Release binding for telemark and cross-country skis

Information

  • Patent Grant
  • 6322095
  • Patent Number
    6,322,095
  • Date Filed
    Monday, May 8, 2000
    24 years ago
  • Date Issued
    Tuesday, November 27, 2001
    23 years ago
  • Inventors
  • Examiners
    • Vanaman; Frank
    Agents
    • Tyson; Timothy Thut
    • Masters; Ted
    • Freilich, Hornbaker & Rosen
Abstract
A release binding (20) is shown for releasably attaching a ski boot to a telemark or cross-country ski (22). A load spool (50) having a circumferential groove (56) is attached perpendicular to the bottom of a standard toe plate (24) used to secure the toe of the boot. A release plate (40) having a planar load spring (44) inside is attached to the ski. The load spring has two sides (62, 64) attached together at both ends forming an elongated aperture. To assemble the boot on the ski, the skier orients the load spool through a hole (48) in the top of the release plate into the elongated aperture of the spring and pushes down. A pilot surface (60) on the load spool pushes the two sides of the spring apart until the groove is reached whereupon the two spring sides snap into the groove retaining the toe plate on the ski. In a preferred embodiment, release binding (320) includes, an adjuster (323) for selectively adjusting release torque, cooperating contours (371) and (373) disposed on adapter plate (321) and central pad (375) respectfully for properly aligning adapter plate (321) with release plate (340), and snow discharge ports (381) located on release plate (340) for moving snow away from load spool (350) and load spring (344).
Description




TECHNICAL FIELD




The present invention relates generally to the field of ski bindings, and more particularly to a release binding for telemark and cross-country skis.




BACKGROUND ART




A downhill ski binding for holding a boot to the ski has releases at both the toe and heel which release the boot from the ski when predetermined forces have been reached. The toe binding releases when the fall or force is to the side. The heel binding releases when the fall or force is toward the front. The toe and heel bindings are at a fixed distance from each other and operate with a stiff downhill boot having a rigid sole. The stiff boot rigidly attached to the ski provides the control necessary for the skier to manipulate the ski. But the rigid attachment between the boot and the ski can cause trouble during a fall when forces are magnified by the leverage of the long ski. And, the chances for the skier getting into trouble are enhanced in downhill skiing by the fast speeds, which increase the forces encountered in falls, and crowded slopes where the skier is surrounded by skiers and snowboarders of varying skill levels, which increase the likelihood of collisions and need for sudden evasive action to avoid collisions. Release bindings are therefore essential to protect the legs of the skier.




In contrast, cross-country skiing is more gentle because the speeds are usually slower, the terrain is usually gently sloping, and there are fewer other skiers in the vicinity. The cross-country boot is not rigidly attached to the ski. It is only attached at the toe allowing the heel to rise off the ski as the skier strides along. The boot is flexible and usually has a sole with three holes across the toe which couple to three pins on the ski. This arrangement is flexible and provides some protection for the skier during a fall. Instead of the ski being rigidly attached to the boot as on a downhill ski, the heel of the boot can move away from the ski during a fall thereby substantially lessening the chances for injury to the leg.




A similar arrangement is found on a telemark ski which is similar to a cross-country ski but is also useful on downhill slopes. The telemark ski is shorter for a given skier than a cross-country ski making it easier to turn. Because the skier requires a given surface area to support his weight, the telemark ski is slightly wider than the cross-country ski to compensate for the decrease in length. The binding and boot arrangement of the telemark ski are similar to the cross-country ski with the three pin system being common.




Even though cross-country and telemark skis may be considered safer than downhill skis, injuries still occur. The increasing use of plastic boots instead of leather boots has complicated the problem causing a higher injury rate than before, particularly with respect to fractures above the boot top. Some releasable bindings have become available but they are not widely used. An improved releasable binding for cross-country and telemark skiers would therefore be of value.




A release ski binding for downhill and cross-country skis is shown in U.S. Pat. No. 3,877,712 utilizing torsion bars on each side of the boot to control levers engaging the heel of the boot. The entire ski binding assembly rotates up around the toe when the skier desires to raise the heel for cross-country use.




U.S. Pat. No. 4,348,036 shows a safety binding for nordic skis which features a cylindrical structure mounted across the front of a boot having cupped rotation surfaces at each end. A releasable binding is mounted on the ski having two arms each with a ball member on the end facing the cupped rotation surfaces on the ski. The boot rotates up and down around its toe on the ball members. When unusual forces are encountered, a spring which holds the arms in place allows them to spread apart thereby releasing the ball members from the ends of the cylinder on the boot. A similar arrangement is seen in U.S. Pat. No. 4,621,828 which shows a safety binding for nordic skis. Instead of moving arms, a rigid bracket is mounted on the ski having the cupped rotation members. A cylinder mounted transverse to the toe of the boot has a spring which pushes out two ball ends into the cupped rotation members. As in Pat. No. 4,348,036, the boot rotates up and down around its toe on the ball members. When unusual forces are encountered, the ball ends push in against the spring releasing the boot from the ski.




U.S. Pat. No. 5,518,264 discloses a free heel/anterior release binding utilizing a cable. A rocker means at the heel of the boot rotates under sufficient stress to cause the effective lengthening of the cable relative to the length of the boot allowing the boot to slip free.




The most widely used telemark release bindings commercially available are the CRB 3-pin cable and the CRB classic cable models available from Voile of Salt Lake City, Utah. Both feature a release plate on which either the 3-pin cable or classic cable mounts are attached. The boot is secured in either of these arrangements by the 3-pins, with the cable around the heel adding redundancy. The mount and release plate remain with the boot. The rear of the release plate features a semicircular indentation which abuts a semicircular friction pad that is permanently attached to the ski. The front of the release plate has a shallow ball type socket perpendicular to the bottom of the release plate and facing toward the front of the ski. Mounted on the ski in front of the ball type socket is a spring in a barrel having a ball end facing the ball socket. The skier engages the ski by placing the rear of the release plate against the friction pad on the ski and then pushing the toe down against the barrel forcing the ball end into the barrel until the ball end engages the ball type socket. When unusual backward forces are encountered, the release plate pushes the ball end against the spring releasing the binding. Unusual forward forces do not insure release in this release mechanism because the release plate remains engaged with the semicircular friction pad.




DISCLOSURE OF INVENTION




The present invention is directed to an improved release binding for telemark and cross-country skis. Instead of fastening the toe plate directly to the ski, a release plate is positioned between a toe plate and the ski. Inside the release plate is a planar load spring having two sides forming an elongated central aperture which is accessible through a top hole. A load spool having a circumferential groove is attached to the bottom of the toe plate. To install the toe plate on the ski, the skier positions the load spool in the hole in the release plate and pushes down with his weight to engage the groove of the load spool in the spring. The resulting release binding thereby securely holds the toe plate to the ski during normal skiing conditions while adding very little weight or height to the position of the boot above the ski.




If the skier falls down or otherwise subjects the release binding to unusual conditions, the load spool is pulled up against the resilience of the load spring. If the force is not sufficient to entirely displace the groove in the load spool from the spring, the resilience of the spring returns the toe plate to a secure position on the ski. If, however, the force pulls the load spool entirely out of the load spring, the skier is released from the ski thereby avoiding injury.




In accordance with a preferred embodiment of the invention, an adapter plate is provided for adapting unmodified toe plates for use with the release plate.




In accordance with an important aspect of the invention, a pilot surface is provided on the load spool which has increasing diameters as the groove is approached for pushing the sides of the load spring apart as the load spool is inserted in the spring.




In accordance with a preferred embodiment of the invention, three conical guides nest in three coaxial countersinks to provide a means for orienting the toe plate on the ski. The conical guides provide a camming action aiding in the release of the load spool from the load spring during a fall.




In accordance with a preferred embodiment of the invention, an adjuster is provided for selectively changing the distance between the two sides of the load spring, and therefore changing the release torque of the release binding.




In accordance with a preferred embodiment of the invention, an adapter plate is coupled to the toe plate, the adapter plate having a rearward facing first contour. A central pad is connected to the release plate, the central pad having a forward facing second contour, the second contour shaped and dimensioned to cooperate with and closely fit the first contour, thereby aligning the adapter plate with the release plate.




In accordance with a preferred embodiment of the invention, the release plate has two traversely located snow discharge ports for allowing snow to move away from the load spool and the load spring.




Other features and advantages of the present invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is an exploded top front left side perspective view of a release binding in accordance with the present invention above a central portion of a ski;





FIG. 2

is bottom plan view of the release plate;





FIG. 3

is a sectional view of the release binding of

FIG. 1

assembled on the ski substantially along line


3





3


of

FIG. 2

;





FIG. 4

is an exploded top front left side perspective view of a second embodiment having an adapter plate;





FIG. 5

is a sectional view similar to

FIG. 3

of the release binding and adapter plate of

FIG. 4

assembled on the ski;





FIG. 6

is an exploded top front left side perspective view of a third embodiment having the conical guides riveted to the toe plate;





FIG. 7

is a sectional view similar to

FIGS. 3 and 5

of the release binding of

FIG. 6

assembled on the ski; and,





FIG. 8

is a sectional view similar to

FIG. 7

showing a variation of the toe plate.





FIG. 9

is an exploded top front left side perspective view of a fourth embodiment;





FIG. 10

is a sectional view of the fourth embodiment;





FIG. 11

is a bottom plan view of the assembled release binding of

FIG. 9

showing the load spring adjusted for maximum release torque;





FIG. 12

is a fragmented bottom plan view of the assembled release binding of

FIG. 9

showing the load spring adjusted for minimum release torque; and,





FIG. 13

is an exploded top front left side perspective view of a fifth embodiment.











MODES FOR CARRYING OUT THE INVENTION




Referring initially to

FIG. 1

, there is illustrated an exploded top front left side perspective view of a release binding in accordance with the present invention, generally designated as


20


, above a central portion of a cross- country or telemark ski


22


. Toe plate


24


has a standard three pin telemark mount for use with a boot having three pin holes in its toe. After the toe of the boot is inserted on the three pins


26


, clamp


28


is rotated down around rivets


30


against the flange of the toe of the boot until tongue


32


engages catch


34


which is mounted on axle


36


thereby securing the boot on the toe plate


24


in a manner well known in the art. Prior to the present invention, toe plate


24


was attached directly to the ski


22


by screws such as the three wood screws


38


passing through three mounting holes at the positions shown by the countersinks


80


.




In the present invention, a release plate


40


is added between the toe plate


24


and the ski


22


. The release plate is secured to the ski by the wood screws


38


instead of the toe plate of the prior method. The toe plate is held on the release plate by a load spool


50


added to the substantially planar bottom surface of the toe plate using a machine screw


52


. The load spool is mounted with its longitudinal axis


66


(

FIG. 3

) substantially perpendicular to the bottom surface of the toe plate. Inside the release plate is a load spring


44


which grabs onto the load spool to retain the toe plate on the ski. The release plate is preferably only one-quarter inch thick which is an additional height not usually noticeable by a skier.





FIG. 2

is a bottom view of release plate


40


. A hollow


42


is created for holding the load spring


44


and a plastic spacer


46


(FIG.


1


). The spring and spacer surround a hole


48


in the top of the release plate through which the load spool passes. The spacer is provided with a clearance hole


54


for the bottom end of the spool as shown in FIG.


3


. Two aft mounting holes


47


and a fore mounting hole


49


spaced 64 mm. from the aft holes provide mounting holes for the plate in the standard three screw telemark norm. An additional fore mounting hole


51


spaced 47 mm. from the aft screw holes


47


allows a standard three screw cross-country pattern if desired. Two end holes with notches


53


in the release plate are for the attachment of an anchor cord


82


(

FIG. 1

) discussed below. The overall arrangement of the release binding


20


allows it to be substituted on a telemark or cross-country ski by removing the old binding and installing the release binding on the ski without changing the original screw holes.





FIG. 3

is a sectional view of the release binding


20


of

FIG. 1

assembled on the ski


22


substantially along line


3





3


of the release plate


40


of FIG.


2


. The load spool


50


is engaged in the load spring


44


retaining the toe plate


24


on the ski. The load spool is mounted with its longitudinal axis


66


perpendicular to the planar bottom surface of the toe plate


24


. The release plate


40


holds the load spring


44


so that the plane of the load spring is perpendicular to the longitudinal axis


66


of the load spool.




When the skier wants to install the toe plate


24


on the ski


22


as shown in

FIG. 3

, the first clamps his boot in the toe plate in the manner described above. He then inserts the load spool


50


into the hole


48


(

FIG. 1

) in the release plate


40


and steps down in the direction of arrow


55


against the load spring


44


. In the process, the pilot surface


60


of the load spool pushes apart the two sides


62


and


64


of the load spring


44


in the directions of the arrows


72


and


74


, respectively, allowing the load spool to pass through the spring. The sides of the spring then resiliently snap into the groove


56


of the load spool


50


to retain the toe plate


24


on the ski


22


. The load spool passes into the hole


54


(

FIG. 1

) in the plastic spacer


46


without touching the ski


22


. The force required to push the load spool into the spring is dependent upon the strength of the spring and the shape of the pilot surface


60


of the spool.




The load spring


44


is made of hardened stainless steel, preferably type


410


heat treated to hardness C-45, having a spring constant greater than 1000 pounds per square inch and preferably 2500 pounds per inch. It is substantially planar being about 3.5 inches long and 1.0 inch wide and has a constant thickness except in the engagement area


58


. It is free to displace horizontally interior to the release plate as shown by the arrows


72


and


74


and is held from vertical movement inside the release plate


40


by the release plate on the top and the plastic spacer


46


on the bottom. The load spring is split into two opposing sides


62


and


64


coupled together at both ends (

FIG. 1

) defining an elongated central aperture so that when the spool is inserted, each side displaces equally. When the spring is unflexed as shown in

FIG. 1

, the two opposing sides in the engagement area


58


are spaced a distance less than the second distance


59


of the groove


56


. A spring force of 400 pounds at the maximum has been found to be useful in the present application. Each side of the spring applies 200 pounds to the spool. The spring floats inside the release plate always aligning with the spool.




The load spool is also made of hardened stainless steel, preferably type


410


heat treated to hardness C-45, in order to provide the required mechanical durability and resistance to the elements. It has a substantially cylindrical configuration with a longitudinal axis


66


, a mounting end adjacent the bottom surface of the toe plate


24


, an insertion end spaced from the mounting end, a circumferential groove


56


, and a pilot surface


60


having increasing diameters from the insertion end to the groove. The pilot surface has a maximum first diameter of


57


which is greater than the second diameter


59


of the groove. As the pilot surface


60


of the spool


50


engages and displaces the spring, the opposing force from the spring increases as the spring displacement increases until the maximum diameter


57


, for example 0.465 inch for a heavy skier, is reached. The pilot is a compound shape which diminishes in sliding angle as it is inserted into the spring until, at the maximum displacement


57


, the conical half-angle is less than 20° and is preferably substantially only 10°. This means that if the spring force is 400 pounds, the engagement force applied at right angles to the spring force is only 110 pounds. If desired, a smaller diameter spool having the same pilot profile can be substituted allowing easier engagement for smaller skiers without the need for changing the load spring. For example, by substituting a medium sized spool having a maximum diameter of 0.450 inch, the engagement force is reduced to 100 pounds for use by a medium skier. If a small sized spool having a maximum diameter of 0.435 inch is substituted, the engagement force is reduced to 90 pounds for use by a light skier. A characteristic mark made by scoring the metal or application of different colors of paint may be applied to the top or other portions of the load spool


50


during manufacture to identify the load range of each particular spool. A skier can then easily select a spool having the desired load range from among several spools having different load ranges for installation in the release binding.




Orientation of the release binding


20


on the ski is provided by means of three guides


76


(see also

FIG. 1

) preferably fabricated of type


303


stainless steel for resistance to the elements mounted through release plate


40


to ski


22


on screws


38


. The conical guide is coupled to the release plate with its longitudinal axis


77


perpendicular to the plane of the release plate. The three guides have conical surfaces


78


, preferably 100°, which nest in coaxial countersinks


80


having conical surface of preferably 260° beneath the toe plate


24


. The countersinks


80


are held on the conical surfaces


78


by the load spring pulling down on the load spool. This pulling action is achieved by providing complementary 45° surfaces on the spring and spool which translate the horizontal spring resilience to a vertical force. Each of the sides of the spring


62


and


64


in the engagement area


58


have upward slopes


70


and


71


preferably at substantially 45° to the plane of the spring. The groove


56


of the load spool has a downward sloped bottom side


68


preferably at 45° to the longitudinal axis


66


of the spool. Then when the spring squeezes the spool in the horizontal plane, the force pushes upward slopes


70


and


71


against downward slope


68


pulling the spool down until the edges of the spring abut the bottom of the groove and/or the conical surfaces


78


of the three guides


76


nest in the countersinks


80


underneath the toe plate


24


. The spring holding force which holds the binding to the ski on the three conical guides


76


is about half the total spring force or 200 pounds because of the 45° mating surfaces.




When a skier pulls on the toe plate during a fall or other maneuver, the spool


50


is pulled upward causing the sloped side


68


of the groove


56


to push out the sloped sides


70


and


71


of the two sides


62


and


64


of the spring


44


in the direction of the arrows


72


and


74


, respectively. If the force exerted by the skier is not sufficient to pull the load spool all of the way out of the spring, the resilience of the spring in the directions opposite the arrows


72


and


74


pushes the load spool back down into the position shown in

FIG. 3

with the toe plate held on the ski. If the force exerted by the skier is sufficient to pull the spool entirely out of the spring, the skier is released from the ski.




More force is required to pull the spool out of the spring than to push the spool into the spring because of the shape of the spool. Entry of the spool into the spring is facilitated by the pilot shape of the spool as noted above. When the spool is being pulled out of the spring, the vertical angle of the pull is translated to the horizontal pushing of the sides of the spring in accordance with the angle between the mating surfaces. In the above example, the angles of the upward slopes


70


and


71


of the spring and the downward slope of the bottom side


68


of the groove


56


of the spool are 45° resulting in a separating load of from 240 to 400 pounds being required to pull the spring and spool apart depending upon the diameter of the spool. In the case of a torsional twisting load, a camming action pull apart load is created between the conical guides


76


and the countersinks


80


. The three conical guides are spaced at a radius of 1.3 inches from the load spool and resist rotation until the load spool clamping force is overcome by external torque through the binding from the skier's leg. The exact load values at which release occurs depends upon the diameter of the spool. Torsional twisting loads of from 260 to 440 inch pounds cause the toe plate to cam the spool off the spring as the countersinks


80


ride up on the conical guides


76


separating the toe plate from the ski.




When a skier loses a ski after a release, an anchor cord


82


(

FIG. 1

) mounted to the release plate


40


by two knotted ends in notched holes


53


and clipped to the skier's boot using fastener


84


keeps the ski from running away down a ski slope. A spring activated ski brake could also be used to prevent a runaway ski.





FIG. 4

is an exploded top front left side perspective view of a second embodiment of the release binding, generally designated


120


, having an adapter plate


121


between the toe plate


124


and the ski


122


. The adapter plate allows a standard toe plate to be used without modification while adding only about one-eighth inch to the overall height of the binding. In this embodiment, the adapter plate


121


carries the load spool


150


secured to it by a machine screw


152


. The toe plate


124


is attached to the adapter plate by machine screws


137


passing through mounting holes


139


in the toe plate into conical guides


176


. The mounting holes


139


in the toe plate are unmodified unlike the previous embodiment and are positioned in the standard telemark or cross country norm pattern. In this embodiment, the conical guides are inverted from the previous embodiment but are in the same relative locations. The release plate


140


is modified to have the matching countersinks


180


for the conical guides


176


under the adapter plate


121


. All other features of embodiment


120


are the same as those of embodiment


20


shown in FIG.


1


and work in the same manner.





FIG. 5

is a sectional view similar to

FIG. 3

of the release binding


120


and adapter plate


121


of

FIG. 4

assembled on the ski


122


. The toe plate


124


is attached to the adapter plate by machine screws


137


which screw into conical guides


176


(see also FIG.


4


). In this embodiment, the conical surfaces


178


face downward instead of upward as in the previous embodiment. Corresponding coaxial countersinks


180


are positioned beneath the conical guides in the release plate


140


. The load spool


150


is attached to the bottom of the adapter plate by the machine screw


152


and engages the load spring


144


in exactly the same manner as in the previous embodiment. The release plate


140


is attached to the ski by wood screws


138


. All other features of embodiment


120


are the same as those of embodiment


20


shown in FIG.


3


and work in the same manner.





FIG. 6

is an exploded top front left side perspective view of a third embodiment of the release binding, generally designated


220


. Release binding


20


illustrated in

FIGS. 1-3

is fabricated by making many modifications to a standard toe plate


24


. Release binding


120


illustrated in

FIGS. 4 and 5

is fabricated by making no modifications to a standard toe plate


124


. The release binding


220


of the third embodiment minimizes the modifications required to a standard toe plate


224


while eliminating the need for an adapter plate such as the adapter plate


121


of the second embodiment


120


shown in

FIGS. 4 and 5

. Three conical guides


276


are riveted or otherwise secured to the toe plate


224


through the standard mounting holes


239


without modification. Toe plate


224


is modified only by providing a hole


249


through the middle of the bottom for a machine screw


252


for securing load spool


250


. The conical surfaces


278


of the three conical guides


276


face downward as in the second embodiment and are positioned in corresponding coaxial countersinks


280


in the release plate


240


. All other features and operation of the release binding


220


remain the same as in the first embodiment of

FIGS. 1-3

.





FIG. 7

is a sectional view similar to

FIGS. 3 and 5

of the third embodiment of release binding


220


of

FIG. 6

assembled on the ski


222


. The toe plate


224


illustrated is sold by Voile under the trademark Black Diamond XCO 75 mm. telemark binding. The three pins


226


shown in

FIG. 6

hold the toe of the boot in place in the manner described in the discussion of FIG.


1


. Because toe plate


224


has a substantially flat bottom, conical guide


276


is preferably riveted to toe plate


224


through hole


239


because the guide has little depth for the threads required for a machine screw. The conical guide is coupled to the toe plate with its longitudinal axis


277


perpendicular to the bottom of the toe plate. Conical surface


278


of the guide faces downward and is coaxial with countersink


280


in release plate


240


.





FIG. 8

is a sectional view similar to

FIG. 7

showing a variation of a toe plate not having a substantially flat bottom. Toe plate


225


illustrated in

FIG. 8

is sold by Voile under the trademark Black Diamond Riva cable binding. A cable passes from the front of one side of toe plate


225


along the sides of the toe plate and ski boot, around the heel of the boot, and then back along the other side of the ski boot and toe plate to the other side of the front of the toe plate. The raised side


227


of the toe plate allows a deeper countersunk hole


229


than the hole


239


of FIG.


7


. Consequently, a slightly longer fastener can be used such as machine screw


237


to hold conical guide


275


in place.




It will be appreciated that the positioning of the load spool and load spring on all of the embodiments illustrated could be reversed with the load spool mounted on the ski and the load spring mounted on the toe plate. Also, the spool, instead of being round, could be rounded in only the areas that contact the load spring and squared off in areas away from the load spring. And the load spring could be fabricated of separate parts with two rods for the sides coupled together at both ends.





FIG. 9

is an exploded top front left side perspective view of a fourth embodiment, generally designated as


320


. Release binding


320


is similar to release binding


120


of

FIG. 4

in that release binding


320


includes an adapter plate


321


for connecting toe plate


324


to release plate


340


. However, release binding


320


also includes several new improved features. First, release binding


320


includes an adjuster


323


for selectively changing the distance D between the two sides


362


and


364


of load spring


344


. In embodiments


20


,


120


, and


220


, the method of setting the release torque is by changing the engagement force between the load spool and the double sided spring. In these embodiments, in order to use the same double sided spring for all release applications, the appropriate force was applied by selecting the correct size load spool from a number of different diameter spools. This method does not allow field adjustment.




In order to permit rapid field adjustment of the release torque of release binding


320


, adjuster


323


is provided to selectively change the spacing of the sides of the load spring


344


. Load spring


344


includes two mirror image single spring sides


362


and


364


. Sides


362


and


364


each have a first end


363


and an opposite second end


365


. Adjuster


323


includes a translating yoke


325


which is connected between first end


363


of sides


362


and


364


of load spring


344


. An adjustment screw


327


cooperates with translating yoke


325


, so that translating yoke


325


may be selectively positioned in directions


341


and


343


with respect to load spool


350


engagement area


358


, thereby controlling distance D between sides


362


and


364


of load spring


344


(also refer to

FIGS. 11 and 12

and the discussion thereof). In a preferred embodiment, the release torque is adjustable over a range of about 300 to 900 inch pounds. Each revolution of adjustment screw


327


changes the release torque by about 50 inch pounds. Adjustment screw


327


is captive and can only be rotated a total of


12


revolutions, thus protecting the skier and the mechanism from exceeding the upper release torque limit. Adjuster


323


also includes an adjustment scale


319


for indicating the position of translating yoke


325


with respect to engagement area


358


.




An adapter plate


321


is coupled to toe plate


324


wherein load spool


350


is coupled to adapter plate


321


. Adapter plate


321


has a rearward facing first contour


371


. In the shown preferred embodiment, first contour


371


is a convexly curved edge. A central pad


375


is connected to the top of release plate


340


. Central pad


375


has a forward facing second contour


373


which is shaped and dimensioned to closely fit first contour


371


, thereby aligning adapter plate


321


with release plate


340


. In the shown preferred embodiment, second contour


373


is a concavely shaped curved edge. This feature is important in that it serves as a guide so that the skier can properly align load spool


350


with engagement area


358


when installing toe plate


324


and adapter plate


321


on release plate


340


and ski


322


.




In release binding


320


, release plate


340


has two traversely located snow discharge ports


381


for allowing snow to move away from load spool


350


and load spring


344


. This feature ensures that packed snow does not interfere with the engagement of load spool


350


and load spring


344


. Similarly spacer


346


mounted on release plate


340


has traversely located snow discharge ports


383


for the same purpose.




Release binding


320


further includes a plurality, three in the shown preferred embodiment, of cone seats


390


for connecting release plate


340


to ski


322


. Cone seats


390


, each have a hole


391


to facilitate the discharge of snow.





FIG. 10

is a sectional view of release binding


340


.





FIG. 11

is a bottom plan view of assembled release binding


320


showing load spring


344


adjusted for maximum release torque. That is, adjustment screw


327


of adjuster


323


has been turned to move translating yoke


325


in direction


343


toward engagement area


358


. This forces sides


362


and


364


together, reducing distance D, and thereby increasing the release torque. It may be noted that translating yoke


325


includes two angled channels


331


which accept tapered ends


363


of load spring


344


, thereby effecting the closing or opening action.





FIG. 12

is a fragmented bottom plan view of assembled release binding


320


showing load spring


344


adjusted for minimum release torque. Adjustment screw


327


of adjuster


323


has been turned to move translating yoke


325


in direction


341


away from engagement area


358


(refer to FIG.


11


). This forces sides


362


and


364


apart, increasing distance D, and thereby decreasing the release torque.





FIG. 13

is an exploded top front left side perspective view of a fifth embodiment, generally designated as


420


. Release binding


420


is similar to release binding


20


of

FIG. 1

, and also incorporates several of the features of release binding


320


as shown in FIG.


9


. Release binding


420


includes an adjuster


423


for selectively changing the distance D between the two sides


462


and


464


of load spring


444


. In embodiments


20


,


120


, and


220


, the method of setting the release torque is by changing the engagement force between the load spool and the double sided spring. In these embodiments, in order to use the same double sided spring for all release applications, the appropriate force was applied by selecting the correct size load spool from a number of different diameter spools. This method does not allow field adjustment.




In order to permit rapid field adjustment of the release torque of release binding


420


, adjuster


423


is provided to selectively change the spacing of the sides of the load spring


444


. Load spring


444


includes two mirror image single spring sides


462


and


464


. Sides


462


and


464


each have a first end


463


and an opposite second end


465


. Adjuster


423


includes a translating yoke


425


which is connected between first end


463


of sides


462


and


464


of load spring


444


. An adjustment screw


427


cooperates with translating yoke


425


, so that translating yoke


425


may be selectively positioned in directions


441


and


443


with respect to load spool


450


engagement area


458


, thereby controlling distance D between sides


462


and


464


of load spring


444


(also refer to

FIGS. 11 and 12

and the discussion thereof). In a preferred embodiment, the release torque is adjustable over a range of about 300 to 900 inch pounds. Each revolution of adjustment screw


427


changes the release torque by about 50 inch pounds. Adjustment screw


427


is captive and can only be rotated a total of


12


revolutions, thus protecting the skier and the mechanism from exceeding the upper release torque limit. Adjuster


423


also includes an adjustment scale


419


for indicating the position of translating yoke


425


with respect to engagement area


458


.




In release binding


420


, release plate


440


has two traversely located snow discharge ports


481


for allowing snow to move away from load spool


450


and load spring


444


. This feature ensures that packed snow does not interfere with the engagement of load spool


450


and load spring


444


. Similarly spacer


446


mounted on release plate


440


has traversely located snow discharge ports


483


for the same purpose.




Release binding


420


further includes a plurality, three in the shown preferred embodiment, of cone seats


490


for connecting release plate


440


to ski


422


. Cone seats


490


, each have a hole


491


to facilitate the discharge of snow.




The preferred embodiments of the invention described herein are exemplary and numerous modifications, dimensional variations, and rearrangements can be readily envisioned to achieve an equivalent result, all of which are intended to be embraced within the scope of the appended claims.



Claims
  • 1. A release binding for mounting a boot to a ski, comprising;a toe plate for retaining the toe of the boot, said toe plate having a substantially planar bottom surface; a load spool having a longitudinal axis and a substantially cylindrical exterior surface having a pilot surface with a maximum first diameter and a circumferential groove with a second diameter, said maximum first diameter greater than said second diameter; said load spool coupled to said bottom surface of said toe plate with said longitudinal axis perpendicular to said planar bottom surface; a load spring having two sides coupled together at both ends defining a central aperture, said two sides spaced from each other in an engagement area when in an unflexed condition a distance less than said second diameter; said two sides of said load spring gripping said load spool in said groove; a release plate for mounting said release binding on the ski and retaining said load spring with the plane of said load spring perpendicular to said longitudinal axis of said load spool; and, an adjuster for selectively changing said distance between said two sides of said load spring.
  • 2. A release binding according to claim 1, further including:said two sides of said load spring each having a first end and an opposite second end; said adjuster including a translating yoke connected between said first ends of said two sides of said load spring; said adjuster further including an adjustment screw cooperating with said translating yoke, so that said translating yoke may be selectively positioned with respect to said engagement area, thereby controlling said distance between said two sides of said load spring.
  • 3. A release binding according to claim 2, further including:said adjuster including an adjustment scale for indicating the position of said translating yoke with respect to said engagement area.
  • 4. A release binding for mounting a boot to a ski, comprising;a toe plate for retaining the toe of the boot, said toe plate having a substantially planar bottom surface; a load spool having a longitudinal axis and a substantially cylindrical exterior surface having a pilot surface with a maximum first diameter and a circumferential groove with a second diameter, said maximum first diameter greater than said second diameter; said load spool coupled to said bottom surface of said toe plate with said longitudinal axis perpendicular to said planar bottom surface; a load spring having two sides coupled together at both ends defining a central aperture, said two sides spaced from each other in an engagement area when in an unflexed condition a distance less than said second diameter; said two sides of said load spring gripping said load spool in said groove; a release plate for mounting said release binding on the ski and retaining said load spring with the plane of said load spring perpendicular to said longitudinal axis of said load spool; an adapter plate coupled to said toe plate wherein said load spool is coupled to said adapter plate, said adapter plate having a rearward facing first contour; and, a central pad connected to said release plate, said central pad having a forward facing second contour, said second contour shaped and dimensioned to closely fit said first contour, thereby aligning said adapter plate with said release plate.
  • 5. A release binding for mounting a boot to a ski, comprising;a toe plate for retaining the toe of the boot, said toe plate having a substantially planar bottom surface; a load spool having a longitudinal axis and a substantially cylindrical exterior surface having a pilot surface with a maximum first diameter and a circumferential groove with a second diameter, said maximum first diameter greater than said second diameter; said load spool coupled to said bottom surface of said toe plate with said longitudinal axis perpendicular to said planar bottom surface; a load spring having two sides coupled together at both ends defining a central aperture, said two sides spaced from each other in an engagement area when in an unflexed condition a distance less than said second diameter; said two sides of said load spring gripping said load spool in said groove; a release plate for mounting said release binding on the ski and retaining said load spring with the plane of said load spring perpendicular to said longitudinal axis of said load spool; said release plate having two transversely located snow discharge ports for allowing snow to move away from said load spool and said load spring.
  • 6. A release binding according to claim 5, further including:a spacer mounted on said release plate, said spacer having traversely located snow discharge ports.
  • 7. A release binding for mounting a boot to a ski, comprising;a toe plate for retaining the toe of the boot, said toe plate having a substantially planar bottom surface; a load spool having a longitudinal axis and a substantially cylindrical exterior surface having a pilot surface with a maximum first diameter and a circumferential groove with a second diameter, said maximum first diameter greater than said second diameter; said load spool coupled to said bottom surface of said toe plate with said longitudinal axis perpendicular to said planar bottom surface; a load spring having two sides coupled together at both ends defining a central aperture, said two sides spaced from each other in an engagement area when in an unflexed condition a distance less than said second diameter; said two sides of said load spring gripping said load spool in said groove; a release plate for mounting said release binding on the ski and retaining said load spring with the plane of said load spring perpendicular to said longitudinal axis of said load spool; and, a plurality of cone seats for connecting said release plate to the ski, each said cone seat having a hole to facilitate the discharge of snow.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of application Ser. No, 09/094,880, filed Jun. 15,1998, now U.S. Pat. No. 6,0092,830, which is incorporated herein by reference.

US Referenced Citations (15)
Number Name Date Kind
1809237 Halborg Jun 1931
1938860 Renfer Dec 1933
3775866 Marker Dec 1973
3797841 McAusland Mar 1974
3877712 Weckeiser Apr 1975
3897077 Schweizer Jul 1975
3931980 Marker Jan 1976
4023824 Von Besser May 1977
4185851 Salomon Jan 1980
4792156 Hue Dec 1988
5125680 Bejean et al. Jun 1992
5481949 Yen Jan 1996
5595396 Bourdeau Jan 1997
5823563 Dubuque Oct 1998
5913530 Berger et al. Jun 1999
Foreign Referenced Citations (4)
Number Date Country
2831940 May 1979 DE
4020873 Jan 1992 DE
2363344 Mar 1978 FR
8606290 Nov 1986 WO
Continuation in Parts (1)
Number Date Country
Parent 09/094880 Jun 1998 US
Child 09/566929 US