The present disclosure relates to firearms. In particular, but not by way of limitation, the present disclosure relates to systems and methods for a firearm stock having an improved drop strength.
A user of a firearm such as a rifle or carbine may sometimes inadvertently drop or intentionally force the firearm to the ground (such as to clear a jammed firearm mechanism), and, for this reason, drop strength is an important factor in the development of firearms. With advances in polymeric materials being used in, for example, carbine stocks, manufacturers have the ability to provide users with relatively lightweight firearms, even in those having adjustable stocks.
Adjustable stocks generally have a housing and a lever that can be disengaged or pivoted, so as to allow a locking pin to engage the carbine buffer tube (or receiver extension) at various points along the tube. That is, the locking pin may move into and out of a number of holes in the extension tube so as to enable adjustment of the length of pull. In doing so, the locking pin may also travel through or within a hole placed in the housing of the stock.
However, when the stock/firearm is dropped, the impact may cause the polymeric housing to break completely, or deform (such as at the hole through which the locking pin passes) in a manner that prevents the stock from being adjusted again. For example, the impact may cause the locking pin to deform the hole such that the hole in the housing can no longer accept the pin, and/or the deformed hole may allow the locking pin to shift, becoming stuck, or otherwise unable to properly travel in a direction transverse to the holes in the buffer tube.
In some cases, when the stock/firearm is dropped, the locking pin, which may be steel, may exert enough load to the buffer tube, which may be aluminum, to cause the hole in the buffer tube to deform. If the locking pin itself also bends or shifts, the damage may be exaggerated, and thereby allow the locking pin to dive and disengage (also known as auto-collapse).
In some cases, when the stock/firearm is dropped, the locking pin itself may bend under load and causes jams. This may happen either as the lone failure mechanism, or in conjunction with deformation of the housing and/or the hole in the buffer tube, as described above.
All three of the failure modes described above may occur independently or in conjunction.
Therefore, there remains a need for a lightweight firearm stock with an improved drop strength, and/or other new and innovative features.
An exemplary reinforcing member for a firearm stock has a proximal end having at least one proximal tab shaped to engage a firearm housing, and a distal end having a locking pin engagement surface and at least one distal tab shaped to engage at least one of the firearm housing or a battery tube. The exemplary member also has a longitudinal axis extending between the proximal end and the distal end, and a first wall having a longitudinal length greater than a width. The exemplary member also has at least one sidewall one of coupled to or unitary with the first wall, and at least one side tab positioned on the sidewall and extending towards a center portion of the reinforcing member.
An exemplary firearm stock has a housing having a first hardness, a ridge substantially positioned in a central portion of the housing and extending in a longitudinal direction, and a proximal wall. The exemplary stock also has a movable locking pin at least partially positioned in a distal portion of the housing. The exemplary stock also has a reinforcing member positioned on the ridge and extending longitudinally less than an entire length of the stock, the reinforcing member shaped and positioned to transfer forces between the locking pin and the proximal wall.
An exemplary method of making a reinforcing member for a firearm stock includes providing a section of sheet metal and shaping a first wall from the sheet metal, the first wall having a longitudinal length greater than a width, and a distal end having a locking pin engagement surface. The exemplary method also includes shaping at least one sidewall from the sheet metal, and shaping at least one side tab on the sidewall. The shaping the first wall and the shaping the at least on sidewall may include bending the section of sheet metal to form the first wall and the at least one sidewall whereby the first wall and the at least one sidewall are unitary.
Before describing various embodiments and examples in detail, a general overview is provided herewith, so as to enable the reader to better understand the details that follow. Currently-available stocks for firearms are often manufactured of a lightweight polymeric material, so as to reduce the weight of the stock. Although the reduced weight is generally considered a significant advantage, Applicants have developed and describe herein an adjustable carbine stock having the advantage of reduced weight, but with an improved drop strength, and, in turn, improved reliability in the length of pull mechanism. The improved drop strength may be provided by a reinforcement member, at least a portion of which may be positioned within a housing of the stock.
Referring now to the drawings, where like or similar elements are designated with identical reference numerals throughout the several views, and referring in particular to
The stock 100 also has a reinforcing member 108, at least a portion of which is positioned between the locking pin 106 and the proximal end 110 of the housing 102, or between the locking pin 106 and the buttpad 114 of the stock 100. The reinforcing member 108 may be made of a relatively hard material, such as a metal, including a carbon or stainless steel, etc. In some embodiments, the housing 102 is made of a material having a first hardness, and the reinforcing member 108 is made of a material having a second hardness greater than the first hardness. In some embodiments, the reinforcing member 108 is made of a material that is less elastic than the material making up the housing 102. In some embodiments, the reinforcing member 108 is made of a material that is less prone to deformation than the housing 102 material. In some embodiments, the locking pin 106 and the reinforcing member 108 are metallic, and the housing 102 comprises a polymer.
As previously described in the Background of this document, three modes of failure may generally occur when a user drops for forces a stock/firearm to the ground: the (usually polymeric) housing may deform or break, the buffer tube may deform, and/or the locking pin may deform or break. The reinforcing member 108 described herein directly reduces the likelihood of the housing 102 deforming or breaking, particularly at an interface between a surface defining a hole 107 in the housing 102 and the locking pin 106 (see e.g.
The reinforcing member 108 may also reduce the likelihood of the buffer tube (not illustrated) and locking pin 106 deforming in an indirect manner.
Specifically, because the hole 107 does not deform as much (either plastically or elastically), or at all, due to the extra rigidity provided by the reinforcing member 108, the locking pin 106 has more support from the housing 102, and will tend to bend less due to a reduced moment arm. Moreover, and as illustrated most clearly in
Continuing now with
Continuing now with reference to
In some embodiments, the reinforcing member 108 may be a retrofit or aftermarket device for improving the drop strength of currently-available carbine stocks. In some embodiments, the reinforcing member 108 is shaped and selected so as to not weigh more than 30 grams (or about 1 ounce). In some embodiments, the reinforcing member 108 comprises titanium, steel, aluminum, an alloy, and/or a material that is stronger than the material surrounding or defining the hole 107 of the housing 102.
As illustrated in
With continued reference to
In some embodiments, the reinforcing member 108 may be configured to provide an impact surface area that is greater than an impact surface area provided by the locking pin 106. That is, those skilled in the art will recognize that a longitudinal impact force against the locking pin 106 might generally be considered to be spread across any components abutting the locking pin 106, such as the pin engagement surface 140, while each of the tabs 138 effectively provides an additional surface area 150 such that, when summed, the tabs 138 increase the surface area through which the impact force is spread, thereby reducing impact force concentrations in the housing 102. The angular nature of the tabs 138 may further assist in impact force dissipation.
In some embodiments, the tab(s) 138 may be shaped to extend inward toward the channel 126 so as to dissipate impact forces from the pin 106 through the reinforcing member 108 and into the ridge 128 (see
In some embodiments, and as most clearly illustrated in
In some embodiments, the reinforcing member 108 may be removable from the housing 102, such as by sliding off the ridge 128. In some embodiments, the reinforcing member 108 may be slidably coupled to the housing 102.
Turning now to
With reference now to
Although not illustrated, those skilled in the art will recognize that, in some embodiments, the reinforcing member may be a sleeve, such as a cylindrical sleeve placed, pressed, or molded into the hole 107 of the housing 102, so as to provide a rigid engagement surface for the locking pin 106. Those skilled in the art will also recognize that the reinforcing member 108 may have a distal end that has a loop or hole (similar to the hole in reinforcing member 308) so as to further improve the mode of engagement between the reinforcing member 108 and the locking pin 106.
Turning now to
With reference now to
With reference to
As seen most clearly in
As illustrated in
Similarly, and as most clearly illustrated in
The reinforcing member 108 may include at least one distal tab 160, at least one proximal tab 166, and at least one side tab 138, configured to engage two or more of a stock housing 102, a battery tube 174, or a butt pad. The side tab(s) 138 may be configured to engage a ridge in a housing 102. The distal tab(s) may be configured to engage a battery tube 174 or housing 102. The proximal tab(s) may be configured to engage a butt pad.
The distal and/or proximal tabs 160, 166 and the first wall 120 may be configured to constrain vertical movement of the reinforcing member 108, such as by providing flange surfaces 168, 170 that engage flange surfaces in other components of the stock and a ridge 128 of the stock. The side tab(s) 138 may be configured to constrain longitudinal movement of the reinforcing member 108, such as by engaging the ridge 128 of the housing 102.
With reference now to
The method 2200 may include shaping at least one distal tab extending from the at least one sidewall, the at least one distal tab extending away from a central portion of the reinforcing member.
The method 2200 may include shaping at least one proximal tab extending proximally from at least one of the first wall or the at least one sidewall.
The method 2200 may include shaping a housing or battery tube flange engagement surface, a butt pad engagement surface, and a housing ridge engagement surface in the reinforcing member.
The method 2200 may include providing a relief for improving bending characteristics of one or more tabs such as the distal tab(s).
The terms and expressions employed herein are used as terms and expressions of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described or portions thereof. In addition, having described certain embodiments, it will be apparent to those of ordinary skill in the art that other embodiments incorporating the concepts disclosed herein may be used without departing from the spirit and scope of the disclosure. Accordingly, the described embodiments are to be considered in all respects as only illustrative and not restrictive.
Each of the various elements disclosed herein may be achieved in a variety of manners. This disclosure should be understood to encompass each such variation, be it a variation of an embodiment of any apparatus embodiment, a method or process embodiment, or even merely a variation of any element of these. Particularly, it should be understood that the words for each element may be expressed by equivalent apparatus terms or method terms—even if only the function or result is the same. Such equivalent, broader, or even more generic terms should be considered to be encompassed in the description of each element or action. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this disclosure is entitled.
As but one example, it should be understood that all action may be expressed as a means for taking that action or as an element which causes that action. Similarly, each physical element disclosed should be understood to encompass a disclosure of the action which that physical element facilitates. Regarding this last aspect, by way of example only, the disclosure of an actuator should be understood to encompass disclosure of the act of actuating—whether explicitly discussed or not—and, conversely, were there only disclosure of the act of actuating, such a disclosure should be understood to encompass disclosure of an actuating mechanism. Such changes and alternative terms are to be understood to be explicitly included in the description.
The previous description of the disclosed embodiments and examples is provided to enable any person skilled in the art to make or use the present disclosure as defined by the claims. Thus, the present disclosure is not intended to be limited to the examples disclosed herein. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the disclosure as claimed.
This application claims priority to U.S. Provisional Application No. 62/357,236 filed on Jun. 30, 2016, and entitled “REINFORCEMENT MEMBER FOR A FIREARM STOCK AND RELATED METHODS,” the entire disclosure of which is hereby incorporated by reference for all proper purposes.
Number | Date | Country | |
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62357236 | Jun 2016 | US |