Releasable threaded component for a golf club having a mechanism for preventing over rotation

FIELD OF THE INVENTION

The invention relates to golf equipment, and, more particularly, to a releasable threaded component for use on golf club heads, the component having an anti-over rotation mechanism configured to prevent overtightening of the component to the golf club head.

BACKGROUND

The complexities of golf club design are known. The specifications for each component of the club (i.e., the club head, shaft, grip, and subcomponents thereof) directly impact the performance of the club. Thus, by varying design specifications, a golf club can be tailored to have specific performance characteristics. Among the more prominent considerations in club head design are loft, lie, face angle, horizontal face bulge, vertical face roll, center of gravity, rotational moment of inertia, material selection, overall head size, and overall head weight.

Golfers at all skill levels seek to enjoy golf, generally by improving their performance, lowering their golf scores, and reaching that next performance “level.” Golfers need golf clubs that can be used to hit the ball the right distance in the intended direction and enjoy the game more when the golf clubs have been customized and personalized to match their abilities and preferences. There have been attempts to offer golfers the ability to adjust and customize their golf clubs. Some attempts include adjustable weight systems, adjustable loft or lie angles, means to attenuate sound, means to dampen or deflect vibration to improve feel of the club, interchangeable inserts or panels (e.g., face inserts, crowns, portions of the skirt, etc.), each of which allows some form of customization for an individual golfer's playing needs. However, current club designs providing customization capabilities, particularly club systems that allow interchangeability of components, such as threaded components, may be difficult to use and assemble/disassemble, specifically due to the impact forces place upon them as a result of ball strike impacts.

Club designers and manufacturers often look for new ways to customize golf clubs. For instance, club designers are often looking to distribute weight to provide more forgiveness in a club head, improved accuracy, better spin control, or to provide a particular golf ball trajectory and the like. Various approaches have been implemented for redistributing mass about a golf club head.

For example, in order to achieve significant localized mass, weights formed of high-density materials have been attached to the sole, skirt, and other parts of a club head. With these types of weights, the method of installation is critical because the club head endures significant loads at impact with a golf ball, which can dislodge the weight. In some examples, individual weights are secured to the club head by way of fasteners (e.g., screws, bolts, etc.). For example, U.S. Publication 2013/0303304 to Sato shows a golf club head having a number of threaded ports in the sole into which weighted elements may be screwed. U.S. Pat. No. 8,684,863 to Bezilla et al. shows a golf club head having a weight mount point defined on a perimeter of the sole to which a weight member is secured via a fastener.

Although current club head designs allow a golfer to customize the club head to their individual preference, these club head designs have drawbacks. For example, when affixing a threaded component into a corresponding portion or mounting portion on a golf club head, the impact force from a golf ball strike may cause the component to further rotate within. This may be particularly true when dealing with a large diameter component. The component may gradually rotate into a tighter fit with the port of the club head from vibration and/or elastic deformation during and following impact strikes. After a number of impacts, the component may become so tightly affixed that it cannot be removed without excessive force, which can result in either damage to the club head or component, or injury to the golfer attempting to remove the component.

SUMMARY

The invention provides a releasable threaded component for use on golf club heads, wherein the component has an anti-over rotation mechanism configured to prevent overtightening of the component to the golf club head. In some embodiments, the anti-over rotation mechanism is embodied as a taper design defined on the flange of a threaded component and a corresponding taper design on the flange surface of a mounting portion (e.g. counterbore) formed on a portion of the club head. The counterbore is configured to receive and retain the releasable component thereto by way of a threaded engagement (e.g., external threading of releasable component engaging the internal threading of the counterbore). The interaction between the corresponding taper flange designs of the releasable component and counterbore further prevents over rotation of the releasable component within the counterbore, particularly resisting rotation due to impact forces imparted thereon as a result of ball strike impacts.

In some embodiments, the flanges each include a dual taper design, which generally includes at least two raised portions (e.g. peaks) and two lowered portions (e.g., valleys) in an alternating fashion along the length of the flange. The flange surface of the counterbore is similarly arranged, such that the flange surface includes at least two raised portions and at least two lowered portions alternating with one another along the length of the flange surface. The valleys of the counterbore flange surface are configured to receive the peaks of the releasable component flange. Similarly, the valleys of the releasable component flange are configured to receive the peaks of the counterbore flange. Accordingly, interaction between the dual taper flanges of the releasable component and counterbore generally resembles a tooth-like interface sufficient enough to effectively lock the component within the counterbore and prevent over rotation of the component. More specifically, the interaction between the peaks and valleys provides sufficient resistance to counteract any rotation that would otherwise result from ball strikes. The dual taper design is configured such that the corresponding peaks and valleys of the releasable component and counterbore are configured to engage one another (e.g., lock with one another) during at least the last half rotation of the thread of the releasable component. Accordingly, in some embodiments, the height of the peaks of the dual taper flange of the releasable component is less than one-half of the thread pitch. In other embodiments, such as a single taper design (one peak and one valley), the height of the peak must be less than one thread pitch.

Accordingly, the dual taper design of the present invention prevents over rotation of a releasable component while still maintaining sufficient engagement between the releasable component and the club head, thereby avoiding the drawbacks found in current designs linear flange designs. The dual taper design may further lend itself to providing a means for consistent alignment from club head to club head, such that components and club heads can be mass produced and components can be interchangeable from club head to club head. For example, a particular graphic or design may be provided on the club head and extending across the counterbore. Due to the alignment consistency provided by the dual taper design, a corresponding graphic may be provided on the releasable component, such that upon affixing the component to the counterbore and “locking” the component into engagement with the counterbore via the dual taper design, the graphics may consistently align with one another as intended.

In certain aspects, the invention provides a releasable component for a golf club head. The releasable component includes a component body including an externally threaded distal end configured to engage an internally threaded mounting portion of a golf club head and a proximal end having a flange member for engaging a corresponding flange member of the mounting portion upon threaded engagement with the mounting portion. The flange member of the releasable component has a surface profile configured to prevent over rotation of the component when engaged with the flange member of the mounting portion.

In some embodiments, the surface profile includes at least one raised portion and at least one lowered portion along a length of the flange member. In some embodiments, the surface profile includes at least two raised portions and at least two lowered portions along a length of the flange member. The raised portions and lowered portions alternate relative to one another along the length of the flange member such that one raised portion is adjacent to one lowered portion. A total elevation change between the at least one raised portion and the at least one lowered portion is based, at least in part, on a thread pitch of the externally threaded distal end of the component body. The total elevation is generally based on the thread pitch, so as to allow the releasable component to be rotated into position such that the corresponding raised and lowered portions from the flange members engage one another. In some embodiments, the total elevation change between the at least one raised portion and the at least one lowered portion is approximately equal to the thread pitch. In some embodiments, the total elevation change between the at least one raised portion and the at least one lowered portion is between 25 percent and 75 percent of the thread pitch.

The flange member of the mounting portion has a surface profile configured to interact with the surface profile of the releasable component flange member to prevent over rotation of the component when engaged with the mounting portion. The at least one raised portion and the at least one lowered portion of the surface profile of the releasable component flange member are configured to mate with corresponding lowered and raised portions of the surface profile of the mounting portion flange member, respectively. Engagement between the corresponding surface profiles of the flange members of the releasable component and mounting portion is sufficient to resist over rotation upon at least one of vibration and elastic deformation due to impact forces imparted upon the golf club head.

In some embodiments, the component body is selected from a group consisting of a face insert, a damping insert, a weight member, a crown panel, a sole panel, a heel panel, a toe panel, a skirt panel, and a combination of at least two thereof. In one embodiment, the component body includes a port configured to provide a view from the exterior of the club head into an interior cavity of the club head body.

In other aspects, the invention provides a golf club head having a club head body and a releasable component configured to be releasably coupled to the club head body. The releasable component includes a component body including an externally threaded distal end configured to engage an internally threaded mounting portion of a golf club head and a proximal end having a flange member for engaging a corresponding flange member of the mounting portion upon threaded engagement with the mounting portion. The flange member of the releasable component has a surface profile configured to prevent over rotation of the component when engaged with the flange member of the mounting portion.

In some embodiments, the surface profile includes at least one raised portion and at least one lowered portion along a length of the flange member. In some embodiments, the surface profile includes at least two raised portions and at least two lowered portions along a length of the flange member. The raised portions and lowered portions alternate relative to one another along the length of the flange member such that one raised portion is adjacent to one lowered portion. A total elevation change between one raised portion and a lowered portion is based, at least in part, on a thread pitch of the externally threaded distal end of the component body. The total elevation is generally based on the thread pitch, so as to allow the releasable component to be rotated into position such that the corresponding raised and lowered portions from the flange members engage one another. In some embodiments, a total elevation change between one raised portion and one lowered portion is approximately equal to the thread pitch. In some embodiments, the total elevation change between one raised portion and one lowered portion is between 25 percent and 75 percent of the thread pitch.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a club head of the present invention.

FIG. 2 shows a sole of a club head according to some embodiments.

FIG. 3 shows an exploded view of a golf club head according to some embodiments.

FIG. 4 shows a cutaway view through a club head.

FIG. 5 illustrates the use of O-ring between a crown and club head body.

FIG. 6 shows a leading edge of connection between a crown and club head body.

FIG. 7 shows a mounting track on an inner surface of the club head.

FIG. 8 illustrates a hollow, wood-type golf club head.

FIG. 9 shows a track and a weight mount point.

FIG. 10 shows an internal surface for a mass adjustment system.

FIG. 11 gives a close-up of a weight member.

FIG. 12 shows a floor that includes holes for weight attachment.

FIG. 13 shows weight members for attachment a floor.

FIG. 14 shows a plurality of weight mount points.

FIG. 15 shows a relationship between a repositionable weight and a weight mount port.

FIG. 16 shows a removable weight that includes a screw member.

FIG. 17 shows a threaded insert and a casting of a mount point.

FIG. 18 shows a square cross-sectional shape to prevent rotation.

FIG. 19 shows a removable weight.

FIG. 20 shows removable weight installed in a club head.

FIG. 21 shows an internal weight assembly.

FIG. 22 illustrates the attachment side of weight member.

FIG. 23 shows a slot from the inside of weight mount point.

FIG. 24 shows a club head with a subtractive mass adjustment system.

FIG. 25 gives a cross-section through a weight pad in a subtractive system.

FIG. 26 shows mount points retaining weight members.

FIG. 27 shows a mount point and a weight member.

FIG. 28 shows another embodiment of an internal weight assembly.

FIG. 29 shows a removable weight that includes a spring member.

FIG. 30 illustrates types of adjustments that may be made using systems of the invention.

FIG. 31 depicts a golf club head in which an interior of the club head is accessible.

FIG. 32 shows a club head in an open state.

FIGS. 33A-33C show an iron-type club head with an accessible interior.

FIGS. 34A-34D show an iron-type club head with an openable member.

FIG. 35 shows a bottom view of golf club head including a port for providing a view to an interior of the club head.

FIGS. 36-38 show top perspective views of the club head of FIG. 35 with a portion of the crown removed illustrating the interior of the club head.

FIG. 39 shows a bottom perspective view of the club head of FIG. 35 with the port disassembled from the mounting portion formed on the sole of the club head.

FIG. 40 shows a toe-side perspective view, partly in section, of the club head of FIG. 35.

FIG. 41 shows an enlarged perspective view, partly in section, of engagement between the port and the mounting portion.

FIG. 42 shows a top perspective view of an alternative embodiment of a port consistent with the present disclosure.

FIG. 43 shows a bottom view of the port of FIG. 42.

FIG. 44 shows a perspective view of an alternative embodiment of a port consistent with the present disclosure.

FIG. 45 shows a top view of the port of FIG. 44

FIG. 46A shows a perspective view of a golf club head without stiffening elements formed along an interior surface of the sole and further including a sole port.

FIG. 46B illustrates the topography of a vibration mode of the club head of FIG. 46A.

FIG. 47A shows a perspective view of the golf club head of FIG. 35 including a sole port and stiffening elements formed along an interior surface of the sole.

FIG. 47B illustrates the topography of a vibration mode of the club head of FIG. 47A.

FIG. 48 shows a top perspective view of a club head, similar to the club head of FIG. 35, with a portion of the crown removed illustrating the interior of the club head and having a releasable component coupled to a mounting portion of the sole of the club head.

FIG. 49 shows a perspective view, partly in section, of the club head of FIG. 48 taken along lines 49-49.

FIG. 50 shows an enlarged side view, partly in section, of the releasable component coupled to the mounting portion on the sole of the club head of FIG. 48.

FIG. 51 shows an enlarged side view, partly in section, of the releasable component separated from the mounting portion on the sole of the club head.

FIG. 52 shows a top view of the releasable component illustrating the raised and lowered portions of the surface profile of the flange member of the releasable component.

FIG. 53A shows a side view of the releasable component illustrating a raised portion of the surface profile of the flange member.

FIG. 53B shows an enlarged side view of the releasable component illustrating a raised portion of the surface profile of the flange member.

FIG. 54A shows a side view of the releasable component illustrating a lowered portion of the surface profile of the flange member.

FIG. 54B shows an enlarged side view of the releasable component illustrating a lowered portion of the surface profile of the flange member.

FIG. 55 shows a top view of the releasable component having a 360-degree coordinate plot overlay on the dual taper design of the flange member.

FIG. 56 shows an exaggerated profile view of the dual taper design illustrating the raised and lowered portions of the surface profile of the flange member corresponding to the 360-degree coordinate plot of FIG. 55.

FIG. 57 shows a bottom view of a golf club head including a mounting portion on the sole of the club head configured to receive and retain the releasable component and having a 360-degree coordinate plot overlay on the dual taper design of the flange member of the mounting portion.

FIG. 58 shows an exaggerated profile view of the dual taper design illustrating the raised and lowered portions the surface profile of a flange member of the mounting portion corresponding to the 360-degree coordinate plot of FIG. 57.

FIGS. 59 and 60 show perspective views of the sole of the club head of FIG. 48 illustrating assembly of the releasable component to the mounting portion.

FIG. 61 shows a bottom view of the club head of FIG. 48 illustrating coupling of the releasable component to the mounting portion on the sole prior to fully tightening of the releasable component to the mounting portion.

FIG. 62 shows an exaggerated profile view of the surface profiles of the flange members of the releasable component and mounting portion in relation to one another corresponding to the 360-degree coordinate plot overlay of FIG. 61.

FIG. 63 shows a bottom view of the club head of FIG. 48 illustrating engagement between the flange members of the releasable component and mounting portion upon rotation of the releasable component into a fully tightened position resulting in interlocking of corresponding raised and lowered portions of the flange members with one another.

FIG. 64 shows an exaggerated profile view of the surface profiles of the flange members of the releasable component and mounting portion in relation to one another corresponding to the 360-degree coordinate plot overlay of FIG. 63.

FIG. 65 shows another exaggerated profile view of the surface profiles of the flange members of the releasable component and mounting portion in relation to one another corresponding to the 360-degree coordinate plot overlay of FIG. 63.

FIG. 66 shows an enlarged profile view of the engagement between a raised portion of the releasable component flange member and a lowered portion of the mounting portion flange member resulting in a stopping point to prevent overtightening of the releasable component.

FIG. 67 shows an exaggerated profile view of a single taper flange design of another embodiment of a releasable component consistent with the present disclosure.

FIG. 68 shows an exaggerated profile view of a quad taper flange design of another embodiment of a releasable component consistent with the present disclosure.

FIG. 69 shows an exaggerated profile view of a step flange design of another embodiment of a releasable component consistent with the present disclosure.

DETAILED DESCRIPTION

In some embodiments, the flanges each include a dual taper design, which generally includes at least two raised portions (e.g. peaks) and two lowered portions (e.g., valleys) in an alternating fashion along the length of the flange. The flange surface of the counterbore is similarly arranged, such that the flange surface includes at least two raised portions and at least two lowered portions alternating with one another along the length of the flange surface. The valleys of the counterbore flange surface are configured to receive the peaks of the releasable component flange. Similarly, the valleys of the releasable component flange are configured to receive the peaks of the counterbore flange. Accordingly, interaction between the dual taper flanges of the releasable component and counterbore generally resembles a tooth-like interface sufficient enough to effectively lock the component within the counterbore and prevent over rotation of the component. More specifically, the interaction between the peaks and valleys provides sufficient resistance to counteract any rotation that would otherwise result from ball strikes. The dual taper design is configured such that the corresponding peaks and valleys of the releasable component and counterbore are configured to engage one another (e.g., lock with one another) during at least the last half rotation of the thread of the releasable component. Accordingly, in some embodiments, the height of the peaks of the dual taper flange of the releasable component is less at least one-half of the thread pitch. In other embodiments, such as a single taper design (one peak and one valley), the height of the peak must be at least less than one thread pitch.

Embodiments of the invention provide a golf club head that includes a club head body comprising a sole, a crown, a face, and a hosel, and in which an interior of the club head is accessible for viewing or adjustment. The club head is preferably a hollow, wood-type club head that is accessible by means of an opening mechanism.

FIG. 1 shows a club head 101 of the present invention. Club head 101 includes a club head body 105 with a sole, crown, face 119, and hosel 113 and has an accessible interior via openable second body member 109. In the depicted embodiment, second body member 109 has an area greater than about 3 cm². This means that the opening mechanism, when open, provides an aperture giving access into an interior volume of the club head body that is enclosed when the opening mechanism is closed, wherein the aperture has an open area of at least 3 cm².

In certain embodiments, openable second body member 109 is provided as a removable or movable component. That is, the club head body comprises a first body member 105 comprising a portion of the sole, the hosel, and the face, the first body member having an attachment perimeter defining an opening and a second body member 109 coupled to the attachment perimeter to enclose the opening. Any suitable portion of club head 101 may be removable or movable For example, removable/movable component 109 may be a panel of the sole, the entire sole, an aft body, a crown panel, or other. As shown in FIG. 1, removable/movable panel 109 is a crown portion of club head 101. Club head 101 includes a mechanism to fasten removable panel 109 in place.

In certain embodiments, club head 101 also includes a mass adjustment mechanism inside of the club head body configured for adjusting a mass distribution of the club head body. Club head 101 may be any type of club head such as any wood-type or hybrid-type club head, i.e., a hollow, wood-type golf club head and the club head body defines an enclosed interior volume. Preferably, the mass adjustment mechanism is disposed within the enclosed interior volume. Generally, club head 101 will include a club head body 105 defining an overall shape of the head. Club head 101 will generally include a ball-striking face 119 and a hosel 113.

FIG. 2 shows a sole 123 of club head 101 according to some embodiments. Visible on sole 123 is fastening mechanism 131 having a mechanical fastener fastened therein, such as, for example, a screw 127. Screw 127 (or any other suitable fastener such as a barbed post, a cotter pin, or other binder) is accessible from an exterior of club head 101. When screw 127 is in place, removable component 109 is held in place and club head 101 can be used in playing golf. A golfer can use a tool, such as a specialty tool with a custom tip, to unfasten screw 127 via a tool interface surface, such as a shaped recessed tool port. A golfer can unscrew screw 127 and release it, thereby releasing removable component 109.

FIG. 3 shows an exploded view of a golf club head 101 according to some embodiments with an openable component 109. As depicted in FIG. 3, openable component 109 provides an opening mechanism that includes a portion of the club head that is configured to be removed from, and re-attached to, the club head body. In some embodiments, the removable portion attaches to the club head body via at least one mechanical fastener such as, for example, a screw 127. It should be noted that the mechanical fastener for securing the removable component 109 in place may include a variety of different types of fasteners and is not limited to a screw. For example, in other embodiments, the mechanical fastener may include, but is not limited to, a bolt, a flared tab, a hook-and-loop fastener, a rivet, a semi-permanent adhesive, an interference fit fastener, a cam lock fastener, a spring-loaded fastener, and other suitable fasteners.

Additionally, removable component 109 may sit on gasket 115 which may be glued to the club head body 105 (e.g., titanium). Assembly screw 127 is seated within club head body 105 through the use of a shoulder member 117 (e.g., Ti, Al, PTFE, carbon fiber, etc.). Screw 127 may be held in the place through a rubber washer or similar mechanism. O-ring 121 extends around a perimeter of removable crown 109. As illustrated by FIG. 3, aspects of the invention provide a club head that gives access to an interior of the club head. The club head may include a panel that opens or is removable, or the club head may be designed and configured for disassembly and reassembly to provide access to the interior. Access to the interior of the head facilitates easy viewing of interior of club head, weight adjustment, sound adjustment, personalization, or other customization or adjustment schema. Club head 101 includes a mass adjustment mechanism that here includes a weight mount point 401 on an inside surface of the club head.

In one embodiment, a club head includes a rib member attached with various mount points such as weld beads and the removal of certain mount points or portions of the rib member can be done to alter the sound of the club head. For example, a metal rib may extend across at least part of an inside surface of a sole of the club head. The rib may be welded at a plurality of points, aka weld beads (e.g., there may be 3, or 5, or 7, or 50, or any number, of weld points). A golfer (or a consultant in a pro shop) may snap off some of the weld beads to tune a sound of the rib according to the golfer. A golfer may perform best if the sound is tailored to their particular, personal hearing range or sensitivities. In certain embodiments, the club head includes a sound tuning member such as a rib that can be repositioned internally for sound tuning. To give one example, a sound tuning member can attach via the system discussed with respect to FIGS. 12 & 13 below. Moreover, an inside surface of the club head can include markings to guide the location of the sound tuning member to aid a golfer in obtaining a desired sound quality. It should be noted that FIGS. 12 and 13 are intended to illustrate weights that are removable and replaceable so as to adjust inertial properties, which ultimately result in sound tuning, but the main impetus to do so is to adjust the CG.

In some embodiments, access to the interior of the club head opens up the interior of the club head as a medium for communication through the inclusion of information such as printing, indicia, markings or colorings, etc. A golfer may personalize their club within the interior. For example, personalization could include someone adding a motivational slogan or their initials to identify their club. An inside surface of the club head can be personalized by any suitable method such as painting, engraving, decals, a slot for holding a printed card, etc.

In some embodiments, access to the interior of the club head further allows insertion and/or removal of an electronic device within the interior of the club head. The electronic device may be configured to capture a variety of information related to the club and club performance, such as, for example, club type and club settings, impact of ball with the face of the club, angle of impact, rotation of club in downward and upward swing, etc. In certain embodiments, the electronic device may include a battery, solenoid, sensors (motion sensor, accelerometers, gyroscopes, magnetometers, switches, or other electric or mechanical device, or a combination thereof). Accordingly, the device may be configured to detect or measure motion of the club in any one of, or any combination of, numerous modes including acceleration, translation motions, vibration, shock, tilt, and rotation. The device may also include an RFID tag or other device. An RFID tag can be used to uniquely identify the club (or the player, golf course, club set, manufacturer, etc.) to an electronic device and thus to support information gathering for a game improvement program. Exemplary systems and devices for collecting and analyzing data are discussed in GOLF CLUB WITH ELECTRONIC DEVICE, U.S. patent application Ser. No. 14/102,866 to Tim Beno, et al., filed Dec. 11, 2013, and GOLF CLUB GRIP WITH DEVICE HOUSING, U.S. patent application Ser. No. 13/946,543 to Tim Beno, et al., filed Jul. 19, 2013, the contents of each of which are hereby incorporated by reference in their entirety.

The electronic device can be configured to communicate with other electronic devices. For example, the electronic device can include wireless communication means such as a 3G or 4G cell antenna, Bluetooth, RFID tag, or a Wi-Fi card. A chip on device can communicate, directly or via a network, with another electronic device that offers some functionality to a golfer. For example, device can communicate with a smartphone, a tablet computer, a laptop, or any other computing device. Data collected by device can be transmitted to another electronic device for further storage or processing.

In some embodiments, the invention provides software for processing data captured by device. Software can be an app that a golfer downloads onto a device, an application that a golfer installs onto a computing device, one or more programs that run on a web server accessible, for example, via a web page, or any combination thereof. By installing the golf-data analyzing software or running it in the memory of a computer device, including a memory coupled to processor, the processor can execute one or more programs to analyze data related to the playing of golf. Analysis includes displaying, comparing, and calculating (e.g., taking an average or interpolating a trend).

A game improvement program can be administered using electronic devices as well as computer systems and computer program-based analytical tools. Thus, using devices and methods of the invention, a golfer can gather information during their game and use that information to analyze their performance or to enhance their enjoyment of the game by, for example, competing electronically with their friends, comparing their performance to a pro's, or documenting their performance over time. Exemplary systems and methods for improving performance to enhance enjoyment of golf by data collection are discussed in Systems and Methods for Communications Sports-Related Information, U.S. Pub. 2012/0316843, Method and System for Athletic Motion Analysis and Instruction, U.S. Pub. 2007/0270214, and Method and System for Athletic Motion Analysis and Instruction, U.S. Pub. 2006/0166737, the contents of each of which are hereby incorporated by reference in their entirety.

FIG. 4 shows a cutaway view through club head 101. As shown in FIG. 4, the mass adjustment mechanism includes a plurality of weight mount points 401. In the illustrated embodiment, at least one weight mount point 401 includes a threaded socket 407 configured to receive a weight member, as described in greater detail herein.

It can be seen that center post 111 extending down from removable component 109 is fitted with a threaded insert 119. This may be, for example, an aluminum insert co-molded into crown 109. As shown, screw 127 extends through a crown fastener mount point 130 and through the sole 123, extending into the interior volume of the club head. Crown fastener mount point 130 may generally define a recessed portion on the sole 123 and may include a bore 133 shaped and/or sized to receive a portion of the screw 127 there through and into the interior volume of the club head. Screw 127 extends from shoulder 117 to threaded insert 119 to fasten removable component 109 into place. Accordingly, in the illustrated embodiment, the screw 127 extends into and through an interior volume of the club head, essentially from the sole 123 to the removable component 109 forming a portion of the crown. As previously described, screw 127 is accessible from an exterior of club head, such that a golfer has access to the screw 127 and can unfasten screw 127 and release it, thereby releasing removable component 109 for access to the interior of the club head.

FIG. 5 illustrate the use of O-ring 121 to create a seal between removable crown 109 and club head body 105 when the crown if fastened into place. Gasket 115 helps seat crown 109 in the correct position and prevents vibration or rattle between the parts. O-ring 121 creates a moisture barrier and also can be replaced so that club head 101 provides enduring utility.

FIG. 6 shows a leading edge of connection between crown 109 and club head body 105. Crown 109 seats on gasket 115 and O-ring 121 provides a seal.

FIG. 7 presents an embodiment in which the mass adjustment mechanism comprises a mounting track 701 disposed on an inner surface of the club head body and a weight member 707 mounted on the mounting track. Preferably, weight member 707 is repositionable to any arbitrary position along mounting track 701. In the illustrated embodiment, mounting track 701 is disposed on the inner surface of the sole, extending substantially in a heel-toe direction. In certain embodiments, mounting track 701 defines a substantially straight line from the heel to the toe that is substantially parallel to the face. In other embodiments, the inner track system could be continuous or discontinuous on the inner perimeter edge of the club head. In other embodiments, the inner track system could extend from the face towards the aft section.

The illustrated internal track system offers benefits of making the internal weights more durable. The track has additional benefit of improving club head sound. For many golfers, auditory feedback is an important mechanism for understanding the hits that the golfer is presently making and muted or dull sounds can slow a golfer's progress in improving their skills. It may be found that weight track 701 improves the sound quality of club head 101. A significant benefit of track 701 is to provide many, even infinite, weight positions instead of a limited number of discrete positions. The advantage in the track weight design is that the design obtains the center position, as well as all the other positions in between. Club head 101 is well weighted with this design.

FIG. 8 illustrates an exemplary embodiment in which club head 101 is a hollow, wood-type golf club head and the club head body defines an enclosed interior volume, and further wherein the mass adjustment mechanism includes a mounting track 701 disposed on an inner surface of the club head body and at least one weight member 707 mounted on the mounting track 701. As shown in FIG. 8, weight member 707 can be moved along the track by removing the second body member from the club head body to access the at least one weight member.

As shown in FIG. 8, upon gaining access to the interior of the club head, a golfer may have access to a securing mechanism 110 (shown as a retention bolt) configured to secure a golf club shaft to the club head by way of the hosel 113. A golfer can manipulate the securing mechanism 110 (i.e., loosen the bolt) so as to remove the shaft in exchange for another. In some embodiments, the hosel 113 may be adjustable, such that a golfer can loosen the bolt and adjust the hosel (e.g., rotate the hosel about an axis of the shaft) so as to adjust a loft or lie angle of the club head. Embodiments of an adjustable hosel are disclosed in application Ser. No. 13/363,886, filed Feb. 1, 2012, and titled SETTING INDICATOR FOR GOLF CLUB, the contents of which are hereby incorporated by reference in their entirety. Since the securing mechanism 110 is internal and provided within the interior volume of the club head, the securing mechanism 110 is not subject to ground impact or environmental hazards during play.

FIG. 9 illustrates an embodiment in which a club head 101 includes track 701 as well as a crown fastener mount point 130.

Other mass adjustment systems are provided by the invention for use in a golf club head.

FIG. 10 shows an internal surface for a mass adjustment system for a hollow golf club (e.g. driver). The illustrated mass adjustment mechanism includes one or more repositionable weight member 4213 having a surface configured to mount to an internal surface 4209 of the club head via a peg-and-hole press-fit system. A surface of weight member 4213 includes a plurality of holes configured to receive a corresponding plurality of pegs on the internal surface 4209 of the club head. Attachment pegs 4209 are fixed to the interior surface of the sole (or other interior or exterior surface) of the golf club head. Pegs 4209 can be provided by a metal, polymer, or other suitable material. Pegs 4209 may be formed as part of the sole material or attached after the sole shape is formed. The depicted mass adjustment system may include one or a plurality of weight members 4213 for attaching to pegs 4209.

FIG. 11 gives a close-up of a weight member 4213. Weight member 4213 can include a pattern of holes on a bottom surface to correspond to a pattern of pegs 4209. In an alternative embodiment, weight member 4213 includes a material that is deformable enough that the weight member is initially whole and solid, but is pushed down over pegs 4209, causing the surface to break and receive pegs 4209 (e.g., a material like a rubbery gelatin) and may be made from silicone, rubber, a polymer, or a similar material. Weights 4213 can be made from a flexible polymer that forms to the shape of the sole surface and snaps onto the attachment pegs. Weights 4213 withstand the impact force when hitting the golf club, but can be removed by prying them off of the pegs. Weights 4213 may be various shapes, sizes, thicknesses and densities. Weights 4213 can be placed anywhere on the peg pattern to achieve desired performance attributes.

FIG. 12 depicts a reversed embodiment in which a club head includes a false floor 4501 that includes holes for weight attachment. False floor 4501 is attached on the interior side of the sole of the golf club head. Weight member 4515 has a surface that bears a plurality of pegs configured for insertion into a corresponding plurality of holes on the internal surface of the club head.

FIG. 13 shows weight members 4513 for attachment to the holes in false floor 4501.

In some embodiments, a club head 101 of the invention includes a mass adjustment mechanism that uses one or a plurality of weight mount points.

FIG. 14 illustrates an adjustable mass system that includes a plurality of weight mount points 401. Each weight mount point 401 will typically include a mechanism 407 to which a removable weight may be affixed. Also shown in FIG. 14 is a removable or repositionable weight 413 affixed to a weight mount point 401 in a toe-side area of the inside of the sole of club head 101. Preferably, club head 101 is a hollow, wood-type golf club head (e.g., driver, fairway wood, or hybrid) and the club head body defines an enclosed interior volume, the mass adjustment mechanism includes one or a plurality of weight mount points.

Weight mount points 401 may be distributed in any suitable locations within club head 101. In general, it may be preferable to include points 401 on an interior of the sole 123 of club head 101 as golfers may find benefit in keeping a club head center of gravity low. Club head 101 may include any number of mount points 401, such as, for example, 1, 2, 3, 4, 5, 6, 10s, etc. In the depicted embodiment, club head 101 includes four mount points 401—one at each of face side, heel side, toe side, and aft side of the interior of sole 123. In some embodiments, club head 101 is made to have a certain mass such that when a certain number of removable weights 413 (e.g., one or two) are included, the overall mass of club head 101 is a desirable value.

FIG. 15 illustrates a relationship between removable or repositionable weight 413 and weight mount port 401. Removable or repositionable weight 413 is configured for threaded attachment to one of the plurality of weight mount points 401. Weight mount point 401 includes a mounting mechanism—here, a threaded socket 407. Threaded socket 407 may be fixed into, or created within, weight mount point 401 by any suitable mechanism, such as welding, glue, press-fit, or others. In some embodiments, weight ports are cast as part of the surrounding component and threads are then tapped in. In certain embodiments, the area of the club head defines a casting (e.g., with Ti) and threads are then machined in.

Removable weight 413 includes a corresponding threaded post (and may also include a gasket, washer, or other mechanisms, to mitigate vibration and aid in good fit). Removable weight 413 can thus be fixed into, or removed from, an interior of golf club head 101 via a threaded interface. Removable weight 413 preferably includes a tool interface on an exterior surface. FIGS. 15-28 illustrate constructions of removable weights 413 according to embodiments of the invention.

FIG. 15 illustrates a two-piece construction for removable weight 413. Removable weight 413 sits in mount point 401, which may be, for example, cast in titanium (e.g., where a portion of or all of a sole 123 of club head 101 is titanium). Removable weight 413 may be made of a dense material such as tungsten alloy. Disposed between the weight and the mount point is a polymer gasket 2005. In some embodiments, polymer gasket 2005 is adhered to the bottom surface of the tungsten alloy removable weight 413. Inside of the casting for the mount point is a threaded insert 407 (e.g., adhered to the Ti casting) or threads (e.g., tapped in) to receive threaded post of removable weight 413. Polymer gasket 2005 may preferably include both horizontal walls as well as vertical walls surrounding the Ti casting of mount point 401 to aid in dissipating shear stresses associated with a ball strike.

FIG. 16 shows an alternative embodiment in which a removable weight 2113 includes a screw member 2127 extending through the weight body. A washer 2133 may be disposed between the head of the screw and the weight body. Optionally, a retaining ring may be included. Screw member 2127 mates with threaded insert 407.

FIG. 17 depicts a relationship between threaded insert 407 and the casting of mount point 401. By including a flat edge, a spline, a corner, or an irregularity, threaded insert can be prevented from rotating within mount point 401. Threaded insert may have any suitable shape such as rectangle, star-shaped, hexagon, etc.

FIG. 18 illustrates an embodiment in which threaded insert 407 has a square cross-sectional shape to prevent rotation within mount point 401.

FIG. 19 shows an embodiment for a removable weight 2401. Cover 2417 defines an overall shape of removable weight 2401. Cover 2417 houses insert 2415 that provides mass. Insert 2415 can be any material of a desired density and may be, for example, tungsten-loaded rubber.

In some embodiments, insert 2415 further houses a ring member 2409 for additional weighting. Ring member 2409 may be varied to give weight 2401 a desired mass. For example, ring member 2409 may be a steel ring selected from a set of varying thickness, or ring member 2409 may be made from any other suitable material. Cover 2417 may sport medallion 2405. By including a separate medallion 2405, different information may be added to weight 2401 after its intended mass is set (e.g., by inserting one or a plurality of ring member 2409). Thus, a plurality of cover 2417 can be manufactured uniformly and used to create a variety of different weights 2401. Different weights 2401 can include different masses through the variation of ring member 2409 and the different masses can be communicated to the user by affixing a different medallion 2405 to the cover 2417.

In certain embodiments, different weight members have different masses by having differing densities in their constituent materials. For example, a weight member body or screw may be made with metals or other materials of different densities (e.g., some tungsten screws, some aluminum screws, etc.)

Removable weight 2401 includes a screw extending therethrough for coupling to threaded insert 407. In some embodiments, removable weight 2401 will include a retaining washer 2423 (e.g., rubber) to hold the screw inside of the weight.

FIG. 20 shows removable weight 2401 installed in club head 101. Weight 2401 is mounted to point 401 on an inside surface of the sole 123 of club head 101 via threaded insert 407 fixed therein (e.g., by glue). In the depicted embodiment, it will be noted that the cover 2417 defines an inner cylinder member that sits on the extended cylindrical wall of mount point 401. It may be found preferable to have weight 2401 bottom out, when being screwed into place, by having cover 2417 push against the protruding portion of mount point 401, as depicted. Since insert 2415 is preferably a pliable material such as rubber, the lowermost surface of insert 2415 deforms to conform to the curved inner surface of sole 123 thereby stabilizing removable weight 2401 inside of club head 101.

Since club head 101 can be opened and includes removable or repositionable weights, mass properties of the club head can be adjusted. In some embodiments, club head 101 can be opened by a golfer and re-closed (e.g., as many times as he or she would like). In certain embodiments, club head 101 is open initially, and is fitted to a golfer one time by adjusting the positions of the weights, and then closed and can optionally be sealed shut (e.g., by adhesive) once the club head is fitted to the golfer. Additionally, the club head may be provided with information to guide the positioning of weights. Information may be provided in the form of a color scheme, or labels on the weight mount points 401 or with an informational pamphlet, web page, computer program, or smart phone app that is made available to guide a golfer in locating weights.

A weight adjustment mechanism inside of a golf club head according to the present invention may include any suitable mechanism such as, for example, threaded, non-threaded, snap-together, adhesive based, or other assembly mechanism.

FIG. 21 shows an internal weight assembly in which a weight member 2007 is configured to be inserted through a weight mount point 2001 and twisted to lockdown the weight (e.g., by hand or using a wrench). Preferably, weight mount point 2001 comprises a slot and club head 101 includes a detachable weight 2007 member having a tab configured for insertion into the slot, wherein rotating tab inside of the slot fastens the weight member to the mount point 2001.

FIG. 22 illustrates the attachment side of weight member 2007. A central post has one or more protruding tabs that can be inserted through a slot in mount point 2001.

FIG. 23 shows slot 2001 from the inside of weight mount point 2001. The dotted line shows a receiving notch inside of the mount point and oblique to the slot. A user can push weight 2007 in and twist it to fix it into place.

A mass adjustment system can be additive or subtractive. Additive mass systems have been illustrated and discussed above. An additive system is based on a minimum head structure that provides acceptable durability, sound, and ball launch conditions. The additive system uses mass that may be added. Additive mass may be provided by heavy tape, glued-in weights, screwed-in weights, “snap-in” weights, or any combination of them all to establish the optimum head weight, CG position and moment of inertia. In some embodiments, the head is originally formed through casting, stamping or composite build-up with no discretionary weight onboard—i.e. it is a light weight head. The head has basic functionality with good sound, acceptable durability, and acceptable golf ball launch conditions. Weight pad areas may be designated inside the head, for example, with markings for the placement of discretionary mass. Weights are located in specific combinations on the pad areas to obtain the desired head weight, center of gravity location, and moment of inertia. Weights can be heavy tape (commonly known as “lead tape”), snap-on, heavy metal infused thermoplastic, heavy metal infused rubber, heavy metal infused glue (i.e. “rat glue”), glued-on mass, screws, or others.

A subtractive system generally involves a club head that is manufactured to have a mass greater than a desired mass, such that the club can be customized by selectively removing mass. For example, a subtractive system may include specifically located weight pads that are molded (e.g., cast) into the head that can be machined away to establish the optimum head weight, CG position, or moment of inertia.

FIG. 24 shows a club head 4001 with a subtractive system. Club head 4001 includes a plurality of mass pads 4009. Pad can be taken to mean a defined or raised area (e.g., in the sense that a concrete “pad” is poured when building a shed). Weight pads 4009 are preferably areas of the overall body shell of club head 4001 that are thicker than the surrounding areas. Weight pads 4009 are incorporated into the head (cast, stamped, welded) and the baseline head has excessive discretionary mass—i.e. it is heavy. The head has basic functionality, good sound, acceptable durability and acceptable golf ball launch conditions.

FIG. 25 gives a cross-section through a weight pad 4009 as manufactured initially in a club head 4001 with a subtractive system. The weight pads may be machined away in a specific pattern to obtain desired head weight, center of gravity location and moment of inertia. For example, a consultant at a pro-shop can use a rotary tool, such as the rotary tool sold under the trademark DREMEL with a grinding attachment, and can remove weight pads 4009 to bias the club head according to a golfer's swing style.

In other embodiments of the invention, the mass adjustment mechanism inside of club head 101 operates via one or more mount points that define pockets configured to receive a weight member.

FIG. 26 shows mount points 5501 retaining weight members 5513. Here, weight members 5513 are non-round and thus unable to rotate in place once retained in cage-like, or pocket-like, mounting points 5501.

FIG. 27 shows a mount point 5501 and a weight member 5513 as shown inside of a club head in FIG. 26. It can be seen that weight members 5513 may include a button that can be pressed to release them from mount points 5501 and that weight members may be inserted by sliding them into mount points 5501. It may be found preferable to use non-round weight members so that they do not rotate during use of the club head. The cage shape of mount points 5501 may be preferred for fastening the weight members therein.

FIG. 28 shows a mount point 301 for receiving a weight member 311 as shown inside of a club head. In this embodiment, the mount point 301 includes a raised wall 303 defining a generally annular shape and forming a cavity 305 within shaped and/or sized to receive at least a portion of the weight member 311 within. The weight member 311 is secured to and retained within the mount point 301 by way of a track 309 formed within an inner surface of the wall 303 and extending along a perimeter thereof. For example, the weight member 311 may include one or more flanges 313 to be received within one or more associated slots 307 formed within the wall 303. The slots 307 are communicatively coupled to the track 309, such that, upon insertion of the flanges 313 into the respective slots 307, a golfer need only rotate the weight member 311 (e.g., a quarter turn) so as to slide the flanges 313 from the slots 307 into the track 309 until the flanges 313 are no longer in alignment with the slots 307. The track 309 is shaped and/or sized to retain the flanges 313 within, thereby securing the weight member 311 to the mount point 301. The track 309 may further include pockets or recessed portions 314 shaped and/or sized to receive associated flanges 313 so as to establish a secure coupling of the weight member 311 to the mount point 301.

For example, FIG. 29 shows a removable weight member 311 that includes a spring member 315 and a more detailed view of the mount point 301. The spring member 315 is configured to apply a biasing force upon insertion of the weight member 311 into the mount point 301, thereby further enhancing the coupling of the weight member 311 to the mount point 301. For example, upon alignment and insertion of the flanges 313 of the weight member 311 into the respective slots 307, the spring member 315 applies a biasing force against the weight member 311 and the mount point 301 that is partially overcome upon a golfer pushing the weight member 311 towards the mount point 301. Upon rotation of the weight member 311 so as to slide the flanges 313 into engagement with the track 309 and further into alignment with the recessed portions 314, the spring member 315 continues to apply a biasing force resulting in securement of the flanges 313 within the recessed portions 314. In the event that a golfer wishes to remove the weight member 311, they need only disengage the coupling of the flanges 313 from the associated recessed portions 314 of the track 309 (by pushing the weight member 311 towards the mount point 301 to partially overcome the biasing force of the spring member 315) and then rotate the weight member 311 until the flanges 311 are in alignment with associated slots 307, at which point, the weight member 311 may pop out due to the biasing force from the spring member 315.

FIG. 30 illustrates types of adjustments that may be made using systems of the invention. FIG. 28 additionally illustrates material that may be provided to a golfer to aid in using a system of the invention (e.g., printed or digital). The graph depicts flight trajectories that may be favored by different adjustments to mass distributions. A mass adjustment system may be labeled to correspond to positions on the depicted graph, thus informing a golfer of how to adjust the mass via the mass adjustment system to obtain a desired correction in ball flight trajectory.

FIG. 31 depicts a golf club head 5301 that includes a club head body 5305 comprising a sole, a crown, a face, and a hosel, and in which an interior of the club head is accessible for adjustment. Club head 5301 is a hollow, wood-type club head that is accessible by means of an opening mechanism. As shown in FIG. 31, the opening mechanism, when open, provides an aperture giving access into an interior volume of the club head body that is enclosed with the opening mechanism is closed, wherein the aperture has an open area of at least 3 cm².

FIG. 32 shows club head 5301 in an open state, showing that the opening mechanism has an openable portion 5309 that is configured to be opened without being removed from club head body 5305. Openable portion 5309 is attached to the club head body via a hinge. Club head 5301 may include an adjustment mechanism within club head body 5305 for adjusting a property of the club head.

FIGS. 33A-33C show an iron-type club head 501 with an accessible interior. As shown, the club head 501 includes a removable component 503 (e.g., a slidable cover) that can provide functionality in a number of ways. For example, the slidable cover 503 may be used to enclose an interior portion of the club head body 505. The club head body 505 generally includes a heel 507, toe 509, and sole 511. The club head body 505 further includes a track 513 formed on a portion thereof. As shown, the track 513 is generally formed on a back portion of the body 505 adjacent to the sole 511 and extending in a direction from the heel 507 to the toe 509, substantially parallel to the sole 511. In other embodiments, the track 513 may be arranged in other positions and directions (e.g., vertically). The body 505 further includes one or more mount points 515 for coupling weight members 517 thereto. For example, as shown, the mount points 515 are in the form of recesses shaped and/or sized to receive associated weight members 517 therein. It should be noted, however, that the mount points 515 and weight members 517 may be in the form of any one of the embodiments previously described herein.

As shown, the track 513 is configured to receive a corresponding portion of the cover 503 so as to allow the cover 503 to be slidably mounted thereon. For example, the cover 503 generally includes a slot or channel 519 shaped and/or sized to receive the raised track 513, as indicated by arrow 521. It should be noted that in other embodiments, the track 513 may be in the form of a channel and the cover 503 may include a protrusion 519 to be received within the track 513. The cover 503 is thus slidably mounted to the club head 501 by way of the track 513 and channel 519 interface. The cover 503 is configured to slide along the track either towards the heel 507 or towards the toe 509, as indicated by arrow 523, thereby allowing a golfer to completely enclose and secure weight members 517 within the mount points 515, and, when desired, remove the cover 503 to gain access to the weight member 517. The particular placement of the weight members 517 according any arrangement may have a particular effect on performance characteristics of the golf club head 501. For example, a golfer can place the weight members 517 in a desired arrangement that alters center of gravity, moment of inertia, and/or swing weight of the club head 501.

The cover 503 further includes one or more mounting portions 525 (e.g., bores) through which fasteners can be inserted and secured to corresponding mounting portions 527 formed on the club head body 503. For example, as shown in FIGS. 33B and 33C, when the cover 503 is in a closed position (e.g., cover 503 enclosing weight members 517 and mount points 515), a fastener (e.g., screw, bolt, or any other suitable fastener such as a barbed post, a cotter pin, or other binder) may further secure the cover 503 to the club head 501 in a closed position. Accordingly, when the fastener is in place, the cover 503 is held in place and the club head 501 can be used in playing golf. A golfer can use a tool, such as a specialty tool with a custom tip, to unfasten the fastener, and the golfer can release the cover 503 and slide to an open position to gain access to the mount points 515 and/or weight members 517 (e.g., add, remove, or exchange weights, alter configuration and placement of weights, etc.).

FIGS. 34A-34D show a club head 190 with an openable door 201 (e.g., a hinged cap) that can provide functionality in a number of ways. In some embodiments, FIGS. 34A-34D show a club head 190 with an openable door 201 that provides a mechanism for adjusting a club head center of gravity in a vertical direction. Member 201 is mounted on club head 190 via hinge 197. Member 201 optionally includes fastening mechanism 193 to maintain club head 190 in a closed configuration (as shown in FIGS. 34A and 34B). FIGS. 34C and 34D show club head 190 in an open configuration. Body member 191 can optionally include a component 217 of fastening mechanism 193. In some embodiments, fastening mechanism 193 includes a set screw (e.g., on openable door 201) and a threaded receiving hole (e.g., on body member 191). In some embodiments, fastening mechanism 193 includes a magnet such as, for example, a high powered magnet (e.g., a rare-earth element magnet).

Club head 390 includes a center of gravity that is adjustable in a vertical direction. In some embodiments, high port 205 and low port 209 are provided as recesses in door 201 (e.g., on an inside surface so that they are not visible when club head 190 is in a closed configuration). One or more weight members may be provided that mount in any of the ports. A weight member may be retained in a port by any suitable method. Suitable methods for retaining a weight member in a port include: dimensioning the weight and club head so that a back of the body member 191 holds the weight in place when club head 190 is in a closed configuration; adhesives; magnets (e.g., high powered magnets such as rare earth elements); a press-fit construction; a snap fit construction; one or more of a screw or similar fastener; spot-welding; or other similar methods.

By repositioning weight members among the ports depicted in FIG. 34D, a golfer may adjust a center of gravity in a vertical direction. In some embodiments, a door 201 further includes ports in a center, near a heel end, near a toe end, or anywhere else within.

FIG. 35 is a bottom view of a golf club head 6001 including a port 6021 for providing a view, and in some embodiments, access to an interior of the club head. FIG. 36 is a perspective view, partly in section, of the golf club head of FIG. 35. As shown, the golf club head 6001 may include similar elements as club head previously described herein and all of the advantages associated therewith. For example, the club head 6001 includes a body 6003 having a ball-striking face 6005, a rear portion 6007, a heel 6009, a toe 6011, a sole 6013, a crown 6015, and a hosel 6017. A portion of the crown 6015 is shown removed in FIG. 36 to illustrate interior 6027 of club head. The club head 6001 further includes a mounting portion 6019 formed on the sole 6013 and a port 6021 coupled to the mounting portion 6019.

The port 6021 includes a body portion 6023 and a viewing portion (hereinafter referred to as window) 6025. The window 6025 includes a transparent or translucent material capable of allowing a user to view the interior cavity 6027 of the club head 6001 when the port 6021 is coupled to the sole 6013. Accordingly, when the port 6021 is coupled to the mounting portion 6019, a user can view the interior cavity 6027 by way of the window 6025. The window 6025 and or body 6023 of the port 6021 may be composed of a durable and/or scratch-resistant material, so as to withstand impact forces accompanied with use of the club head 6001, particularly if placed on the sole 6013 of the club head 6001.

The window 6025 may further include one or more portions configured to provide an optical effect. For example, in one embodiment, at least a portion of the window may provide a magnified view into the interior cavity 6027 of the club head 6001. Accordingly, a portion of the window 6025 may include a convex lens portion. Providing a magnified view is particularly beneficial as the interior cavity 6027 may provide very little clearance for the inclusion of components, markings, indicia, decals, etc. Accordingly, in some embodiments, the components, markings, indicia, decals, etc., may be relatively small and difficult for a golfer to clearly see. Thus, a magnifying portion of the window 6025 will provide a golfer with a magnified view into the interior cavity 6027, thereby providing the golfer an opportunity to fully appreciate the components and/or informative markings, indicia, decals, etc., therein, without having to gain access to the club interior. The lens portion of the window 6025 may provide a range of optical magnification (referred to as power). In one embodiment, the window 6025 may have between 1× and 100× power. In another embodiment, the window 6025 may have between 2× and 10× power.

Additionally, or alternatively, the window 6025 may provide other optical effects. For example, one or more portions of the window 6025 may have a shape/contour and/or be composed from a material having an optical spectral effect, such as a guiding effect so as to direct the light towards a desired direction. For example, in one embodiment, one or more portions of the window 6025 may be configured to carry light from the exterior of the club head into the interior of the club head. In another embodiment, one or more portions of the window 6025 may be configured to carry light from within the interior of the club head towards the exterior of the club head (e.g., collect light from within the club head and out through the window 6025). Accordingly, in some embodiments, the window 6025 material may additionally, or alternatively, having a scattering effect on light.

For example, in one embodiment, a source of illumination, such as a light emitting diode (LED) may be included within the interior cavity 6027 of the club head. The window 6025 may be configured to allow light emitted from the LED to pass therethrough and out to the exterior of the club head 6001. In some embodiments, one or more portions of an interior surface of the club head may include luminescent paint. Accordingly, in addition to providing a more visible interior cavity, the LED and/or luminescent paint may provide interesting lighting effects, which may be desirable.

It should be noted that, although depicted as being positioned on the sole 6013, the port 6021 may be positioned on any portion of the club head 6001 (e.g., crown, toe, heel, skirt, ball-striking face, etc.). Designing a removable port in a golf clubs head presents a unique challenge: crowns are generally thin and often fail to provide adequate support for removable structures; faces present a challenge for removable features due to stringent USGA restrictions on face geometry and features; and skirts present too small an area for internal club access to be useful. Accordingly, the sole of the club head is generally regarded as the most feasible location for a removable port, as the sole is often thicker than other areas of the club head, where extra weight is often desired.

The port 6021 may be included on any one of the embodiments of club heads consistent with the present disclosure. As such, the port 6021 may be particularly advantageous when included on a club head with an accessible interior. For example, in club head having an internal weight system, as described herein, a golfer may wish to know the current setting so as to best determine how to approach any given shot. Rather than having to gain physical access to the interior of the club head (e.g., manipulate opening mechanism to gain access) in order to see the current weight setting/placement, the port 6021 provides the golfer with a view to the interior cavity 6027 of the club head and any components (e.g., weights, weight systems, etc.) markings, indicia, etc., within, thus saving the golfer time and effort. In some embodiments, the port 6021 may be permanently fixed to the mounting portion 6019 of the club head 6001. In other embodiments, the port 6021 may be removable, thereby providing access to the interior of the club head, in addition to provide a view.

The club head 6001 further includes one or more main stiffening elements (hereinafter referred to as main ribs) 6029a, 6029b extending along an interior surface of the sole 6013 between the mounting portion 6019 and the face 6005 of the club head 6001. As described in greater detail herein, the main ribs 6029a, 6029b, in conjunction with the port 6021, provide sound tuning characteristics, resulting in increasing the frequency of the port, thereby improving acoustic properties of the club head 6001. The main ribs 6029a, 6029b may further provide structural stiffness and vibration damping, resulting in advantages as understood by one skilled in the art.

The club head 6001 may further include a weight pad 6031 formed along a portion of the interior surface of the sole 6013. In the illustrated embodiment, the weight pad 6031 is between the port 6021 and the rear portion 6007 of the club head. As generally understood, the weight pad 6031 may provide an additional means for adjusting mass properties of the club head 6001 by way of placement of weight at a desired position so as to affect performance characteristics (e.g., center of gravity, moment of inertia, swing weight, etc.) of the club head 6001. The weight pad 6031 may include a discretionary mass, for example, constructed of materials that are different than the remainder of the materials of the body 6003 of the club head 6001. The weight pad 6031 may be dedicated to alter the mass characteristics of the golf club head 6001, such as by using it to lower the location of the center of gravity or to increase the moment of inertia.

FIGS. 37 and 38 are top perspective views of the club head 6001 with a portion of the crown 6015 removed to illustrate the interior cavity 6027. As shown, the port 6021 is generally circular in shape. However, it should be noted that the port 6021 can be various shapes, contours, geometries, etc. The port body 6023 includes an inner annular wall 6033 serving as a central hub from which a plurality of secondary stiffening elements (hereinafter referred to herein as secondary ribs) 6035 radiate. The port body 6023 further includes an outer annular wall 6037 surrounding the inner wall 6033 and secondary ribs 6035. The outer annular wall 6037 generally defines the outer periphery of the port 6021. As shown, the secondary ribs 6035 are circumferentially spaced between the inner and outer walls 6033, 6037 and equidistantly spaced apart, such that secondary ribs 6035 generally resemble spokes on a wheel. Furthermore, the portion of body 6023 between the inner and outer annular walls 6033, 6037 is solid. In the illustrated embodiment, the port body 6023 includes four secondary ribs 6035a, 6035b, 6035c, and 6035d. The four secondary ribs 6035a-6035b generally radiate equidistantly from the center of the port body 6023, each in a different direction (generally in the form of a cross). The window 6025 is formed within the center of the port body 6023, surrounded by the inner annular wall 6033. The secondary ribs 6035 may provide structural stiffness, vibration damping, and/or sound tuning characteristics.

The main ribs 6029a, 6029b extend from the port 6021 in a direction towards the face 6005 of the club head 6001. For example, a first main rib 6029a extends from the port 6021 towards a portion of the face 6005 adjacent the toe 6011 and a second main rib 6029b extends from the port 6021 towards a portion of the face 6005 adjacent the heel 6009. The first and second main ribs 6029a, 6029b have a converging configuration. For example, the first and second main ribs 6029a, 6029b generally radiate from the center of the window 6025 within the inner annular wall 6033 of the port body 6023. Accordingly, an angle A is formed between the first and second main ribs 6029a, 6029b. The angle A between the first and second main ribs 6029a, 6029b, is in the range of 10 degrees to 170 degrees, but more preferably in the range of 45 degrees to 135 degrees. In one embodiment, angle A is 90 degrees. The value of angle A may have a direct correlation to the location of the port 6021 along the sole 6013 of the club head 6001. For example, as the location of the port 6021 moves closer to the rear 6007 of the club head 6001, angle A will decrease (if the main ribs 6029 are arranged in a converging configuration, as shown). As the location of the port 6021 moves closer to the face 6005 of the club head 6011, angle A will increase.

In some embodiments, the main ribs 6029 may be aligned with some of the secondary ribs 6035 of the port 6021. For example, as shown, the first main rib 6029a is generally aligned with a first secondary rib 6035a of the port body 6023 and the second main rib 6029b is generally aligned with a second secondary rib 6035b of the port body 6023. As described in greater detail herein, the main ribs 6029 and the secondary ribs 6035 provide structural stiffness, vibration damping, and/or sound tuning characteristics. Furthermore, placement of the main ribs 6029 near the port 6021, in the manner shown and described herein, results in an increase in the frequency of the port 6021, thereby improving acoustic properties of the club head 6001.

It should be noted that a club head consistent with the present disclosure may include a plurality of main ribs extending from the port 6021 in any direction, and need not be limited to extending towards the face 6005 of the club head 6001. For example, in other embodiments, the club head 6001 may include additional main ribs extending from the port 6021 towards the heel 6009, toe 6011, the rear 6007, or combinations thereof. In one embodiment, the club head 6001 may include four main ribs generally aligned with the four secondary ribs of the port body 6023.

The main ribs 6029 may be formed integral with the sole 6013 and/or any portion of the body 6003 such as by being cast as a unit, or they may be separate components that are coupled to the interior surface of the sole 6013 in a secondary coupling procedure. Alternatively, the main ribs 6029 may be coupled using any coupling technique, such as welding, soldering, brazing, swaging, etc. Additionally, the main ribs 6029 may be removably coupled, or semi-permanently coupled, to the interior surface of the sole 6013 such as by using removable fasteners, or adhesive.

FIG. 39 shows a bottom perspective view of the club head 6001 with the port 6021 disassembled from the mounting portion 6019 of the sole 6013. The port 6021 may be coupled to the club head 6001 by any known means. In the illustrated embodiment, the port 6021 is coupled to the mounting portion 6019 by way of a threaded engagement. In particular, the outer annular wall 6037 of the port 6021 includes external threads 6039 configured to engage an internally threaded socket, or bore, 6041 of the mounting portion 6019. The threaded engagement, indicated by arrow 6043, is illustrated in FIGS. 40 and 41, which show a toe-side perspective view, partly in section, of the club head 6001. In some embodiments, the internally threaded socket 6041 may be configured to resist loosening of the engagement between the port 6021 and the mounting portion 6019. For example, in one embodiment, the internally threaded socket 6041 may include a self-locking female thread form providing a unidirectional locking feature, such as SPIRALOCK self-locking female thread form offered by Stanley Engineered Fastening (formerly Emhart Teknologies). Additionally, or alternatively, a stopping feature (not shown) may be included so as to prevent over tightening of the port 6021 with the mounting portion 6019, so as to prevent the risk of damage and or stress to the port 6021 and/or mounting portion 6019. The stopping feature could include, for example, a washer or clip positioned over a portion of the externally threaded wall 6037.

In some embodiments, the port 6021 may be permanently coupled to the mounting portion 6019 and fixed to the sole 6013. For example, in addition to the threaded engagement, or alternatively, the port 6021 may be coupled to the mounting portion 6019 via bonding with adhesives or cements, welding (e.g., laser welding), soldering, brazing, or other fusing techniques, etc. In other embodiments, the port 6021 may be removable, thereby providing access to the interior of the club head, in addition to provide an interior view. For example, in the event a golfer wishes to gain access to the interior cavity 6027, the golfer need only unscrew the port 6021 from the mounting portion 6019.

As previously described herein, the port 6021 provides a golfer with a view to the interior cavity 6027 of the club head 6001. Accordingly, in one embodiment, the club head 6001 has a generally clean and finished interior cavity 6027. As such, it will be appreciated that club head construction is devoid of rat glue (aka hot melt), or other adhesives or bonding compounds, that would necessarily result in poor aesthetics, as the interior will be visible via the port 6021. Furthermore, by having an interior that is devoid of adhesives, such as rat glue, a golfer can gain access to the interior and manipulate components within without the consequence of possibly making contact with adhesives, which can be particularly sticky and result in a negative experience for the golfer and cause frustration.

In addition to providing a view of internally placed weights, sound tuning members, and/or adjustment or customization mechanisms, the port 6021 further provides an internal view of any information such as printing, indicia, markings or colorings, etc on the interior cavity 6027 of the club head 6001. For example, different components of the club head (e.g., crown insert, face insert, weights, sound tuning members, etc.) may include identifying markings, indicia, coloring, etc. provided on the interior of the club head. Accordingly, the port 6021 is configured to provide a golfer with a means of viewing this internally presented information. The markings, indicia, coloring may include materials configured to emit light (e.g., phosphorescent materials) so as to improve visibility. Accordingly, in one embodiment, a face insert may include glow-in-the-dark markings on the interior surface providing information related to the face insert (e.g., name of face insert, attributes of face insert, etc.).

FIG. 42 shows a perspective view of an alternative embodiment of a port 6021a consistent with the present disclosure. FIG. 43 shows a bottom view of the port of FIG. 42. It should be noted that port 6021a is similar to port 6021 and like parts have like reference numerals. As shown, the port 6021a has distinct framework 6047 of the body 6023. Similar to the port 6021 previously described herein, port 6021a includes an inner annular wall 6033 serving as a central hub from which a plurality of secondary stiffening elements (hereinafter referred to herein as secondary ribs) 6049 radiate. The port framework 6047 further includes an outer annular wall 6037 surrounding the inner wall 6033 and secondary ribs 6049. In the illustrated embodiment, a plurality of windows 6051 are defined between each of the secondary ribs 6049 and the inner and outer annular walls 6033, 6037. Windows 6051 are composed of a similar material as window 6025. Accordingly, the windows 6051 increase the viewing potential of the port 6021a.

In some embodiments, the club head 6001 may include multiple ports positioned on different portions of the body 6003. The additional ports may provide additional viewpoints to the interior of the club head, as well as allow additional ambient light to enter the interior, thereby improving visibility.

FIG. 44 shows a perspective view of an alternative embodiment of a port 6021b consistent with the present disclosure. FIG. 45 shows a top view of the port 6021b. It should be noted that port 6021b is similar to port 6021 and like parts have like reference numerals. As shown, the port 6021b includes a body 6023 having an inner annular wall 6033 and an outer annular wall 6037 having an externally threaded surface 6039. The window 6025 is defined within the port body 6023, substantially surrounded by the inner annular wall 6033. Unlike port 6021, the illustrated port 6021b is devoid of any secondary ribs positioned between the inner and outer annular walls 6033, 6037. The portion of the body 6023 between the inner and outer annular walls 6033, 6037 is substantially solid.

It should be noted that, in some embodiments, a port consistent with the present disclosure may be devoid of a window and may include a substantially opaque body 6023. Such a port may provide an outer surface suitable for application of a painting, marking, indicia, engraving, embossing, decal, and combinations thereof. Furthermore, such a port may be releasably couplable to the golf club head, such that the port serves as a means of accessing the interior of the club head, rather than providing a view into the interior.

Additionally, or alternatively, a port consistent with the present disclosure may further provide mass to the golf club head, essentially serving as a removable weight. For example, the port can be any material of a desired density for providing different performance characteristics of the golf club head. Accordingly, ports of different densities may be interchangeable with one or more mounting portions on the golf club head, thereby providing a golfer with a means of adjusting the performance characteristics of the club head (e.g., center of gravity, moment of inertia, swingweight, etc.). In certain embodiments, different ports may have different masses by having differing densities in their constituent materials. For example, one port may be made with metals or other materials of different densities (e.g., some tungsten, some aluminum, etc.). Furthermore, in some embodiments, the club head may include multiple mounting portions positioned along different portions of the club head body. A golfer can customize the performance characteristics of the club head based on a particular arrangement of ports coupled to the different mounting portions.

Every golf club produces a distinct sound and feel when it is used to strike a golf ball. The sound and feel are produced by the vibration behavior of the golf club head which is a result of the design of the golf club head. Golf club head designs are analyzed and samples are tested to characterize the vibration characteristics of a particular design in an attempt to determine whether the sound and feel produced by the golf club head will be acceptable to the average golfer. In particular, the frequency values and displacement shapes are determined for the various vibration modes of the club head. It is generally understood that the lower frequency modes, especially those at frequencies below about 3500 Hz, have a tendency to detrimentally affect the sound and feel of a particular golf club head.

As described herein, golf club head 6001 includes structural features (e.g., main and secondary ribs) that tune the sound of the golf club head by manipulating the frequency and displacement shape of the vibration modes. Generally, vibration mode frequencies of less than about 3500 Hz are undesirable, so it is desirable to include such structural features so that the first vibration mode is at a frequency greater than about 3500 Hz. In particular, the main ribs 6029 are configured to manipulate the vibration modes of the club head by altering the vibration behavior of the golf club head. The main ribs 6029 are positioned at areas at or adjacent to one or more hot spots in the vibration mode. As used herein, hot spots are localized areas of the structure that exhibit increased displacement at the frequency of the vibration mode. For each vibration mode there is generally a primary hot spot that exhibits maximum displacement over the structure for that vibration mode. Some vibration modes also exhibit secondary and/or tertiary hot spots that exhibit local maximum displacement, but with a displacement magnitude that is less than that of the primary hot spot.

FIG. 46A is a perspective view of a golf club head 7001 having a port and being without main ribs formed along an interior surface of the sole adjacent to the port. The golf club head 7001 was analyzed using finite element analysis (FEA) and the lowest frequency vibration mode (i.e., first mode) was determined to be as illustrated in FIG. 46B. In that instance, the modeled golf club head exhibited a first mode having a frequency of about 3386 Hz, which results in an unfavorable sound upon impact of the club head with a ball (3386 Hz is less than benchmark of 3500 Hz). The location of maximum displacement of that vibration mode, i.e., the primary hot spot, was determined to be approximate to the port 6021 on the sole of the club head 7001, as indicated by arrow B.

FIG. 47A shows a perspective view of the golf club head 6001 including the port and main ribs positioned on the internal surface of the sole and extending from the port to the face of the club head. The golf club head 6001 was analyzed using FEA and the lowest frequency vibration mode was determined to be as illustrated in FIG. 47B. In that instance, the modeled golf club head exhibited a mode having a frequency of about 3848 Hz, which results in a very favorable sound (3848 Hz is greater than benchmark of 3500 Hz). The location of maximum displacement of that vibration mode, i.e., the primary hot spot, was determined to be on the face of the club head 6001, as indicated by arrow C.

Accordingly, the addition of the main ribs increased the frequency of the first mode of the analytical model to a value (e.g., 3848 Hz) greater than 3500 Hz, the desired frequency for producing a distinct and pleasant sound upon impact. Thus, inclusion of the main ribs on the interior surface of the sole and adjacent to the port, in conjunction with the port configuration of the port (spoked wheel design), provides sound tuning characteristics, resulting in an increase of the frequency of the port, thereby improving acoustic properties of the club head 6001.

The invention further provides a releasable component for use on golf club heads, wherein the component has an anti-over rotation mechanism configured to prevent overtightening of the component to the golf club head. As previously described herein, some customizable club head designs have drawbacks, one of which concerns over rotation of threaded components due to repeated impact force caused by a golf ball strike with the face of the club head. More specifically, in current designs, threaded components may gradually rotate into a tighter fit with the corresponding port of the club head due to vibration and/or elastic deformation during and following impact strikes. After a number of impacts, the component may become so tightly affixed that it cannot be removed without excessive force, which can result in either damage to the club head or component, or injury to the golfer attempting to remove the component.

FIGS. 48-64 illustrate embodiments of a releasable externally threaded component and a corresponding internally threaded mounting portion on a club head configured to receive and retain the releasable component thereto. Each of the releasable component and mounting portion include an anti-over mechanism configured to prevent overtightening of the component to the golf club head. As will be described in greater detail herein, the anti-over rotation mechanism is embodied as a taper design defined on the flange of the threaded component and a corresponding taper design on the flange surface of a mounting portion (e.g. counterbore) formed on a portion of the club head. The counterbore is configured to receive and retain the releasable component thereto by way of a threaded engagement (e.g., external threading of releasable component engaging the internal threading of the counterbore). The interaction between the corresponding taper flange designs of the releasable component and counterbore further prevents over rotation of the releasable component within the counterbore, particularly resisting rotation due to impact forces imparted thereon as a result of ball strike impacts.

In some embodiments, the flanges each include a dual taper design, which generally includes at least two raised portions (e.g. peaks) and two lowered portions (e.g., valleys) in an alternating fashion along the length of the flange. The flange surface of the counterbore is similarly arranged, such that the flange surface includes at least two raised portions and at least two lowered portions alternating with one another along the length of the flange surface. Upon complete tightening of the component to the counterbore via the internal/external threading, the valleys of the counterbore flange surface are configured to receive the peaks of the releasable component flange and the valleys of the releasable component flange are configured to receive the peaks of the counterbore flange. Accordingly, interaction between the dual taper flanges of the releasable component and counterbore generally resembles a tooth-like interface sufficient enough to effectively lock the component within the counterbore and prevent over rotation of the component. More specifically, the interaction between the peaks and valleys provides sufficient resistance to counteract any additional rotation that would otherwise result from ball strikes. Accordingly, the dual taper design of the present invention prevents over rotation of a releasable component while still maintaining sufficient engagement between the releasable component and the club head, thereby avoiding the drawbacks found in current designs linear flange designs.

FIG. 48 shows a top perspective view of a golf club head 8001 with a portion of the crown removed illustrating the interior of the club head. FIG. 49 shows a perspective view, partly in section, of the club head of FIG. 48 taken along lines 49-49. As shown, the club head 8001 may include similar elements as any club head previously described herein and thus may include all of the advantages associated therewith. For example, the club head 8001 includes a body 8003 having a ball-striking face 8005, a rear, or aft portion 8007, a heel 8009, a toe 8011, a sole 8013, a crown 8015 (crown panel removed), and a hosel 8017. A portion of the crown 8015 is shown removed to illustrate interior 8019 of club head 8001. The club head 8001 further includes a mounting portion 8021 formed on the sole 8013 and a releasable component 8023 coupled to the mounting portion 8021.

FIG. 50 shows an enlarged side view, partly in section, of the releasable component 8023 coupled to the mounting portion 8021 on the sole 8013 of the club head 8001. FIG. 51 shows an enlarged side view, partly in section, of the releasable component 8023 separated from the mounting portion 8021. The following description refers to a releasable component 8023 as being a component configured to be releasably coupled to the golf club head 8001. Accordingly, a releasable component consistent with the present disclosure may include, but is not limited to, a face insert, a damping insert, a weight member, a crown panel, a sole panel, a heel panel, a toe panel, a skirt panel, and a combination thereof. It should be noted that the releasable component 8023 may include any type of component configured to be attached to and removed from the golf club head 8001 for the purposes of adjusting playing characteristics, customizing the look or design of the club head 8001, or for any other intended purpose.

For the sake of simplicity, and ease of description, the releasable component 8023 is similar to the port 6021 shown in FIGS. 35-47b. Accordingly, the releasable component 8023 generally includes a body portion 8025 having a proximal end 8027 and a distal end 8029. The proximal end 8027 is understood to refer to the end facing the exterior of the club head 8001 while the distal end 8029 is understood to refer to the end facing the interior 8019 of the club head 8001 when the component 8023 is coupled to the mounting portion 8021. The releasable component 8023 further includes a viewing portion (hereinafter referred to as window) 6033 positioned and retained within a portion of the component body 8025 by way of a body framework 8031 and a portion of the component body 8025. The window 8033 includes a transparent or translucent material capable of allowing a user to view the interior cavity 8019 of the club head 8001 when the component 8023 is coupled to the mounting portion 8021 on the sole 8013. The component body 8025 and/or window 8033 may include a durable and/or scratch-resistant material, so as to withstand impact forces accompanied with use of the club head 8001, particularly if placed on the sole 8013 of the club head 8001.

The releasable component 8023 and mounting portion 8021 are configured to be releasably coupled to one another via a threaded engagement, such that coupling the component 8023 to the mounting portion 8021 involves rotation of one relative to the other so as to tighten or loosen engagement between component 8023 and mounting portion 8021. More specifically, as shown in FIG. 51, the releasable component 8023 has a threaded portion configured to engage a corresponding threaded portion of the mounting portion 8021. In the embodiment shown in the figures, a portion of the distal end 8029 of the component 8023 includes external threading 8039 configured to engage internal threading 8043 of the mounting portion 8021. Accordingly, the mounting portion 8021 generally resembles a counterbore (hereinafter referred to as “counterbore 8021”). More specifically, because the counterbore 8021 is internally threaded and the releasable component 8023 is externally threaded, the distal end 8029 of the component 8023 is received and drawn within a cavity 8035 of the counterbore 8021 as the component 8021 is rotated and the external and internal threading 8039, 8043 engage one another so as to tighten the component 8023 to the counterbore 8021. It should be noted, however, that in other embodiments, the mounting portion 8021 may extend from the golf club head 8001 and may have an externally threaded portion configured to engage and internally threaded portion of the releasable component.

As generally understood, the counterbore 8021 may be a separately formed component that is fixed into a preformed, or subsequently created, opening in the sole 8013 of the club head 8001 by any suitable mechanism, such as welding, glue, press-fit, or others. In some embodiments, the counterbore 8021 may be cast as part of the surrounding component and threading 8043 may then be tapped or machined in.

It should be further noted that the handedness of the threading may vary. For example, in some embodiments, the handedness of the threading may be dependent on the handedness of the club head. For example, the following description is directed to a right-handed golf club head. Thus, the threading of the releasable component 8023 and the counterbore 8021 are understood to be a right-handed thread. More specifically, the threading is oriented such that the releasable component 8023, when seen from a point of view on the axis through the center of the component 8023, moves away from the viewer when it is turned in a clockwise direction, and moves towards the viewer when it is turned counterclockwise. In some embodiments, the handedness of the threading may be reversed and oriented in the opposite direction of a right-handed thread (e.g., oriented as a left-handed thread). For example, on a left-handed club head, the threading of the releasable component 8023 and the counterbore 8021 may be right-handed. More specifically, the threading is oriented such that the releasable component 8023, when seen from a point of view on the axis through the center of the component 8023, moves towards from the viewer when it is turned in a clockwise direction, and moves away the viewer when it is turned counterclockwise.

As previously described, each of the component 8023 and counterbore 8021 have an anti-over rotation mechanism configured to prevent overtightening of the component 8023. In particular, the anti-over rotation mechanism is embodied as a taper design defined on a flange member 8037 of the releasable component 8023 and a corresponding taper design defined on a flange member 8041 of the counterbore 8021. The releasable component flange member 8037 is provided on the proximal end 8027 thereof and is configured to interact with the corresponding flange member 8041 provided on a portion of the counterbore 8021 upon tightening of the component 8023 thereto. For example, as shown in FIG. 50, upon complete tightening of the component 8023 to the counterbore 8021, the flange members 8037, 8041 are configured to engage and mate with one another. As will be described in greater detail herein, each of the releasable component flange member 8037 and counterbore flange member 8041 defines a surface profile configured to correspondingly mate with and engage one another upon complete, or near complete, tightening of the component 8023 to the counterbore 8021 so as to prevent overtightening of the component 8023, particularly resisting rotation due to impact forces imparted thereon as a result of ball strike impacts.

FIG. 52 shows a top view of the underside of the releasable component 8023 (e.g, side facing the golf club head 8001 when coupled thereto). The surface profile of the flange member 8037 of the component 8023 may include a taper design that includes at least one raised portion and at least one lowered portion (may be referred to herein as “peak” and “valley”, respectively). For example, in the present embodiment, the surface profile may include a dual taper design, such that the flange member 8037 may be sectioned off into zones, or in this instance, distinct quadrants 8045 and 8047. In each quadrant, the surface of the flange member 8037 has a particular profile (e.g., shape, geometry, etc.). For example, in the present embodiment, each quadrant 8045 includes a lowered portion 8046a, 8046b and each quadrant 8047 includes a raised portion 8048a, 8048b. In the present embodiment, the raised and lowered portions are arranged in an alternating fashion. For example, as the surface of the flange member 8037 extend along a periphery in a clockwise fashion, a first raised portion 8048a transitions into a first lowered portion 8046a, which transitions into a second raised portion 8048b, which then transitions into a second lowered portion 8046b, which then transitions back into the first raised portion 8048a. As such, the surface profile of the flange member 8037 shown and described herein includes two raised portions and two lowered portions, thus a dual taper design.

It should be noted that the surface profile is not limited to a dual taper design. For example, as will be described in greater detail herein, particularly in reference to FIGS. 65-67, a surface profile of the flange members of the releasable component 8023 and counterbore 8021 may include, but are not limited to, a step design, single taper design (one peak and one valley), a tri taper design (three peaks and three valleys), a quad taper design (four peaks and four valleys), as well as other non-linear profile flange surfaces.

FIG. 53A shows a side view of the releasable component 8023 illustrating one of the raised portions 8048a of the surface profile of the flange member 8037. FIG. 53B shows an enlarged side view of the releasable component 8023 illustrating the raised portion 8048a in greater detail. As shown, the first raised portion 8048a is defined on a portion of the flange member 8037 approximately equidistant from the first and second lowered portions 8046a, 8046b. FIG. 54A shows a side view of the releasable component 8023 illustrating a lowered portion 8046b of the surface profile of the flange member 8037. FIG. 54B shows an enlarged side view of the releasable component 8023 illustrating the lowered portion 8046b in greater detail. As shown, the second raised portion 8046n is defined on a portion of the flange member 8037 approximately equidistant from the first and second raised portions 8048a, 8048b.

FIG. 55 shows a top view of the underside of the releasable component 8023 having a 360-degree coordinate plot overlay on the dual taper design. FIG. 56 shows an exaggerated profile view of the dual taper design illustrating the raised and lowered portions of the surface profile corresponding to the 360-degree coordinate plot of FIG. 55.

As shown, the total elevation between a lowered portion 8046 and a raised portion 8048 is the denoted as height H₁, which is measured in the vertical direction generally parallel with the longitudinal axis X₁about which the component 8023 rotates. In other words, height H₁is the vertical distance between a lowered portion 8046 and a raised portion 8048. The elevation change measurement, e.g., height H₁, between lowered and raised portions 8046, 8048 is crucial to allowing proper engagement between the flange members of the component 8023 and counterbore 8021 upon complete tightening of the component 8023 to the counterbore 8021. For example, the surface profile of the flange member 8041 of the counterbore 8021 includes the same dual taper design as the component 8023 (e.g., two raised portions and two lowered portions). However, the threading 8039, 8043 of the component 8023 and counterbore is arranged such that, upon complete tightening of the component 8023 to the counterbore 8021, the dual taper designs of the flange members are offset from one another, thereby resulting in the raised portions of the releasable component flange member 8037 being received within the lowered portions of the counterbore flange member 8041 and the raised portions of the counterbore flange member 8041 being received within the lowered portions of the component flange member 8037.

When coupling the component 8023 to the counterbore 8021, the component 8023 is rotated about the longitudinal axis X₁, such that engagement between threading results in movement of the component 8023 along the longitudinal axis X₁. The term lead is understood to be the distance along a threaded component's axis that is covered by one complete rotation of the component. The pitch P is understood to be the distance from the crest of one thread to the next. In the present embodiment, the threadform of the threading 8039 is a single-start threadform. Accordingly, the lead and pitch P of the releasable component 8023 is the same. Thus, each time the releasable component 8023 rotates one full turn (e.g., 360°), the component 8023 advances axially by the pitch P. It should be noted that in the event the threadform is double-start (e.g., there are two “ridges” wrapped around the cylinder of the component body), each time that the component body rotates one turn (e.g., 360°), it has advanced axially by the width of two ridges.

Accordingly, in order to ensure that the dual taper design of the flange members properly engage and interlock with one another upon complete tightening, the elevation change height H₁is dependent on, or otherwise related to, the pitch P of the threading 8039. In particular, as will be described in greater detail herein with regard to FIGS. 61-64, height H₁must be of a certain measurement to ensure that opposing raised portions of both flange members 8037 and 8041 clear one another on a final turn (e.g., final half turn, final quarter turn, etc.) so as to allow the component 8023 to move along its axis X₁in a direction towards the counterbore 8021 while rotating and further allow the raised portions to interlock with the corresponding lowered portions of the flange members. If height H₁is too great, opposing raised portions on the component flange member 8037 and counterbore flange member 8041 may contact one another too early (e.g., prior to full engagement) and further prevent complete tightening. In some embodiments, the elevation change height H₁is a percentage or fraction of the thread pitch P measurement. For example, in some embodiments, the elevation change height H₁is approximately equal to pitch P, thus height H₁is 100 percent of pitch P. In some embodiments, height H₁is in the range of 25 percent to 75 percent of the pitch P. In some embodiments, height H₁is less than 50 percent of pitch P. Furthermore, the height H₁is less than 25 percent of pitch P. In some embodiments, the elevation change height H₁may be between 0.1 and 1.0 mm. In some embodiments, the elevation change height H₁may be between 0.1 and 0.5 mm. As will be described in greater detail herein, the elevation change height H₁is further dependent on the particular taper design. For example, in the event pitch P is constant, the elevation change height H₁for a dual taper design flange member may be different than the elevation change height H₁for a single taper design flange member, which may be different than the elevation change height H₁for a quad taper design flange member, and so on.

FIG. 57 shows a bottom view of the golf club head 8001 illustrating the counterbore 8021 on the sole 8013 and having a 360-degree coordinate plot overlay on the dual taper design of the flange member 8041 of the counterbore 8021. FIG. 58 shows an exaggerated profile view of the dual taper design illustrating the raised and lowered portions the surface profile of the counterbore flange member 8041 corresponding to the 360-degree coordinate plot of FIG. 57. The surface profile of the counterbore flange member 8041 is identical to the surface profile of the releasable component flange member 8037. Accordingly, the counterbore flange member 8041 includes two raised portions and two lowered portions arranged and configured similarly as the dual taper design of the releasable component flange member 8037. More specifically, as shown in FIG. 58, the raised and lowered portions are arranged in an alternating fashion. For example, as the surface of the flange member 8041 extend along a periphery in a clockwise fashion, a first raised portion 8052a (at 270° mark) transitions into a first lowered portion 8050a (at 0° mark), which transitions into a second raised portion 8052b (at 90° mark), which then transitions into a second lowered portion 8050b (at 180° mark), which then transitions back into the first raised portion 8052a. Furthermore, as shown, the total elevation between a lowered portion 8050 and a raised portion 8052 is the denoted as height H₂, which is measured in the vertical direction generally parallel with a longitudinal axis X₂about which the component 8023 rotates when being coupled to the counterbore 8021. In other words, height H₂is the vertical distance between a lowered portion 8050 and a raised portion 8052. The elevation change height H₂between lowered and raised portions 8050, 8052 is approximately equal to elevation change height H₁, for at least the reasons described about with regard to allowing proper engagement between the flange members of the component 8023 and counterbore 8021 upon complete tightening of the component 8023 to the counterbore 8021. In particular, in order to ensure that the dual taper designs on the flange members 8037, 8041 properly interlock with one another, the elevation change height H₂is dependent on, or otherwise related to, the pitch of the internal threading 8043, which is identical to the pitch P of the threading 8039. Accordingly, in some embodiments, the elevation change measurement height H₂is a percentage or fraction of the thread pitch P measurement. For example, in some embodiments, the elevation change measurement height H₂is approximately equal to pitch P, thus height H₂is 100 percent of pitch P. In some embodiments, height H₂is in the range of 25 percent to 75 percent of the pitch P. In some embodiments, height H₂is approximately 50 percent of pitch P. In any case, the elevation change heights H₁and H₂are approximately equal to each other.

FIGS. 59 and 60 show perspective views of the sole 8013 of the club head 8001 illustrating assembly of the releasable component 8023 to the counterbore 8021. In order to couple the releasable component 8023 to the counterbore 8021, a golfer need only position the releasable component 8023 over the counterbore 8021 and generally allow the externally threaded distal end 8029 of the component 8023 to pass within the cavity 8035 of the counterbore 8021. Upon rotation as of the releasable component 8023, as indicated by arrow 8054, the external threading 8039 of the component 8023 is configured to engage the corresponding internal threading 8043 of the counterbore 8021, thereby drawing the component 8023 towards the club head 8001, specifically drawing the flange members 8037, 8041 towards one another.

FIGS. 61-64 illustrate movement of the component 8023 into a complete, or final, position in which the component 8023 is completely tightened to the counterbore 8021. As shown in FIG. 61, the releasable component 8023 is near a complete coupling with the counterbore 8021. More specifically, the releasable component 8023 requires a final quarter turn so as to fully engage the dual taper flange members 8037, 8041 with one another and completely tighten the component 8023 to the counterbore 8021. FIG. 62 shows an exaggerated profile view of the surface profiles of the releasable component flange member 8037 and counterbore flange member 8041 in relation to one another corresponding to the 360-degree coordinate plot overlay of FIG. 61. In the present embodiment, the releasable component 8023 requires a quarter turn (in the clockwise direction), as indicated by arrow 8056, to thereby result in complete tightening to the counterbore 8021. As indicated by arrow 8058 in FIG. 62, a raised portion 8048 of the releasable component flange member 8037 is resting just above a raised portion of the counterbore flange member 8041. The final resting place for the raised portion 8048 is within a corresponding lowered portion 8052 of the counterbore flange member 8041. As can be seen, the raised and lowered portions are appropriately sized such that the opposing raised portions do not prematurely engage, or otherwise make contact with, one another prior to complete tightening of the releasable component 8023 to the counterbore 8021. In other words, the elevation change heights H₁, H₂are appropriate in this instance so as to account for the vertical movement (e.g., movement along the longitudinal axis) of the component 8023 as the component 8023 is tightened and drawn towards the counterbore 8021.

As shown in FIG. 63, the releasable component 8023 has undergone the final quarter turn, as indicated by arrow 8060. Accordingly, as shown in FIG. 64, the final quarter turn results in the engagement between the flange members 8037, 8041, as well as complete tightening of the component 8023 to the counterbore 8021. More specifically, upon rotating the releasable component 8023 (e.g., rotating the component 8023 approximately 90° in a clockwise direction), the releasable component 8023 is further drawn towards the counterbore 8021, thereby drawing the releasable component flange member 8037 towards the counterbore flange member 8041, as indicated by arrow 8062. Accordingly, the raised portion 8048 of flange member 8037 is received within the complementary lowered portion 8052 of flange member 8041, as indicated by arrow 8064.

Due to the dual taper design, the raised portions 8048 of the releasable component flange member 8037 are received within the corresponding lowered portions 8052 of the counterbore flange member 8041 and the raised portions 8050 of the counterbore flange member 8041 are received within the lowered portions of the releasable component flange member 8037. Accordingly, interaction between the dual taper flanges of the releasable component and counterbore generally resembles a tooth-like interface sufficient enough to effectively lock the component within the counterbore and prevent over rotation of the component. The corresponding shapes (e.g., raised portion fitted within lowered portion) are sufficiently similar so as to provide sufficient resistance against one another to thereby counteract any movement (e.g., further tightening) that might otherwise occur due to impact forces (e.g., ball strikes).

As previously described, the elevation change heights H₁, H₂are dependent on, or otherwise related to, the pitch P of the threading of the releasable component and counterbore. Additionally, the elevation change heights H₁, H₂may further be dependent on the particular taper design. For example, in a dual taper design, the elevation change heights H₁, H₂are preferably less than 50 percent of the thread pitch P, such that at least the last half turn results in the opposing raised portions of the flange members clear one another. For a single taper design (shown in FIG. 67), the elevation change heights H₁, H₂are preferably less than 100 percent of the thread pitch P, such that at least the full turn results in the opposing raised portions of the flange members clear one another. For a quad taper design, If you went with a quad ramp (four high points and four low points) the raised portions must be less than 25% of the thread pitch.”

It should be noted that the interlocking of the raised and lowered portions with one another as depicted in FIG. 64 is for purposes of illustration. More specifically, the raised and lowered portions are depicted as being completely interlocked with one another, such that a raised portion is completely received within a lowered portion. However, in some instances, engagement between raised and lowered portions may not be entirely complete. For example, as shown in FIG. 65, the raised portion 8048 may be received within the lowered portion 8052 of the counterbore flange member 8041 at a slight angle due in part to the relationship between rotational and linear movement of the releasable component 8023 as it is tightened, as indicated by arrow 8065. Accordingly, further rotation of the releasable component 8023 is prevented upon a section of the raised portion 8048 engaging, or otherwise making contact with, a section of the lowered portion 8052, which results in a stopping point, as indicated at arrow 8066. FIG. 66 provides an enlarged view of the interaction between the raised and lowered portions. Upon reaching the stopping point, contact between the raised and lowered portions is sufficient to prevent further tightening of the releasable component 8023, thereby preventing, or otherwise reducing, the potential for over rotation and subsequent overtightening of the releasable component 8023. Accordingly, the releasable component 8023 may be deemed to be fully tightened to the counterbore 8021 once sections of the raised portions contact sections of the corresponding lowered portions of the flange members, resulting in stopping points.

As previously noted, the surface profile of the releasable component flange member 8037 is not limited to a dual taper design. FIG. 67 shows an exaggerated profile view of a single taper flange design of another embodiment of a releasable component flange member 8037a consistent with the present disclosure. As shown, the flange member 8037a includes a single raised portion 8068. Accordingly, in this instance, the counterbore flange member 8041a would include the same single taper design configured to engage and interlock with the single taper design of the releasable component flange member 8037a. FIG. 68 shows an exaggerated profile view of a quad taper flange design of another embodiment of a releasable component flange member 8037b. In this embodiment, the flange member 8037b includes four raised portions 8070a-8070d alternating between four lowered portions. The counterbore flange member 8041b would include the same quad taper design configured to engage and interlock with the quad taper design of the flange member 8037b in a similar manner as previously described with the dual taper design. FIG. 69 shows an exaggerated profile view of a step flange design of another embodiment of a releasable component 8037c. In this embodiment, the flange member 8037c may include a single lower portion 8072 and a single raised portion 8074 separated by a distinct step portion 8076. The counterbore flange member 8041c includes the same step flange design, such that, upon fully tightening the releasable component to the counterbore, the step portions of each flange member would engage and interlock with one another so as to prevent overtightening.

INCORPORATION REFERENCE

References and citations to other documents, such as patents, patent applications, patent publications, journals, books, papers, web contents, have been made throughout this disclosure. All such documents are hereby incorporated herein by reference in their entirety for all purposes.

EQUIVALENTS

Various modifications of the invention and many further embodiments thereof, in addition to those shown and described herein, will become apparent to those skilled in the art from the full contents of this document, including references to the scientific and patent literature cited herein. The subject matter herein contains important information, exemplification and guidance that can be adapted to the practice of this invention in its various embodiments and equivalents thereof.

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	Number	Date	Country
Parent	12696468	Jan 2010	US
Child	13185324		US
Parent	11110733	Apr 2005	US
Child	12696468		US

	Number	Date	Country
Parent	14455483	Aug 2014	US
Child	14663886		US
Parent	14258694	Apr 2014	US
Child	14455483		US
Parent	14150035	Jan 2014	US
Child	14258694		US
Parent	13545329	Jul 2012	US
Child	14150035		US
Parent	13185324	Jul 2011	US
Child	13545329		US
Parent	13539958	Jul 2012	US
Child	13545329		US
Parent	13407087	Feb 2012	US
Child	13545329		US
Parent	12643154	Dec 2009	US
Child	13407087		US

Releasable threaded component for a golf club having a mechanism for preventing over rotation

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CROSS-REFERENCE TO RELATED APPLICATIONS

US Referenced Citations (31)

Related Publications (1)

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Continuations (2)

Continuation in Parts (8)