Reinforcement Band For Irrigation Valve

Abstract

A metal reinforcement band is embedded around the inlets and outlets of a valve to help prevent cracking the plastic bodies of the inlets and outlets. This metal band is embedded in between an outer diameter and a threaded inner diameter of the inlets and the outlets of a valve by an injection molding process.

Description

BACKGROUND OF THE INVENTION

This Application is directed to a metal band reinforced plastic inlets and outlets of a sprinkler valve to help prevent cracking of the plastic inlets and outlets.

Flow control valves are a well-known and integral part of most irrigation systems. A typical example can be seen in U.S. Pat. Nos. 6,394,413 and 8,360,250, hereby incorporated by reference.

These valves control the flow of water through an upstream pipe and thereby turn sprinklers fed by the pipe on and off. Such valves are usually remotely actuated by control signals sent from an automated irrigation controller. Often these control signals are electric current sent from the controller to a solenoid in the valve which ultimately controls whether the valve is open or closed.

Solenoid-activated diaphragm-operated valves for use in irritation systems are well known. One example can be seen in U.S. Pat. No. 6,394,413 to Lohde et al., previously incorporated by reference.

This style of valve has a closure member with a sealing surface which moves against or away from an annular seat to close or open the valve. Integral to the closure member is a diaphragm positioned to seal off an upper portion of the valve. A metering passage allows water to enter the upper portion and thereby build up pressure to maintain the closure member in a closed position.

When the valve is to be opened, the fluid pressure in the upper portion is relieved by bleeding fluid out of the diaphragm chamber through a manual valve or by a remotely operated solenoid valve. Relieving this pressure allows the closure member to move upwards as water passes through the valve. The discharged water is conveniently released into the passageway, beyond the primary flow-controlling sealing member, near the outlet port.

The valve body of the flow control valves includes an inlet port to receive an inlet pipe of the irrigation system which carries water under pressure. Similarly, the valve body also includes one or more outlet ports which are connected to outlet pipes of the irrigation system and release water out when the valve is open.

Irrigation valves, such as those seen in U.S. Pat. No. 8,360,250, are typically composed mostly of a hard plastic/polymer (e.g., nylon) which allows for reduced manufacturing costs and lighter weight vs. metal or a similar material. One problem associated with hard plastic materials is that the inlets and outlets of the valve can crack due to over-tightening when connecting pipes and/or from surges of high water pressure.

Some valves include a metal band or sleeve around the outer diameter of the inlets and outlets to provide reinforcement to help prevent cracking. For example, U.S. Pat. Application No. 2017/0059075 A1 discloses an aluminum ring fitted on the exterior of the inlet and outlet ports of the valve body for reinforcement of the connections of the inlet and outlet ports to the inlet and outlet pipes of the irrigation system. Another example of an external support or ring is disclosed in U.S. Pat. No. 5,979,863 in which the central cylindrical portion of the valve body is externally fitted with an annular ring or band to support the wall of the cylindrical portion of the valve body from collapsing under the pressure of water and extensive use.

However, such type of external metal band surrounding the plastic body tends to have a coefficient of expansion that is different from plastics, which can result in expansion or contraction of the annular ring or band relative to the inlet/outlets. The expansion of the external metallic ring or band may cause a gap between this band and the external surface of the inlet and outlet ports. In that respect, the externally fitted metallic ring or band may not always provide enough support or reinforcement of the plastic inlet/outlets.

Therefore, a need exists to manufacture a different design of reinforced inlets and outlets of a sprinkler valve that will not crack due to over-tightening when connecting to the inlet and outlet pipes of the irrigation system, or from surges of high water pressure.

OBJECTS AND SUMMARY OF THE INVENTION

It is an object of the invention to provide improved design of inlets and outlet of the valve body which do not crack under water pressure.

It is another object of the invention to provide an improved design of reinforced inlets and outlets of an irrigation valve body that include an embedded reinforced metal ring or band. These embedded bands help prevent a gap from forming between this band and the plastic surface of the inlets and outlets, thereby improving the support they provide for adjacent portions of the plastic.

In one preferred embodiment, the present invention includes a valve body which comprises an inlet having a first outer diameter and a first threaded inner diameter; an outlet having a second outer diameter and a second threaded inner diameter; and an optional second outlet comprising a third outer diameter and a third threaded inner diameter. A reinforcement sleeve is embedded in between each of the first outer diameter and the first threaded inner diameter of the inlet, the second outer diameter and the second threaded inner diameter of the outlet and the third outer diameter and the third threaded inner diameter of the optional second outlet.

BRIEF DESCRIPTION OF THE DRAWINGS

These and other aspects, features and advantages of which embodiments of the invention are capable of will be apparent and elucidated from the following description of embodiments of the present invention, reference being made to the accompanying drawings, in which

FIG. 1 illustrates a front view of the irrigation valve body according to a preferred embodiment of the present invention.

FIG. 2 illustrates a perspective view of the irrigation valve body according to a preferred embodiment of the present invention.

FIG. 3 illustrates a top view of the irrigation valve body according to a preferred embodiment of the present invention.

FIG. 4 illustrates a front view of a metal sleeve reinforced inlet according to a preferred embodiment of the present invention.

FIG. 5 illustrates a perspective view of a metal sleeve reinforced inlet where the metal sleeve is embedded between an outer diameter and the inner threaded diameter of the inlet.

FIG. 6 illustrates a magnified front sectional view of an inlet with a metal sleeve embedded between an outer diameter and an inner threaded diameter of the inlet.

FIG. 7 illustrates a front sectional view of an inlet with a metal sleeve embedded between an outer diameter and an inner threaded diameter of the inlet.

FIG. 8 illustrates a perspective view of the metal sleeve.

FIG. 9 illustrates a front view of the metal sleeve.

FIG. 10 illustrates an exploded view of the sprinkler valve body and the metal sleeves with respect to the positions of the inlet, outlet and optional second outlet.

DESCRIPTION OF EMBODIMENTS

Specific embodiments of the invention will now be described with reference to the accompanying drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. The terminology used in the detailed description of the embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.

FIGS. 1-3 illustrate an irrigation valve 100 with a valve body 101. One side of the valve body comprises an inlet 102 and the opposite side of the valve body comprises a first outlet 104. The valve body may also comprise an optional second outlet 106 extending downward from the valve body and perpendicular to the inlet and the first outlet.

FIGS. 1-3 further illustrate that each of the inlet 102, first outlet 104 and optional second outlet 106 may include a reinforcement sleeve 110 composed of metal or a similar material.

According to preferred embodiments of the present invention, the reinforcement sleeve 110 is positioned in between an outer diameter and the inner threaded diameter in the inlet, first outlet and optional second outlet of the valve body.

As can be seen in FIGS. 4-7, in some preferred embodiments, a small portion of the outer end of the sleeve 110 may be outwardly exposed in order to form a “step”. This “step” is formed in order to allow the sleeve 110 to expand relative to the surrounding plastic of the inlet/outlets during temperature changes (e.g., longitudinal expansion).

For example, FIG. 6 illustrates in detail that an outer end 102A of the sleeve 110 extends outwardly more than an outer portion 1026 of the outer diameter 102 of the inlet and forms a “step”. The formation of the “step” allows the sleeve 110 to extend outward more than outer diameter and the inner threaded diameter of the inlet/outlets.

Alternately, the sleeve 110 can be completely covered by the material of the inlet 102 or outlets 104/106.

As best seen in FIGS. 8 and 9, the reinforcement sleeve 110 is preferably a continuous circular or cylindrical shape with a plurality of apertures 110A to help retain the sleeve 110 in place. The sleeve 110 can be composed of a metal, such as stainless steel or aluminum, or can be composed of other types of polymers that will not melt during an injection molding process. The sleeve 110 can have a variety of sizes, depending on the size of the valve it is being mounted in. For example, the sleeve 110 may have an inner diameter of about 3.95 inches, an outer diameter of about 4 inches, and a width of about 1.25 inches. Preferably the sleeve 100 is a continuously attached cylinder, however, the cylindrical shape may also have a break along its length (e.g., a “C” shape).

As seen in the view of FIG. 10 with the main valve body 101 removed for clarity, the sleeves 110 can be used on one or more (or all) of the inlets/outlets.

In some preferred embodiments, the main valve body 101 is created around the sleeve 110 during the injection molding process. Specifically, the sleeve(s) 110 are placed at the desired locations of the inlets/outlets in the injection mold. Next, the molten plastic/polymer/nylon material is injected into the mold. This molten plastic/polymer/nylon flows through the apertures 110A of the sleeves 110 forming the inlet and the first and the optional second outlet around the sleeves. The apertures help mechanically retain the sleeve 110 in place.

However, in an alternate embodiment, the sleeve(s) 110 can be inserted into the valve body 101 after the injection molding process. For example, the valve body 101 can be created with an annular groove within the outer diameter 102 and the inner threaded diameter of the inlet/outlets. Once cooled and hardened, the sleeve 110 can be inserted into the groove with adhesive to lock it into place.

Although the invention has been described in terms of particular embodiments and applications, one of ordinary skill in the art, in light of this teaching, can generate additional embodiments and modifications without departing from the spirit of or exceeding the scope of the claimed invention. Accordingly, it is to be understood that the drawings and descriptions herein are proffered by way of example to facilitate comprehension of the invention and should not be construed to limit the scope thereof.

Claims

1. An inlet of an irrigation valve comprising: an outer diameter;a threaded inner diameter; anda reinforcement sleeve embedded between said outer diameter and said threaded inner diameter.

2. The inlet of claim 1, wherein said outer diameter and said threaded inner diameter are made of a plastic material.

3. The inlet of claim 1, wherein said outer diameter and said threaded inner diameter are made of a nylon material.

4. The inlet of claim 1, wherein said reinforcement sleeve comprises a metal.

5. The inlet of claim 4, wherein said metal includes stainless steel or aluminum.

6. The inlet of claim 1, wherein said reinforcement sleeve comprises a polymer that will not melt during an injection molding process.

7. The inlet of claim 1, wherein said reinforcement sleeve extends outwardly more than said outer diameter and said threaded inner diameter of said irrigation valve.

8. The inlet of claim 1, wherein said reinforcement sleeve forms a continuous circular or cylindrical shape with a plurality of apertures.

9. The inlet of claim 8, wherein said cylindrical shape comprises a break along its length forming a C-shape.

10. A valve body comprising: an inlet having a first outer diameter and a first threaded inner diameter;an outlet having a second outer diameter and a second threaded inner diameter; andan optional second outlet having a third outer diameter and a third threaded inner diameter;wherein a plurality of reinforcement sleeves are embedded in between each of said first outer diameter and said first threaded inner diameter of said inlet, said second outer diameter and said second threaded inner diameter of said outlet and said third outer diameter and said third threaded inner diameter of said optional second outlet.

11. The valve body of claim 10, wherein said outer diameters and said threaded inner diameters of said inlet, said outlet and said optional second outlet are made of a plastic material.

12. The valve body of claim 10, wherein said outer diameters and said threaded inner diameters of said inlet, said outlet and said optional second outlet are made of a nylon material.

13. The valve body of claim 10, wherein said reinforcement sleeve comprises a metal.

14. The valve body of claim 13, wherein said metal includes stainless steel or aluminum.

15. The valve body of claim 10, wherein said reinforcement sleeve comprises a polymer that will not melt during an injection molding process.

16. The valve body of claim 10, wherein said reinforcement sleeve extends outwardly more than said outer diameters and said threaded inner diameters of said inlet, said outlet and said optional second outlet.

17. The valve body of claim 10, wherein said reinforcement sleeve forms a continuous circular or cylindrical shape with a plurality of apertures.

18. The valve body of claim 17, wherein said cylindrical shape comprises a break along its length forming a C-shape.

19. A method of forming a reinforced inlet and an outlet of an irrigation valve comprising: positioning a plurality of reinforcement sleeves each having a plurality of apertures inside an injection mold of a valve body;injecting molten plastic into said mold of said valve body and allowing said molten plastic to flow through said plurality of apertures;wherein an outer diameter of said inlet and said outlet is formed above each of said reinforcement sleeves and an inner threaded diameter of said inlet and said outlet is formed below each of said reinforcement sleeves when said molten plastic is cooled and hardened.

20. The method of claim 19, wherein said plurality of reinforcement sleeves comprise an inner diameter of about 3.95 inches, an outer diameter of about 4 inches, and a width of about 1.25 inches.