Patent Application
20230302526
The present invention relates to the technical field of cage rolling machine, particularly to a reinforcement cage rolling machine.
At present, the cage rolling machines of bridge piers and pile foundation frameworks in China are basically made by using cage rolling machinery. The making method is as follows: 1. welding the main reinforcement on the cement floor according to the designed length; 2. hoisting the semi-finished reinforcement cage framework onto the reinforcement cage framework machine by a truck crane after it is fixed; 3. programming the technical parameters of the reinforcement winding in the numerical control operating system by the professional technicians; 4. commissioning the machinery, start to wind the stiffener of the reinforcement cage after the machinery operates normally; 5. hoisting the formed reinforcement cage to the finished product stacking area by a truck crane for manual binding. Therefore, the following problems exist: the whole reinforcement cage is operated in this way, and the main reinforcement of the reinforcement cage is not centered and not on the same axis; there are quality and technical safety hazards in the overlapping of the reinforcement cages, the overall stability and the spacing standard of the reinforcement cage; At the same time, this process is labor-consuming, time-consuming, uneconomical, inefficient, and more wasteful of resources.
The invention is intended to solve at least one of the technical problems in the prior art.
To this end, the present invention provides a reinforcement cage rolling machine.
The present invention provides a reinforcement cage rolling machine, comprising:
The reinforcement cage rolling machine proposed by the present invention comprises a driving mechanism, an earth axis, a stable feeding mechanism, a main flange, a secondary flange and a spacing regulating mechanism. The driving mechanism is used to provide a driving force for the earth axis, thereby driving the earth axis to rotate. The earth axis can be stably placed on the ground through provision of several bearing frames. The stable feeding mechanism is used to ensure the automatic feeding process of reinforcement, so as to avoid the hidden dangers in feeding by workers. The spacing regulating mechanism arranged on the main flange and the secondary flange can regulate the spacing between the reinforcements, so as to ensure that the overall stability of the reinforcement cage meets the quality standard and avoid potential safety hazards. In addition, the reinforcement cage rolling machine proposed by the invention automatically realizes the construction process of feeding and processing the reinforcement cage, saves time and labor, reduces the construction cost and improves the economic benefit.
The reinforcement cage rolling machine according to the above technical solution of the present invention may also have the following additional technical features:
In the above technical solution, the spacing regulating mechanism comprises:
In this technical solution, the spacing regulating mechanism comprises a mounting shaft, a torsion spring, a spacing regulator, a spacing regulating member and a positioning bolt. The torsion spring can ensure the reset of the mounting shaft, thereby driving the spacing regulator and the spacing regulating member to reset. The specific spacing regulating process is to change the spacing between reinforcements by rotating the spacing regulator by a certain angle. In addition, the spacing regulator is of a slotted structure, and the spacing regulating member is arranged in the slot and can be integrally formed with the spacing regulator. One end of the spacing regulator is provided with a mounting hole for rotationally connecting with the mounting shaft. At least one end of the spacing regulating member is of a semicircular notch to provide a clamping space for the reinforcement. The positioning bolt is in contact with the side wall surface of the spacing regulator to limit the freedom of the spacing regulator.
The above technical solution further comprises:
The above technical solution further comprises:
This technical solution further comprises a secondary feeding port. The secondary feeding port is formed in the same manner as that of the main feeding port, and both of them are formed by the semicircular north of the spacing regulating member.
In the above technical solution, the quantity of the main feeding ports is four; and/or the quantity of the secondary feeding ports is two.
In this technical solution, there are four main feeding ports, and correspondingly, there are two secondary feeding ports. Of course, the quantity of both is determined according to the actual working conditions.
The above technical solution further comprises:
This technical solution further comprises a plugging piece. The plugging piece is used to plug part of the main feeding port, in order to prevent the reinforcement from passing through the main feeding port.
In the above technical solution, the driving mechanism comprises:
In this technical solution, the driving mechanism comprises a motor, a small sheave, a reducer and a big sheave. The motor drives the small sheave to rotate, thereby driving the big sheave to rotate through a driving belt, and further driving the reducer.
In the above technical solution, the earth axis is connected with the driving end of the reducer through a coupling.
In this technical solution, the earth axis is connected with the driving end of the reducer through a coupling. When the motor drives the reducer to rotate through a series of linkage, the reducer drives the earth axis to rotate through the coupling.
In the above technical solution, the stable feeding mechanism comprises:
In this technical solution, the stable feeding mechanism comprises a stable table, a roller sprocket device and a lift regulating element. A mounting groove is provided in the middle of the stable table. The sprocket near the earth axis in the roller sprocket device is rotationally connected with the mounting groove, and the other end of the roller sprocket device is connected with the lift regulating element. In addition, the earth axis is also provided with a sprocket, and the roller chain of the roller sprocket device is connected to this sprocket to form a complete feeding mechanism. The height of one end of the roller sprocket device can be regulated by the lift regulating element.
In the above technical solution, the roller sprocket device is provided with several equidistant placement stations.
In this technical solution, the roller sprocket device is provided with several equidistant placement stations which are used to hold reinforcements, change the reinforcement placement spacing and realize the change of spacing between reinforcements.
The additional aspects and advantages of the present invention would become clear from the description below or would be understood through the practice of the present invention.
The aspects and advantages mentioned above and/or attached would be clear and easy to understand through the description of embodiments combining the following drawings, wherein:
Wherein, the corresponding relationship between reference numerals and component names in
The present invention will be further described in detail in combination with accompanied drawings and embodiments for clear understanding of the purpose, features and advantages of the invention. It should be noted that the features in the embodiments and the embodiments of the present application may be combined with each other in a non-conflicting situation.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention may also be implemented in other ways different from those described here, so the protection scope of the present invention is not limited by the specific embodiments disclosed below.
The reinforcement cage rolling machine provided according to some embodiments of the present invention will be described below with reference to
Some embodiments of the present application provide a reinforcement cage rolling machine.
As shown in
The reinforcement cage rolling machine proposed by the present invention comprises a driving mechanism 101, an earth axis 102, a stable feeding mechanism 103, a main flange 104, a secondary flange 105 and a spacing regulating mechanism 106. The driving mechanism 101 is used to provide a driving force for the earth axis 102, thereby driving the earth axis 102 to rotate. The earth axis 102 can be stably placed on the ground through provision of several bearing frames. The stable feeding mechanism 103 is used to ensure the automatic feeding process of reinforcement, so as to avoid the hidden dangers in feeding by workers. The spacing regulating mechanism 106 arranged on the main flange 104 and the secondary flange 105 can regulate the spacing between the reinforcements, so as to ensure that the overall stability of the reinforcement cage meets the quality standard and avoid potential safety hazards. In addition, the reinforcement cage rolling machine proposed by the invention automatically realizes the construction process of feeding and processing the reinforcement cage, saves time and labor, reduces the construction cost and improves the economic benefit.
As shown in
In this embodiment, the spacing regulating mechanism 106 comprises a mounting shaft 1061, a torsion spring 1062, a spacing regulator 1063, a spacing regulating member 1064 and a positioning bolt 1065. The torsion spring 1062 can ensure the reset of the mounting shaft 1061, thereby driving the spacing regulator 1063 and the spacing regulating member 1064 to reset. The specific spacing regulating process is to change the spacing between reinforcements by rotating the spacing regulator 1063 by a certain angle. In addition, the spacing regulator 1063 is of a slotted structure, and the spacing regulating member 1064 is arranged in the slot and can be integrally formed with the spacing regulator 1063. One end of the spacing regulator 1063 is provided with a mounting hole for rotationally connecting with the mounting shaft 1061. At least one end of the spacing regulating member 1064 is of a semicircular notch to provide a clamping space for the reinforcement. The positioning bolt 1065 is in contact with the side wall surface of the spacing regulator 1063 to limit the freedom of the spacing regulator 1063.
As shown in
This embodiment further comprises a main feeding port 1066. The main feeding port 1066 is used to clamp reinforcements and realize the position change of the main feeding port 1066 through the spacing regulator 1063 and the spacing regulating member 1064, thereby changing the spacing between the reinforcement cages.
As shown in
This embodiment further comprises a secondary feeding port 1067. The secondary feeding port 1067 is formed in the same manner as that of the main feeding port 1066, and both of them are formed by the semicircular north of the spacing regulating member 1064.
As shown in
In this embodiment, there are four main feeding ports 1066, and correspondingly, there are two secondary feeding ports 1067. Of course, the quantity of both is determined according to the actual working conditions.
As shown in
This embodiment further comprises a plugging piece 107. The plugging piece 107 is used to plug part of the main feeding port 1066, in order to prevent the reinforcement from passing through the main feeding port 1066.
As shown in
In this embodiment, the driving mechanism 101 comprises a motor 1011, a small sheave 1012, a reducer 1013 and a big sheave 1014. The motor 1011 drives the small sheave 1012 to rotate, thereby driving the big sheave 1014 to rotate through a driving belt 1015, and further driving the reducer 1013.
As shown in
In this embodiment, the earth axis 102 is connected with the driving end of the reducer 1013 through the coupling 108. When the motor 1011 drives the reducer 1013 to rotate through a series of linkage, the reducer 1013 drives the earth axis 102 to rotate through the coupling 108.
As shown in
In this embodiment, the stable feeding mechanism 103 comprises a stable table 1031, a roller sprocket device 1032 and a lift regulating element 1033. A mounting groove is provided in the middle of the stable table 1031. The sprocket near the earth axis 102 in the roller sprocket device 1032 is rotationally connected with the mounting groove, and the other end of the roller sprocket device 1032 is connected with the lift regulating element 1033. In addition, the earth axis 102 is also provided with a sprocket, and the roller chain of the roller sprocket device 1032 is connected to this sprocket to form a complete feeding mechanism. The height of one end of the roller sprocket device 1032 can be regulated by the lift regulating element 1033.
As shown in
In this embodiment, the roller sprocket device 1032 is provided with several equidistant placement stations which are used to hold reinforcements, change the reinforcement placement spacing and realize the change of spacing between reinforcements.
In the Description, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be appropriately combined in any one or more embodiments or examples. Any modification, equivalent replacement and improvement made within the spirit and rule of the present invention shall be incorporated in the protection scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202210288036.9 | Mar 2022 | CN | national |
