The present disclosure relates to a reinforcement beam for horizontal frames, the reinforcement beam being configured to prevent the horizontal frames from collapsing under a large load, and relates to a prefabricated shelf using the reinforcement beam for the horizontal frames.
When a display cabinet, a storage closet, a showcase, and the like are manufactured by using a prefabricated angle instead of wood, there are many advantages such as relatively low price, excellent rigidity, convenience of assembling, disassembly when moving, adjustability of a shelf height, and so on.
In Korean Patent No. 10-1845802 (Assembly shelf), a structure in which a protruding portion of a horizontal frame is forcibly fitted to a fastening hole of a vertical frame is disclosed. In the vertical frame, two supporting portions are formed perpendicular to each other. In the horizontal frame, an abutment portion for supporting a support plate and a connection portion connected to the vertical frame are formed perpendicular to each other. The horizontal frame is fastened to the vertical frame, and the support plate is placed on the abutment portion of the horizontal frame, and then an object is placed on the support plate. Since a large load is applied to the horizontal frame when a heavy object is placed on the support plate, a reinforcement beam for connecting the facing horizontal frames to each other may be mounted so as to distribute the load. However, since an existing reinforcement beam is mounted in a manner that the existing reinforcement beam is placed on an upper portion of the horizontal frame, a high load is applied to the reinforcement beam when an object placed on the support plate is very heavy, and the reinforcement beam pulls the upper portion of the horizontal frame inward, so that there is a problem that a lower portion of the horizontal frame is bent outward and the horizontal frame collapses.
Accordingly, an objective of the present disclosure is to provide a reinforcement beam for horizontal frames, the reinforcement beam being configured to prevent the horizontal frames from collapsing even under a large load.
In addition, another objective of the present disclosure is to provide a prefabricated shelf capable of supporting a large load.
In order to achieve the above objectives, according to one aspect of the present disclosure, there is provided a reinforcement beam for horizontal frames, the reinforcement beam being configured to be used in a prefabricated shelf that is fabricated with vertical frames and horizontal frames, the horizontal frames including a connection portion fastened to the vertical frames at end portions of the connection portion, and an abutment portion which is formed by folding the connection portion such that the abutment portion is formed integrally with the connection portion and which supports a support plate, the reinforcement beam including a body portion in which a pulling portion configured to support a lower outer surface of the connection portion is provided on each of opposite ends of the body portion.
Preferably, the body portion may be configured to support an inner surface of the connection portion. In addition, a locking portion may be provided on each of the opposite ends of the body portion to be caught on the abutment portion. The locking portion may be provided with an embossed reinforcement portion.
Preferably, the body portion may include: a first horizontal member in which the pulling portion is formed on each of opposite ends of the first horizontal member; a vertical member formed integrally with the first horizontal member and configured to support the inner surface of the connection portion; and a second horizontal member formed integrally with the vertical member and in which the locking portion configured to be caught on the abutment portion is formed on each of opposite ends of the second horizontal member. The first horizontal member and the second horizontal member may be formed by being folded in opposite directions to each other with respect to the vertical member.
In addition, according to another aspect of the present disclosure, there is provided a prefabricated shelf including: vertical frames; horizontal frames including a connection portion fastened to the vertical frames at end portions of the connection portion, and an abutment portion which is formed by folding the connection portion such that the abutment portion is formed integrally with the connection portion and which supports a support plate; and a reinforcement beam configured to reinforce the horizontal frames, the reinforcement beam being provided with a body portion in which a pulling portion configured to support a lower outer surface of the connection portion is provided on each of opposite ends of the body portion.
According to the reinforcement beam for the horizontal frames of the present disclosure as described above, when a heavy object is placed on the prefabricated shelf, it is possible to prevent the horizontal frames from collapsing even under a large load that is twice as heavy as an object that may be supported on a conventional prefabricated shelf.
The above and other objectives, features, and other advantages of the present disclosure will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
Hereinafter, an embodiment of the present disclosure will be described in detail with reference to the accompanying drawings.
In the accompanying drawings, the same or similar elements are denoted by the same reference numerals. In the drawings, the size or the thickness of each of the elements is exaggerated for ease of understanding. However, the scope of the present disclosure should not be interpreted as being limited thereto.
The plurality of fastening holes 206 is provided in the support portions 202 and 204 at regular intervals such that an assembled height of the horizontal frames 104 is capable of being adjusted, and may be arranged in one row or multiple rows along in a longitudinal direction (or a Y direction) of the vertical frame 102. An upper hole 206a, a middle hole 206c, and a lower hole 206b are sequentially formed in each of the fastening holes 206 in the longitudinal direction. A width of the middle hole 206c is narrower than a width of the upper hole 206a, and the middle hole 206c is in communication with the upper hole 206a via a first inclined portion 206d. A width of the lower hole 206b is narrower than the width of the middle hole 206c, and the lower hole 206b is in communication with the middle hole 206c via a second inclined portion 206e.
Each of the vertical frames 102 is fitted with respective backing members 103 that are respectively provided with a receiving groove formed in an āLā shape, and is provided vertically on each of the backing members 103, so that pillars of a shelf are formed. In addition, the vertical frames 102 are formed of a plurality of unit partial bodies having a predetermined length such that an overall height of the shelf can be changed. At this time, a bracket 108 is used in order to extend and connect at least two vertical frames 102.
The abutment portion 304 is formed in a shape in which a corner of the connection portion 302 along a longitudinal direction (a Z direction) is folded approximately at a right angle by a predetermined width, and supports the support plate 106.
The connection portion 302 is provided with the fastening protrusions 306a and 306b that are formed in line on an outer surface of end portions of the connection portion 302. A distance between the fastening protrusions 306a and 306b is equal to a distance between the two fastening holes 206 that are formed in the vertical frames 102. The fastening protrusions 306a and 306b are protrudingly formed on the outer surface (or front surface) of both a first end and a second end of the connection portion 302. Between two vertical frames 102 that form the pillars, fastening protrusions 306a and 306b of both the first end and second end of the horizontal frame 104 are fastened to the fastening holes 206 at the same height. Since the fastening protrusions 306a and 306b are fastened to the fastening holes 206 from an inner sides of the vertical frames 102, the front surface of the horizontal frame 102 is in contact with rear surfaces of the vertical frames 102. Therefore, the size of protruding portions for fastening the horizontal frame 104 to the vertical frames 102 is minimized, so that an excellent aesthetic appearance of the shelf may be realized.
As illustrated
As illustrated in
The body portion 504 is provided with a first horizontal member 506, a vertical member 508, and a second horizontal member 510. The first horizontal member 506, the vertical member 508, and the second horizontal member 510 are formed integrally with each other. A border between the first horizontal member 506 and the vertical member 508 and a border between the vertical member 508 and the second horizontal member 510 are folded approximately at a right angle by performing a bending, respectively. The first horizontal member 506 and the second horizontal member 510 are folded in the opposite direction to each other with respect to the vertical member 508. These orientations of the first and second horizontal frames 506 and 510 facilitate the fastening of the reinforcement beam 500 for the horizontal frames to the horizontal frames 104.
Opposite ends of the first horizontal member 506 in the longitudinal direction are folded approximately at a right angle toward the vertical member 508, so that the pulling portions 502 are formed. A first embossed reinforcement portion 503 is formed on each of the pulling portions 502.
Side surface support portions 509 formed on opposite ends of the vertical member 508 in a longitudinal direction support an inner side surface 302b of the connection portion 302. A gap capable of accommodating the connection portion 302 of the horizontal frame 104 is formed between the side surface support portion 509 and an internal side surface 502a of the pulling portion 502. The side surface support portion 509 of the vertical member 508 is formed such that a height thereof is lower than a height of the border between the vertical member 608 and the second horizontal member 510, so that a gap capable of accommodating the abutment portion 304 of the horizontal frame 104 is provided.
A locking portion 512 caught on the abutment portion 304 is formed on each of opposite ends of the second horizontal member 510 in a longitudinal direction. A second embossed reinforcement portion 513 is formed on each of the locking portions 512.
The locking portion 512 is formed in an inclined shape so that a length of a border portion 510a between the vertical member 508 and the second horizontal member 510 is shorter than a length of an opposite side end portion 510b. This shape of the locking portion 512 enables the reinforcement beam 500 to be easily mounted between the horizontal frames 104.
The embodiments described above are intended to facilitate the understanding of the present disclosure to those skilled in the art, and the scope of the present disclosure is not limited thereto. Therefore, it is obvious to those skilled in the art that various modifications and changes may be derived within the scope of the present disclosure.
Number | Date | Country | Kind |
---|---|---|---|
10-2021-0103084 | Aug 2021 | KR | national |
Number | Name | Date | Kind |
---|---|---|---|
4062164 | Cousins | Dec 1977 | A |
4078664 | McConnell | Mar 1978 | A |
4285436 | Konstant | Aug 1981 | A |
5279431 | Highsmith | Jan 1994 | A |
9215926 | Offerman | Dec 2015 | B1 |
9215931 | Offerman | Dec 2015 | B1 |
10299594 | Liss | May 2019 | B2 |
10806257 | Liu | Oct 2020 | B1 |
11026509 | Walker | Jun 2021 | B2 |
20150359330 | Offerman | Dec 2015 | A1 |
20190328134 | Walker | Oct 2019 | A1 |
Number | Date | Country |
---|---|---|
S55032501 | Aug 1980 | JP |
S56163938 | Dec 1981 | JP |
63014702 | Jan 1988 | JP |
2001112590 | Apr 2001 | JP |
200228609 | Jun 2001 | KR |
200246071 | Nov 2001 | KR |
101845802 | Apr 2018 | KR |
Number | Date | Country | |
---|---|---|---|
20230044061 A1 | Feb 2023 | US |