This invention generally relates to structural metal plate arch-type structures. In particular, this invention relates to a method for controlling deformation of a cut end region of an erected arch-type structure for use in underpass construction and the like, where the cut end region has at least one extended leg portion.
As rural and urban infrastructure continues to age and develop, there is a continual demand for cost-effective technologies relating to the construction and maintenance of highways, railways and the like. Often unappreciated but vitally important to the construction of such infrastructure is the underpass system. Underpass systems are typically designed to carry not only dead loads, but also live loads. While some of the most impressive underpass systems are used in mining or forestry applications where spans can exceed 20 m, they are also very common in regular highway construction to allow passage of railway, watercourses or other vehicular/pedestrian traffic. While concrete structures have been regularly employed for these purposes, they are very expensive to install, are cost prohibitive in remote areas and are subject to strength weakening due to corrosion of the reinforcing metal and hence, repair.
In the field of arch-type structures, there have been significant advances in respect of the use of corrugated metal culverts, arch culverts and box culverts. For example, U.S. Pat. No. 5,118,218 discloses the use of sheets of metal having exceptionally deep corrugations where by, using significant material on the crown portions of the culvert and perhaps as well in the haunch portions of the culvert, significant loads can be carried by the culvert design. Ovoid and circular structures are described in U.K. Patent Application No. 2,140,848 where wing members are used to increase the load carrying capabilities, and in particular avoid bending of the crown or roof structure as live loads pass thereover.
U.S. Pat. No. 5,326,191 discloses a reinforced metal box culvert which is provided with a special form of continuous reinforcement along at least the crown or top portion of the culvert. Significant advantages are provided in load carrying characteristics, reduced overburden requirements and the ability to provide large span structures that reduce the cost. These systems greatly facilitate the installation of large span structures with the ability to carry live loads under a variety of conditions. Improvements to the box culvert and arch culvert designs are also described in U.S. Pat. No. 5,375,943 and International PCT Application No. PCT/CA97/00407.
The use of mechanically-stabilized earth in archway construction is described in U.S. Pat. No. 4,618,283. This construction technique avoids arching of the structure because the sidewalls of the archway are built as successive layers of mechanically-stabilized earth which are deposited along side and over top of the structure. The technique involves building on each side of the archway mechanically-stabilized earth which constitutes vertical support sections, and then building across the top of the arch again using mechanically-stabilized earth to define the roof of the archway. As the archway is built step-by-step, facings are applied to contain the mechanically-stabilized earth and prevent such compacted unbound fill of the mechanically-stabilized earth structure from coming loose and falling into the archway. Such facing may be simply attached to the vertical portions of the wire mesh which terminate at the edge of the archway envelope. Alternatives to the facing material include spraying of concrete to provide a liner within the archway or the use of a corrugated metal liner. Optionally, the facing of the mechanically-stabilized earth vertical structures may be attached to the corrugated metal liner. The liner is not designed to carry any structural load either live or dead, instead the live and dead loads are carried by the mechanically-stabilized earth vertical support sections as well as the mechanically-stabilized earth roof section.
A further method for controlling deformation of an erected structure, principally during the backfilling process is described in U.S. Pat. No. 6,050,746.
Accordingly, in one aspect, there is provided a method for controlling deformation of a cut end region of an erected arch-type structure for use in underpass construction and the like, where the cut end region has at least one extended leg portion, said method comprising:
i) building progressively at least one layer of mechanically-stabilized earth adjacent said extended leg portion by alternately layering a plurality of compacted layers of fill with interposed layers of reinforcement; and
ii) securing to said extended leg portion each layer of reinforcement during said progressive building, whereby securement of said layers of reinforcement to said extended leg portions provide support in controlling deformation of the cut end region during backfilling and regular service.
Preferred embodiments are described with respect to the drawings wherein:
a is a partial perspective view of the cut end region of the arch-type structure of
b is a partial front view of the arch-type structure of
a is a side sectional view through a portion of the arch-type structure of
b is a top sectional view through a portion of the arch-type structure of
a, 6b, 6c and 6d are sequential elevational views showing placement of the reinforcements at the cut end region of the arch-type structure of
a, 8b, 8c and 8d are sections through alternate embodiments for connecting the reinforcement to the sidewall;
a, 9b, 9c, 9d and 9e are sections through alternate embodiments for the reinforcement connection;
a to 10l are top plan views of various types of reinforcement;
a and 11b show an alternate embodiment for connecting the reinforcement to the sidewall;
a and 12b show a further alternate embodiment for connecting the reinforcement to the sidewall; and
a and 13b show yet a further alternate embodiment for connecting the reinforcement to the sidewall.
The construction of underpass systems or similar thoroughfare infrastructure using large and/or long span metal arch-type structures presents certain challenges. As one can appreciate, these structures are subject to extreme stresses, not only during the intended use (i.e. anticipated live/dead loads), but also during the initial construction process. Technology has enabled the construction of larger and longer structures, as evidenced by U.S. Pat. Nos. 5,326,191 and 5,375,943 and International PCT Applications No. PCT/CA97/00407, assigned to the assignee of the subject application. With larger structures, the susceptibility of deformation and/or failure due to extreme forces imparted during the backfill process has required further technological development, as evidenced by U.S. Pat. No. 6,050,746, assigned to the assignee of the subject application. With the core technology now available to provide a wide-ranging number of applications, new challenges have presented themselves.
With arch-type structures not comprising beveled or skewed ends, the structural metal plates at each end region are configured to form a complete span defining the effective topside circumference of the structure. It will be appreciated that these complete spans provide a degree of stability to the structure. In many applications, however, there is a requirement for such structures to have beveled/skewed ends, whether it is simply a matter of aesthetics, or for specific properties such as hydraulics relating to a watercourse passing therethrough. In such structures comprising a bevel/skew, the structural metal plates are truncated at the end region, resulting in a lack of stability. As such, these arch-type structures are at increased risk of deformation due to pressures exerted by backfill and standard loads experienced during regular use. While beveled/skewed structures are known, their installations have traditionally required reinforcement using steel, concrete or tie-back arrangements (i.e. steel rods tied to an anchoring device) to provide the necessary support. It has been found that these various ways to provide reinforcement are labor intensive and can substantially increase the overall cost of installing such a structure.
A representative underpass or similar thoroughfare infrastructure comprising a metal arch-type structure 10 constructed of structural metal plate is shown in
In
During the backfilling process, as mentioned above, the cut end region 22 is susceptible to deformation and/or failure before installation is complete. This is particularly true for structures in which the sidewalls 30 are vertically extended. To enable backfilling in the cut end region 22, the truncated structural metal plates 20 are reinforced in accordance with the method shown in
As shown in
In the cut end region 22, the mechanically-stabilized earth is developed by alternately layering a plurality of compacted layers of fill 36 with interposed layers of reinforcement 38 to form the mechanically-stabilized earth as shown in
Overburden 50 is developed in the usual manner such that when the overburden is in place, both the live and dead loads applied to the structure are accommodated by the capacity of the structural metal plate. For example, with the design criteria set out in assignee's above noted U.S. patents and International application, the live and dead loads are accommodated by the backfilled structure in the usual manner where the loads are resisted by the structural strength of the metal plate, as well as the backfill resisting outward movement of the sidewalls which is commonly referred to as “Positive Arching.”
As shown in
By following the procedure of this method the reinforced soil system controls deformation and/or failure of the cut end region 22 of the arch-type structure 10. It will be appreciated, however, that while reinforcement has only been provided in the region of the bevel/skew, it may also be advantageous to provide reinforcement at other regions of the structure as well. As described in assignee's U.S. Pat. No. 6,050,746, which is herein incorporated by reference, reinforcement of the structure may also be configured to provide only an interim function which becomes obsolete at the end of the backfilling operation.
While a variety of methods can be used for connecting the reinforcement to the sidewall, in the preferred embodiment represented in
a to 6d show a series of successive elevational views illustrating placement of the reinforcement 38 relative to the cut end region 22. As will be noted, the reinforcement 38 is generally present as a pluarlity of reinforcements (i.e. a pluarlity of wire grid mats), but it will be appreciated that any number from a single unit through to a large number can be used, depending on the particular support requirements. Referring specifically to
While the above discussed method for connecting the reinforcement to the sidewall is preferred, one skilled in the art may choose to implement a suitable alternative. The following presents a number of alternatives for achieving this connection. Referring to the structure shown in
The alternate embodiments of
As shown in
It should be appreciated that the reinforcement layer interposed at each compacted layer of fill for the reinforced soil may take on a variety of structures and shapes. In addition to the preferred wire grid structure set out above, it will be understood that other types of reinforcement may be used such as, individual strips 112 (see
The strips may also have enlarged portions such as shown in
With respect to the use of strips as reinforcement, the load distributing member 62, which is in the form of an angle iron is connected to the sidewall 74 of the plate 48 by bolts 64 as shown in
A further alternative configuration for the connection of the reinforcement to the arch-type structure is to use hook bolts 154 that capture the reinforcement. The application of backfill upon this connection maintains the reinforcement in place relative to the hook 154, eliminating the need for the reinforcement to be locked in position. Shown in
It will be appreciated that for the various types of reinforcement the strips and/or grid may be made of any type of material (i.e. steel, aluminum, composites, plastics, etc) which has sufficient structural strength to resist movement in the sidewall of the erected structure during backfilling and subsequent usage. It will be further appreciated that a combination of reinforcements (i.e. a combination of wire grid mats and corrugated strips) could be used in a single installation. This provides maximum flexibility when engineering into the design the required load bearing characteristics.
In applications where there are two or more adjacent structures, each have similar beveled/skewed ends, the reinforcements discussed above could be configured to attach to one another between the adjacent structures, thereby providing a level of enhanced support. Alternatively, the reinforcements could be arranged to lie atop one another, without connection, or still further in a staggered, alternating configuration in the region between the structures, thereby strengthening the backfill contained therebetween.
While the above discussion has centered on an arch-type structure comprise of a plurality of interconnected structural metal plates to obtain the desired shape, the aforementioned reinforcement could be used with other corrugated metal plate technologies. It will be appreciated that the reinforcement described above could be used on similar structures wherein each span of structural metal plate defining the structures effective topside circumference is comprised of anywhere from a single length, to a plurality of lengths. Further, it will be appreciated that the geometry of the arch-type structure is not limited to those shown in the Figures, but may include any arch type structure including, but not limited to an ovoids, a re-entrant arch, a box culvert, round culvert or elliptical culvert.
It will be appreciated that while the above discussion refers to an arch-type structure having both a bevel and skew on a cut end, the aforementioned reinforcement may find application in structures that are solely beveled, or solely skewed. Further, it will be appreciated that while straight bevels and skews have been represented, inwardly or outwardly curved bevels and skews are also possible, It will also be appreciated that in providing a beveled/skewed cut end region, the cut section may be configured with either a smooth or stepped profile, as deemed appropriate for the particular application.
It will be noted that the completed arch-type structure shown in
A further advantage of this technology is that the structural metal plates used can be of lighter gauge as the ability to withstand the pressures exerted by the backfill in the beveled/skewed region is assisted by the aforementioned reinforcements.
In applications where round pipes or culverts are used to direct a watercourse, there is a tendency at the ends of a beveled/skewed pipe for the extended portions of the pipe to rise upwards due to pressures exerted by the water flow. The ability to reinforce the cut end region of these pipes would assist in preventing this deformation which generally has the end result of completely and/or partially blocking the opening.
In accordance with the above discussed embodiments, arch-type structures comprising at least one beveled/skewed end may be erected and backfilled in an efficient controlled cost-effective manner. The backfilling procedure does not require special fill or special techniques other than those already commonly used in developing reinforced soils. The procedure for securing the reinforcement to the sidewalls is achieved in a variety of ways where localized stress on the structure is minimized. Such a structure greatly reduces costs because it is no longer required to ‘over-engineer’ the structure to withstand the stresses in the beveled/skewed region, nor are costly reinforcements such as concrete end caps and tie-backs with anchors required.
Although preferred embodiments of the invention have been described herein in detail, it will be understood by those skilled in the art that variations may be made thereto without departing from the spirit of the invention or the scope of the appended claims.
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