembly where a bottom of a beam can be supported with an upper surface of the corbel. An end of the beam can be rigidly secured to the beam securement surface, thereby rigidly holding the beam on the upper surface of the corbel with rigid connection of the beam securement member to the corbel mounting member by the connecting member.
The foregoing will be apparent from the following more particular description of example embodiments, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments.
A description of example embodiments follows.
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The corbel mounting plate 12 can be rigidly connected to a planar steel beam securement member or plate 18 by an elongate connecting member which can include two parallel elongate steel connecting bars or rods 14 such as rebar, extending along two respective parallel axes A, in the Y axis direction. The beam securement plate 18 can have a planar first, front or beam securement surface 18a for being generally flush or at the level of surface 22a of concrete wall 22. A planar second, back or rear surface 18b can include a second or upper concrete anchor arrangement extending from surface 18b in a perpendicular manner rearwardly in a direction opposite to the mounting plane P1. The anchor arrangement can have three anchor members, bars or rods 16 each with a head 16a, welded to and extending perpendicular from surface 18b of beam securement plate 18 rearwardly in a Z axis direction opposite to the mounting plane P1, and can be in a single central row.
The planar corbel mounting surface 12a and the planar beam securement surface 18a can be oriented or aligned with each other along the mounting plane P1, allowing both surfaces 12a and 18a to be formed in a concrete structure or wall 22, and be flush with or at the same level as a front, exterior or outer surface 22a. The two steel connecting rods 14 can be rigidly secured to four anchor rods 16 of the corbel mounting plate 12, two at the top and two at the bottom, such as by welding on the outer sides of the anchor rods 16, and can be rigidly secured to two anchor rods 16 of the beam securement plate 18, such as by welding on the inner sides of the anchor rods 16. Securement of the connecting rods 14 to the anchor rods 16 allows the connecting rods 14 to be positioned a desired distance d away from the mounting plane P1. For example, the front surfaces 14a of the connecting rods 14 can be aligned parallel to each other along a connecting member surface plane P2 that is spaced rearwardly apart from and parallel to the mounting plane P1 by distance d of 1½ inches or at least 1½ inches in the Z axis direction. The connecting member surface plane P2 can lie along an XY axes plane. This can position the connecting rods 14 at least 1½ inches rearwardly under the surface 22a of concrete wall 22, for better securement within concrete wall 22 and better strength.
The dimensions of the corbel mounting assembly 10 can vary depending upon the size of the double Tee beam 24 that is being supported. In some embodiments, the height of the corbel mounting assembly 10 can be about 27 to 48 inches high and in one embodiment about 29½ inches high. The corbel mounting plate 12 can be about 15 to 18 inches wide by about 12 to 14 inches high and about ½ inch thick, and in one embodiment, can be 15½ inches wide by 12 inches high. The anchor rods 16 on the corbel mounting plate 12 can have a round cross section with about a ¾ inch diameter with a 1¼ diameter head 16a, and can be about 8½ inches long. Each row of anchor rods 16 can space the anchor rods 16 on the corbel mounting plate 12 about 4½ inches apart, and the two rows at the top and bottom regions can be about 10 inches apart. The connecting rods 14 can have a round cross section and can be about ½ inch in diameter and can space the center of the beam securement plate 18 from the top of the corbel mounting plate 12 about 16 inches in one embodiment, and in other embodiments can be spaced about 15 to 28 inches. The beam securement plate 18 can be about 7 to 10 inches wide by 2 to 4 inches high, and ½ inch thick, and in one embodiment, can be 7⅞ inches wide and 2⅞ inches high. Three anchor rods 16 can extend from beam securement plate 18 and can be about 6 to 7 inches long. In some embodiments, components of a Rapid-Lok™ corbel arrangement can be incorporated into corbel mounting assembly 10, such as on the corbel mounting plate 12.
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In addition, under normal conditions, the weight of the double Tee beam 24 exerts a load or force F from each leg 24a generally onto a corbel 20 and corbel mounting plate 12, and then onto the concrete wall 22. The load F can also exert a moment M on the corbel mounting plate 12 about pivot point O at the bottom front edge of the mounting plate 12. With the corbel mounting plate 12 being rigidly secured to the beam securement plate 18 by the connecting rods 14 above the corbel mounting plate 12, both the downward force F and the moment M about pivot point O can be resisted by both the anchor rods 16 of the corbel mounting plate 12, and the anchor rods 16 of the beam securement plate 18, thereby providing increased strength for supporting the double Tee beam 24. In addition, the connecting rods 14 can also provide resistance against the moment about pivot point O since the connecting rods 14 are embedded in the concrete 30.
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While example embodiments have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the embodiments encompassed by the appended claims.
For example, in embodiments of the corbel mounting assembly 10, the dimensions of the different components can vary depending upon the situation at hand, and the size of the double Tee beam to be supported. Although terms such as front, rear, rearwardly, top, bottom, wide, high, etc. have been used, it is understood that such terms can differ depending upon the spatial orientation of the corbel mounting assembly 10. Furthermore, the connecting member can be a single member or include multiple members such as more than two connecting members or rods 14. In addition to the connecting rods 14 and anchor rods 16 having a round cross section, the connecting rods 14 and anchor rods 16 can have other suitable cross sections such as rectangular, polygonal or oval etc. The configuration, number, size and placement of the anchor members can also vary. The corbel mounting assembly 10 can also be used in other concrete structures, such as in columns. Features of different embodiments shown and/or described can be combined together or omitted.