The present invention relates to a relay.
There is known a relay which presses a contact piece by rotation of a movable body to bring contacts into contact with each other. For example, a relay disclosed in Patent Document 1 includes a movable block functioning as a movable body. The movable block is disposed between a pair of yokes connected to a coil. The movable block includes a movable iron piece. The movable block rotates when the movable iron piece is attracted by magnetic force generated by the coil. The movable block includes an arm, which is connected to a contact piece via a card. The arm moves the card in accordance with rotation of the movable block. The moved card presses the contact piece to bring a movable contact and a fixed contact into contact with each other.
According to the relay mentioned above, the movable block moves the card while resisting elastic force of the contact piece. Accordingly, the movable block receives a load generated by the elastic force of the contact piece during rotation of the movable block. When the load applied to the movable block increases, force required for rotating the movable block increases accordingly. As a result, a problem of an increase in power consumption by the coil may arise.
An object of the present invention is to provide a relay which includes contacts operable with small force to reduce energy consumed by an actuator.
A relay according to an aspect of the present invention includes a first contact, a second contact, a contact piece, a support, a movable body, and an actuator. The second contact is disposed at a position facing the first contact. The second contact is attached to the contact piece. The support supports the contact piece. The movable body includes a pivot and a contact portion. The pivot is rotatably supported. The contact portion is disposed at a position contactable with the contact piece. The movable body rotates around the pivot and presses the contact piece via the contact portion to move the second contact close to the first contact. The actuator presses the movable body to rotate the movable body around the pivot. The contact piece has a curved portion located between the second contact and the support. The pivot is located on a side where the support is disposed with respect to the curved portion. The actuator includes a pressing member which presses the movable body. The pressing member moves in an axial direction of the pressing member to press the movable body.
In the relay according to the aspect, a long distance is secured between the pivot and the contact portion by positioning the pivot on the side where the support is disposed with respect to the curved portion. Moreover, a long distance is secured between the pivot and a pressing position at which the pressing member presses the movable body by positioning the pivot on the side where the support is disposed with respect to the curved portion. Thus, the second contact is movable with small pressing force generated by the actuator. Accordingly, energy consumed by the actuator can be reduced.
A pressing position at which the actuator presses the movable body may be located between the pivot and the contact portion. In this case, the second contact is largely movable with a small stroke of the actuator.
The pressing position may be located on a side where the second contact is disposed with respect to the curved portion. In this case, force required by the actuator for moving the movable body can be further reduced.
The pressing position may be located on a side where the curved portion is disposed with respect to the second contact. In this case, a stroke of the actuator required for moving the second contact can be reduced.
The movable body may have a bent shape. In this case, the movable body, the actuator, and the contact piece can be disposed in a compact manner even when the movable body is elongated.
The movable body may include a first movable portion and a second movable portion. The first movable portion may include the pivot, and extend in a lengthwise direction of the contact piece. The second movable portion may include the contact portion, and extend from the first movable portion toward the contact piece. In this case, the contact portion can be brought into stable contact with the contact piece.
The first movable portion and the second movable portion may be separate portions. In this case, the second movable portion can move in a direction different from a rotation direction of the first movable portion. For example, the first movable portion can rotate around the pivot, while the second movable portion can move in parallel with the moving direction of the second contact.
The first movable portion and the second movable portion may be integrated into one piece. In this case, the contact piece can be pressed in such a manner as to immobilize the second contact by rotational movement of the second movable portion along with the first movable portion.
A leading end portion of the contact piece may have a shape bent toward the contact portion. In this case, the contact portion can be brought into stable contact with the contact piece.
A leading end of the pressing member may have a curved shape. In this case, abrasion of the pressing member produced by friction with the movable body can be reduced.
The pressing member may be configured to move in the axial direction of the pressing member and rotate around the axis. The leading end of the pressing member may have a spherical shape. In this case, abrasion of the pressing member produced by friction with the movable body can be reduced.
The pressing member may be configured to move to an off-position where the first contact and the second contact are not in contact with each other, and an on-position where the first contact and the second contact are in contact with each other. The actuator may further include a retaining member that latches the pressing member to retain the pressing member at the on-position. In this case, the pressing member can be stably retained at the on-position without being affected by impact or magnetic force from the outside, compared to the case where the pressing member is retained at the on-position by magnetic force.
According to the present invention, a relay which includes contacts operable with small force to reduce energy consumed by an actuator can be provided.
A relay according to an embodiment is hereinafter described with reference to the drawings.
The base 2 houses the fixed contact terminal 3, the movable contact terminal 4, the contact piece 5, and the actuator 7. The base 2 has an opened face. The opening of the base 2 is covered by a not-shown cover.
The fixed contact terminal 3 is made of a conductive material such as copper. A first contact 8 is attached to one end of the fixed contact terminal 3. The other end of the fixed contact terminal 3 projects from the base 2 toward the outside. A first support groove 11 is formed inside the base 2. The fixed contact terminal 3 is fitted into the first support groove 11 to be supported on the base 2.
The movable contact terminal 4 is made of a conductive material such as copper. As illustrated in
The contact piece 5 is made of a conductive material such as copper. The contact piece 5 is disposed at a position facing the fixed contact terminal 3. A leading end portion 14 of the contact piece 5 is pressed by the movable body 6. A proximal end portion 15 of the contact piece 5 is attached to the support 12 of the movable contact terminal 4. The contact piece 5 is supported on the support 12. A second contact 9 is attached to the contact piece 5. The second contact 9 is disposed at a position facing the first contact 8. The second contact 9 is located between the leading end portion 14 and the support 12.
The contact piece 5 includes a curved portion 16. The curved portion 16 is located between the second contact 9 and the support 12. The second contact 9 is located between the leading end portion 14 and the curved portion 16. The curved portion 16 has a shape expanded in a direction away from the fixed contact terminal 3. The curved portion 16 may have a shape expanded in a direction toward the fixed contact terminal 3. The contact piece 5 includes a plurality of leaf springs 5a and 5b. The contact piece 5 is constituted by a lamination of the plurality of leaf springs 5a and 5b.
The second contact 9 is provided to be movable relative to the first contact 8. More specifically, the contact piece 5 is pressed by the movable body 6 to thereby elastically deform and bend toward the fixed contact terminal 3. The second contact 9 thus moves toward the first contact 8. When the press against the contact piece 5 by the movable body 6 is released, the contact piece 5 returns in a direction away from the fixed contact terminal 3 by elastic force of the contact piece 5. The second contact 9 thus moves away from the first contact 8. Alternatively, the contact piece 5 may be pulled by the movable body 6 to move the second contact 9 away from the first contact 8.
The movable body 6 includes a pivot 17 and a contact portion 18. The pivot 17 is rotatably supported on the base 2. The pivot 17 is located on a side where the support 12 is disposed with respect to the curved portion 16. The contact portion 18 is disposed at a position facing the contact piece 5. The movable body 6 rotates around the pivot 17 in a direction of approaching the contact piece 5 to bring the contact portion 18 into contact with the contact piece 5. The contact portion 18 thus presses the leading end portion 14 of the contact piece 5 to move the second contact 9 close to the first contact 8.
The movable body 6 includes a first movable portion 21 and a second movable portion 22. The first movable portion 21 and the second movable portion 22 are separate portions. The first movable portion 21 includes the pivot 17. The second movable portion 22 includes the contact portion 18, and extends from the first movable portion 21 toward the contact piece 5.
The first movable portion 21 includes a first part 23 and a second part 24. The first movable portion 21 has a shape bent at a position between the first part 23 and the second part 24. More specifically, the first part 23 obliquely extends from the pivot 17 toward the contact piece 5. The second part 24 is disposed between the contact piece 5 and the actuator 7.
The second movable portion 22 extends from a leading end of the first movable portion 21 toward the leading end portion 14 of the contact piece 5. The second movable portion 22 is connected to the leading end of the first movable portion 21. More specifically, as illustrated in
The second movable portion 22 includes a recess 26. The leading end portion 14 of the contact piece 5 is disposed inside the recess 26. The contact portion 18 described above is a part of an edge of the recess 26. The leading end portion 14 of the contact piece 5 has a shape bent toward the contact portion 18. When the first movable portion 21 rotates around the pivot 17 in a direction of approaching the contact piece 5, the second movable portion 22 is pressed by the leading end of the first movable portion 21. Accordingly, the second movable portion 22 linearly moves in such a direction that the contact portion 18 approaches the contact piece 5.
The actuator 7 presses the movable body 6 to rotate the movable body 6 around the pivot 17. The actuator 7 includes a coil 31, a retaining mechanism 32, and a pressing member 33. The coil 31 includes a bobbin 34, a winding 35, a coil case 36, and an iron core 37. The winding 35 is wound around the bobbin 34. The winding 35 is connected to a not-shown coil terminal. When voltage is applied to the coil 31 via the coil terminal, the coil 31 generates magnetic force which moves the iron core 37 disposed inside the coil 31 in an axial direction of the actuator 7.
The retaining mechanism 32 and the pressing member 33 are disposed inside a housing 39. The retaining mechanism 32 transmits an action of the iron core 37 to the pressing member 33 to move the pressing member 33 to an on-position illustrated in
The pressing member 33 moves in the axial direction to press the movable body 6. A pressing position P1 at which the pressing member 33 presses the movable body 6 is located between the pivot 17 and the contact portion 18. The pressing position P1 is located on a side where the second contact 9 is disposed with respect to the curved portion 16. The pressing position P1 is located on a side where the curved portion 16 is disposed with respect to the second contact 9.
At the off-position of the pressing member 33 as illustrated in
Next, a configuration of the retaining mechanism 32 is described in detail.
The cover 41 is attached to a leading end of the retaining member 42. A through hole 44 is formed inside the cover 41 and the retaining member 42. The pressing member 33, the pusher 43, and the iron core 37 described above are disposed to be movable in the axial direction within the through hole 44.
The latching portion 56 has a plurality of latching projections 58. The plurality of latching projections 58 are disposed with a space left between each other in the circumferential direction of the latching portion 56. The plurality of latching projections 58 are movable along the release grooves 46 described above.
A plurality of inclined surfaces 59 are provided at an end of the latching portion 56. The plurality of inclined surfaces 59 are disposed in the circumferential direction of the latching portion 56.
As illustrated in
Next, an operation of the actuator 7 is described.
In the following description, an “off-direction” refers to a direction from the on-position Pon to the off-position Poff. The “off-direction” corresponds to the right direction in
In (A) of
At this time, the inclined surfaces 53 of the pusher 43 press the inclined surfaces 59 of the latching portion 56 as illustrated in
In the state that the latching projections 58 are located above the retaining projections 45, the pressing member 33 is further moved in the on-direction from the on-position Pon and reaches the overshoot position Pov as illustrated in (B) of
When voltage applied to the actuator 7 stops, the pressing member 33 moves in the off-direction by the elastic force of the contact piece 5. Accordingly, the latching projections 58 move in the off-direction and contact the latching inclined surfaces 47 as illustrated in
In this state, the pressing member 33 is located at the on-position Pon illustrated in (C) of
Each of the latching projections 58 moving to a position facing the guide groove 49 has a larger outside diameter than the inside diameter of the guide groove 49. Thus, each of the latching projections 58 does not enter the guide groove 49, but stops by latching of the retaining projection 45. This latching regulates the movement of the latching projection 58 in the off-direction.
When voltage is subsequently applied to the actuator 7 in the state that the pressing member 33 is located at the on-position Pon as illustrated in (C) of
When the latching projections 58 reach positions above the steps 50 of the retaining member 42, the latching portion 56 rotates around the axis in the same manner as described above. As a result, the latching projections 58 move to positions facing the releasing inclined surfaces 48 (arrows A6) as illustrated in
When voltage applied to the actuator 7 then stops, the pressing member 33 moves in the off-direction by the elastic force of the contact piece 5. The inclined surfaces 53 of the latching projections 58 therefore slide along the releasing inclined surfaces 48, and move to positions facing the release grooves 46 as illustrated in
The relay 1 according to the embodiment has the following characteristics.
In the relay 1 according to the embodiment, a distance L1 between the pivot 17 and the contact portion 18 can be reliably made long as illustrated in
The pressing member 33 is retained at the on-position Pon by latching of the latching portion 56 by the retaining member 42. In other words, the pressing member 33 is retained at the on-position Pon not by magnetic force but in a mechanical manner. Accordingly, the relay 1 can be maintained in the set state even at a stop of voltage applied to the coil 31. Moreover, when voltage is applied to the coil 31 to cancel the set state, the pusher 43 rotates and retains the pressing member 33 at the off-position Poff. Accordingly, the relay 1 can be maintained in the reset state even at a stop of voltage applied to the coil 31.
In the relay 1 according to the embodiment, the state of the relay 1 switches between the set state and the reset state for every input of a pulse signal to the actuator 7. If no signal is input, the state of the relay 1 is maintained without change in the state. In this case, the state of the relay 1 can be maintained without the need of continuous application of voltage to the actuator 7. Accordingly, power consumption of the relay 1 can be reduced. Moreover, control by the pulse signal as adopted herein can simplify the configuration of a control circuit included in the actuator 7.
Because the relay 1 is maintained in the set state by the latching between the retaining member 42 and the latching portion 56, impact resistance can be improved as compared to the case that the relay 1 is maintained in the set state by electromagnetic force generated by the coil 31. Furthermore, the set state can be continued without being affected by magnetism from the outside.
The movable body 6 has a bent shape. Accordingly, the movable body 6, the actuator 7, and the contact piece 5 can be disposed in a compact manner even when the distance L1 between the pivot 17 and the contact portion 18 increases in accordance with elongation of the movable body 6.
The leading end portion 14 of the contact piece 5 has a shape bent toward the contact portion 18. This shape increases contact pressure between the contact portion 18 and the contact piece 5, thereby stabilizing and maintaining the contact between the contact portion 18 and the contact piece 5.
The leading end of the pressing member 33 has a curved shape. This shape reduces abrasion produced by friction between the leading end of the pressing member 33 and the movable body 6.
The present invention is not limited to the embodiment described herein as a specific embodiment of the present invention. Various modifications may be made without departing from the scope of the subject matters of the invention.
The configuration of the relay 1 may be modified. For example, not a single but two or more contacts may be provided to constitute each of the first contact 8 and the second contact 9. The configuration of the contact piece 5 may be modified from the configuration described above in the embodiment.
The shape of the movable body 6 may be modified from the shape described above in the embodiment. For example,
As illustrated in
The configuration of the actuator 7 may be modified from the configuration described above in the embodiment. Similarly, the configuration of the retaining mechanism 32 may be modified.
The shape of the pressing member 33 may be modified from the shape described above in the embodiment. For example,
According to the present invention, a relay which includes contacts operable with small force to reduce energy consumed by an actuator can be provided.
Number | Date | Country | Kind |
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2015-242408 | Dec 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/083973 | 11/16/2016 | WO | 00 |