Reliquefaction of compressed vapor

Information

  • Patent Grant
  • 6449983
  • Patent Number
    6,449,983
  • Date Filed
    Thursday, March 8, 2001
    23 years ago
  • Date Issued
    Tuesday, September 17, 2002
    21 years ago
Abstract
Liquefied natural gas is stored in an insulated tank, typically forming part of an ocean going tanker. Boiled off vapour is compressed in a compressor and at least partially condensed in a condenser. The resulting condensate is returned to the tank. The vapour is mixed with liquefied natural gas in a mixing chamber upstream of the compressor. The liquefied natural gas so mixed with the vapour in the mixing chamber is taken from the condensate or from the storage tank.
Description




BACKGROUND OF THE INVENTION




This invention relates to a method and apparatus for the reliquefaction of a compressed vapour, particularly a method and apparatus which are operable on board ship to reliquefy natural gas vapour.




Natural gas is conventionally transported over large distances in liquefied state. For example, ocean going tankers are used to convey liquefied natural gas from a first location in which the natural gas is liquefied to a second location in which it is vaporised and sent to a gas distribution system. Since natural gas liquefies at cryogenic temperatures, i.e. temperatures below −100° C., there will be continuous boil-off of the liquefied natural gas in any practical storage system. Accordingly, apparatus needs to be provided in order to reliquefy the boiled-off vapour. In such an apparatus a refrigeration cycle is performed comprising compressing a working fluid in a plurality of compressors, cooling the compressed working fluid by indirect heat exchange, expanding the working fluid, and warming the expanded working fluid in indirect heat exchange with the compressed working fluid, and returning the warmed working fluid to one of the compressors. The natural gas vapour, downstream of a compression stage, is at least partially condensed by indirect heat exchange with the working fluid being warmed. One example of an apparatus for performing such a refrigerant method is disclosed in U.S. Pat. No. 3,857,245.




According to U.S. Pat. No. 3,857,245 the working fluid is derived from the natural gas itself and therefore an open refrigeration cycle is operated. The expansion of the working fluid is performed by a valve. Partially condensed natural gas is obtained.




The partially condensed natural gas is separated into a liquid phase which is returned to storage and a vapour phase which is mixed with natural gas being sent to a burner for combustion. The working fluid is both warmed and cooled in the same heat exchanger so that only one heat exchanger is required. The heat exchanger is located on a first skid-mounted platform and the working fluid compressors on a second skid-mounted platform.




Nowadays, it is preferred to employ a non-combustible gas as the working fluid. Further, in order to reduce the work of compression that needs to supplied externally, it is preferred to employ an expansion turbine rather than a valve in order to expand the working fluid.




An example of an apparatus which embodies both these improvements is given in WO-A-98/43029. Now two heat exchangers are used, one to warm the working fluid in heat exchange with the compressed natural gas vapour to be partially condensed, and the other to cool the compressed working fluid. Further, the working fluid is compressed in two separate compressors, one being coupled to the expansion turbine.




WO-A-98/43029 points out that incomplete condensation of the natural gas vapour reduces the power consumed in the refrigeration cycle (in comparison with complete condensation) and suggests that the residual vapour—which is relatively rich in nitrogen—should be vented to the atmosphere. Indeed, the partial condensation disclosed in WO-A-98/43029 follows well known thermodynamic principles which dictate that the condensate yield is purely a function of the pressure and temperature at which the condensation occurs.




Typically, the liquefied natural gas may be stored at a pressure a little above atmospheric pressure and the boil-off vapour may be partially condensed at a pressure of 4 bar. The resulting partially condensed mixture is typically flashed through an expansion valve into a phase separator to enable the vapour to be vented at atmospheric pressure. Even if the liquid phase entering the expansion valve contains as much as 10 mole per cent of nitrogen at 4 bar, the resulting vapour phase at 1 bar still contains in the order of 50% by volume of methane. In consequence, in a typical operation, some 3000 to 5000 kg of methane may need to be vented daily from the phase separator. Since methane is recognised as a greenhouse gas such a practice would be environmentally unacceptable.




It is therefore desirable to return any flash gas and any uncondensed vapour to the LNG storage tanks of the ship with the condensate. The return of vapour to the storage tanks would in turn tend to enhance the mole fraction of nitrogen in the ullage space of the storage tanks and thereby give rise to two disadvantages. First, as the concentration of nitrogen in the boil-off gas rises, so more work needs to be performed to condense a given proportion of the boil-off gas. Second, variations in the composition of the boil-off gas make the refrigeration cycle more difficult to control.




The method and invention according to the invention are aimed at mitigating the problems that are caused when vapour is returned with condensed natural gas to a liquefied natural gas (LNG) storage tank.




SUMMARY OF THE INVENTION




According to the present invention a method of reliquefying vapour boiled off from liquefied natural gas held in a storage tank comprising compressing the vapour, at least partially condensing the compressed vapour, and returning the condensate to the storage tank, wherein the boiled off vapour is mixed upstream of the compression with liquefied natural gas.




The invention also provides apparatus for reliquefying vapour boiled-off from liquefied natural gas held in a storage tank comprising, the apparatus comprising a flow circuit comprising a vapour path extending from the tank through a compressor to a condenser for at least partially condensing compressed boiled-off vapour and a condensate path extending from the condenser back to the storage tank, wherein the apparatus additionally comprises a conduit for the flow of liquefied natural gas into at least one mixer forming part of the flow circuit upstream of (i.e. on the suction side of) the compressor.




Preferably, the flow of liquefied natural gas is taken from storage, or from the condensate itself en route to storage.




There are various advantages given by the method and apparatus according to the invention. In particular since the nitrogen mole fraction in the liquefied natural gas is less than the nitrogen mole fraction in the boiled-off vapour and even less than that in flash gas formed by the expansion through the valve of the condensed boil-off vapour, dilution of the boiled-off vapour with the liquefied natural gas tends to dampen swings in the composition of the vapour phase in the storage tank that would otherwise occur were the characterising feature of the method and apparatus according to the invention to be omitted. Dilution of the vapour upstream of the compressor makes it possible to reduce fluctuations in the work of compression arising from fluctuations in the temperature of the vapour. These fluctuations arise mainly from changes in the loading of the storage tanks. Preferably, the inlet temperature of the boiled-off vapour to the compressor is maintained substantially constant. If desired, there is an absorber of liquid droplets at a position upstream of the inlet to the compressor so as to remove any residual droplets of liquid hydrocarbon arising from the mixing of the vapour with the liquefied natural gas at the second location though generally this measure will not be necessary. Mixing upstream of the compression is particularly important when the storage tank is only lightly laden with LNG, for example after the main part of the LNG has been off-loaded. During normal operation however, it is preferred to perform the mixing with a stream of LNG that is diverted from the condensation path. It then becomes unnecessary to employ any mechanical pump to withdraw LNG from storage for the purposes of temperature control.




There are a number of different preferred additional locations for effecting the mixing of the boiled-off vapour or its condensate with the liquefied natural gas. A first preferred additional location is downstream of the boiled-off vapour compressor but upstream of the inlet to the condenser for the vapour. Preferably, the mixing at this location is controlled so as to maintain a constant vapour temperature at the inlet to the condenser. By so controlling the temperature it is possible to reduce fluctuations in the demand for refrigeration of the condenser which can particularly arise from changes in the volume of liquefied natural gas being held in the storage tank.




Preferably, in order to effect the mixing at this additional location, a second mixing chamber is provided with a first inlet for the vapour and a second inlet for liquefied natural gas in finely divided form. Preferably, the second inlet has a flow control valve associated with it, the position of the second flow control valve being automatically adjustable so as to maintain the temperature of the vapour at the inlet to the condenser substantially constant.




Another preferred additional location for the mixing is downstream of the condenser. More preferably, this other additional location is downstream of an expansion valve or pressure regulating valve in the condensate path. Accordingly the pressure of the condensate is preferably reduced upstream of the other additional location.




If desired, the mixing may be performed at more than one of the above mentioned additional locations. Indeed, it is sometimes preferred that it be performed at both of the above mentioned locations in addition to upstream of the compressor, particularly when the storage is only lightly laden with LNG. During normal, fully laden operation, however, mixing need take place only at a location upstream of the compression.




Preferably, the condensate is returned to the storage tank at a position below the surface of the liquid stored therein. It is desirable to introduce gas bubbles in the returning condensate in to the liquid phase in finely divided form so as to facilitate dissolution of residual uncondensed gas or flash gas formed as a result of the passage of the condensate through the expansion valve.




Preferably, the condenser is cooled by a refrigerant flowing in an essentially closed refrigeration cycle which preferably comprises compressing a working fluid in at least one working fluid compressor, cooling the compressed working fluid by indirect heat exchange in a heat exchanger, expanding the cooled working fluid in at least one expansion turbine, warming the expanded working fluid by indirect heat exchange in the condenser, the working fluid thereby providing refrigeration to the condenser, and returning the warmed expanded working fluid through the heat exchanger to the working fluid compressor.




Preferably the apparatus according to the invention comprises a first support platform on which a first pre-assembly including the condenser is positioned and a second support platform on which a second pre-assembly is positioned, the second pre-assembly including the working fluid compressor, the expansion turbine and the heat exchanger. Alternatively the heat exchanger may form part of a third pre-assembly separate from the working fluid compressor and the expansion turbine. The second pre-assembly can be located in the engine room, or a specially ventilated cargo motor room in the deck house, of an ocean going vessel on which the apparatus is to be used. In these locations, the safety requirements that the compressor and the expansion turbine are required to meet are not as high as in other parts of the ship, for example an unventilated cargo machinery room. Preferably both pre-assemblies are mounted on respective platforms that are typically ship-mounted.




Further, by locating the working fluid compressor and the expansion turbine on the same platform as one another, they can be incorporated in to a single machine. Not only does employing a single working fluid compression/expansion machine simplify the apparatus, it also facilitates testing of the machinery prior to assembly of the apparatus according to the invention on board ship. If desired, a plurality of such compression/expansion machines may be provided in parallel, typically with only one operating at any one time. Such an arrangement enables continuous operation of the working fluid cycle even if it is needed to take a machine in operation off-line for maintenance. The first pre-assembly is preferably located in the cargo machinery room within the deck house of the ocean going vessel. The first pre-assembly preferably includes the or each chamber in which the mixing of the boiled-off natural gas vapour, either upstream or downstream of the condensation, or both, with liquid natural gas from storage is performed. Alternatively the mixing chambers can be installed on board the ship.




Preferably the working fluid compressor and the expansion turbine employ seals of a kind which minimise leakage of working fluid out of the working fluid cycle.




Accordingly, instead of conventional labyrinthine seals, either dry gas seals or floating carbon ring seals are used. Even so, it is desirable that the apparatus includes a source of make-up working fluid. By minimising the loss of working fluid, the amount of make-up working fluid that is required is similarly minimised. Since the working fluid is typically required at a pressure in the range of 10 to 20 bar (1000 to 2000 kPa) on the low pressure side of the cycle, this helps to keep down the size of any make-up working fluid compressor that might be required. If nitrogen is selected as the working fluid, a source of nitrogen which is already at the necessary pressure may be employed so as to obviate the need for any make-up working fluid compressor whatever. For example, the source of the make-up nitrogen may be a bank of compressed nitrogen cylinders or, if the ship is provided with a source of liquid nitrogen, a liquid nitrogen evaporator of a kind that is able to produce gaseous nitrogen as a chosen pressure in the range of 10 to 20 bar. Such liquid nitrogen evaporators are well known. If desired, a third pre-assembly comprising the make-up working fluid supply means on a third platform may be employed.











BRIEF DESCRIPTION OF THE DRAWINGS




The apparatus according to the invention will now be described by way of example with reference to the accompanying drawings in which:





FIG. 1

is a schematic diagram of a first ship board natural gas reliquefaction apparatus;





FIG. 2

is a schematic diagram of a second shipboard natural gas reliquefaction apparatus, and





FIG. 3

is a schematic diagram of a third shipboard natural gas reliquefaction apparatus.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

of the drawings, a ship (not shown) has in its hold thermally insulated tanks


4


(of which only one is shown) for the storage of liquefied natural gas (LNG).




Typically, the ship has two or more such tanks


4


. The natural gas reliquefaction apparatus which will be described below is an apparatus that is common to all of the tanks. To this end, the tanks


4


share a common vapour header


12


, a common spray liquid header


14


, a common condensate return header


16


, and a common liquid header


18


. The spray liquid header is typically employed for cooling the tanks


4


after they have discharged a shipment of LNG to a shore-based installation. As will be described below, the spray liquid header


14


is also utilised, in accordance with the invention, in diluting vapour supplied from the vapour header


12


.




As LNG boils at cryogenic temperatures, it is not practically possible to prevent continuous vaporisation of a small proportion of it from the storage tanks


4


. At least the majority of the resulting vapour flows out of the top of the storage tanks


4


to the vapour header


12


. The header


12


communicates with a boil-off compressor


20


, typically located in a cargo machinery room


8


A of a deckhouse


6


with its motor


22


located in the motor room


8


B of the deckhouse


6


, there being a bulkhead sealing arrangement


24


associated with the shaft


26


of the compressor


20


. As shown, the compressor


20


has two stages


28


and


30


to compress the boiled-off vapour to a suitable pressure. Upstream of the inlet to the first stage


28


of the compressor


20


is a mixing chamber


32


. The entire flow of the vapour to the compressor


20


passes through the mixing chamber


32


. Because nitrogen is more volatile than methane, the vapour taken from the tanks


4


has a higher mole fraction of nitrogen than the liquid stored in these tanks. In order to reduce the nitrogen mole fraction of the fluid received by the boil-off compressor


20


, the vapour is mixed in the mixing chamber with LNG supplied from the tanks


4


. To this end, each tank


4


has a submerged LNG pump


34


operable to pump LNG at a desired elevated pressure (typically in excess of 4 bar) to the spray liquid header


14


. The LNG flows from the spray liquid header


14


via a temperature control valve


36


to a spray header


38


located in the chamber


32


. The mixing chamber


32


and the valve


36


are arranged so as to maintain a constant temperature at the exit of the mixing chamber


32


and hence at the inlet to the first stage


28


of the compressor


20


. Thus, the valve


36


is of a kind the setting of which is able to be changed in response to temperature signals from a temperature sensor (not shown) so as to maintain the sensed temperature essentially constant. Essentially all the LNG sprayed into the mixing chamber


32


through the spray header


38


evaporates therein, thus reducing the temperature of the boiled-off vapour. The resulting mixture flows into a phase separator


40


fitted with a pad


42


of demisting absorbent so as to extract from the vapour any residual droplets of liquid. Any liquid separated in the phase separator


40


is returned to the tanks


4


by gravity.




The vapour from the phase separator


40


is compressed in the compression stages


28


and


30


of the compressor


20


. The resulting compressed vapour flows from the compressor


20


to another mixing chamber


44


in which it is mixed with and chilled by a further flow of liquefied natural gas taken from the storage tanks


4


via the spray liquid header


14


. The arrangement of the mixing chamber


44


is analogous to that of the mixing chamber


32


. The mixing chamber


44


is thus provided with a spray header


46


supplied with the LNG through a flow control valve


48


whose operation is analogous to that of the flow control valve


36


. In operation, the valve


48


is arranged so as to set the temperature at the inlet to a condenser


50


. Therefore, not only does operation of the mixing chamber


44


effect a reduction in the mole fraction of nitrogen in the fluid flowing to the condenser


50


, it also has the effect of controlling the inlet temperature to the condenser


50


.




Refrigeration for the condenser is provided by an essentially closed working fluid refrigeration cycle. The working fluid is preferably nitrogen. Nitrogen at the lowest pressure in the cycle is received at the inlet to the first compression stage


62


of a single compression/expansion machine


60


(sometimes referred to as a “compander”) having three compression stages


62


,


64


and


66


in series, and downstream of the compression stage


66


, a single turbo-expander


68


. The three compression stages and the turbo-expander are all operatively associated with a drive shaft


70


which is driven by a motor


72


. The compression-expansion machine


60


is located entirely in the cargo motor room


8


B. In operation, nitrogen working fluid flows in sequence through the compression stages


62


,


64


and


66


of the compression-expansion machine


60


. Intermediate stages


62


and


64


it is cooled to approximately ambient temperature in a first interstage cooler


74


, and intermediate compression stages


64


and


66


, the compressed nitrogen is cooled in a second interstage cooler


76


. Further, the compressed nitrogen leaving the final compression stage


66


is cooled in an after-cooler


78


. Water for the coolers


74


,


76


and


78


may be provided from the ship's own clean water circuit (not shown) and spent water from these coolers may be returned to the water purification system (not shown) of this circuit.




Downstream of the after-cooler


78


the compressed nitrogen flows through a first heat exchanger


80


in which it is further cooled by indirect heat exchange with a returning nitrogen stream. The heat exchanger


80


is located in a thermally-insulated container


82


sometimes referred to as a “cold box”. The heat exchanger


80


and its thermally-insulated container


82


are, like the compression-expansion machine


60


, located in the cargo motor room


8


B of the ship.




The resulting compressed, cooled, nitrogen stream flows to the turbo-expander


68


in which it is expanded for the performance of external work. The external work is providing a part of the necessary energy needed to compress the nitrogen in the compression stages


62


,


64


and


66


. Accordingly, the turbo-expander


68


reduces the load on the motor


72


. The expansion of the nitrogen working fluid to the effect of further reducing its temperature. As a result it is at a temperature suitable for the partial or total condensation of the compressed natural gas vapour in the condenser


50


. The nitrogen working fluid, now heated as a result of its heat exchange with the condensing natural gas vapour, flows back through the heat exchanger


80


thereby providing the necessary cooling for this heat exchanger and from there to the inlet of the first compression stage


62


thus completing the working fluid cycle.




Although it is possible to liquefy the entire flow of natural gas through the condenser


50


only some (typically from 80 to 99%) of the natural gas is in fact condensed. The mixture of condensate and residual vapour flashes through an expansion valve


82


, its pressure thereby being reduced to the pressure in the ullage space of the tanks


4


. Typically, therefore, further vapour is formed by the passage of the liquid through the valve


82


.




The mixture of gas and liquid passing out of the valve


82


flows into a mixer


84


which may, for example, be in the form of a venturi or other mixing device in which it is mixed with a stream of liquid taken from the spray liquid header


14


. The mole fraction of the nitrogen in the natural gas mixture leaving the mixing chamber


84


is therefore less than that of the mixture leaving the valve


82


. The resulting diluted mixture of LNG and natural gas vapour flows in to the condensate return header


16


and from there in to the LNG held in the storage tanks


4


through injectors


86


(only one of which is shown in the drawing). The injectors


86


are arranged so as to enable undissolved gas to be injected into the liquid in the storage tanks or in the form of fine bubbles. This arrangement facilitates the dissolution of gas, particularly when the liquid in the tanks


4


is at its normal level. The dissolution of gas is also facilitated if the injectors


86


are of a kind which create turbulence in the stored LNG. Further, the dissolution of gas in the stored LNG is also facilitated if turbulence is created in the mixture of gas and liquid flowing to the injectors


86


.




Preferably, the mixing chambers


32


and


44


, the condenser


50


, the phase separator


40


, and the mixer


84


, and associated pipework are all located in a single cold box (not shown) and formed as a pre-assembly on a skid-mounted platform (not shown).




The apparatus shown in the drawing is typically operated in two distinct modes according to whether the ship is transporting a full load of LNG from a filling depot to a discharge depot or whether it is returning from the discharge depot to the filing depot. When the ship is fully laden with LNG its tanks


4


normally contain a depth of liquid natural gas in the order of 20 to 30 metres. The composition of the LNG will vary according to its source. Although the actual nitrogen content in the LNG may be relatively low, for example in the order of 0.5% by volume, the boil off gas contains in the order of 10% by volume of nitrogen. If this boil-off gas condenses at a pressure in the order of 4 bar and is flashed back into the storage tank at a pressure of about 1 bar the flash gas contains in the order of 50% by volume nitrogen. As a result, the returning flash gas tends to enrich the gas in the ullage space of the storage tanks


4


significantly in nitrogen. The amount of work in refrigerating the condenser


46


also increases significantly with increasing nitrogen content of the boil-off gas. The method and apparatus according to the invention do however counteract this tendency towards enrichment in nitrogen of the gas phase in the storage tank.




The actual pressure in the ullage space of the storage tanks is normally set by the inlet guide vanes (not shown) of the boil-off gas compressor


20


. The pressure is set to be a little above 1 bar. The inlet temperature to the inlet of the compressor


20


can fluctuate quite widely, but when the storage tanks


4


are fully laden the temperature of the boil-off gas is normally in the order of −140° C., which is an acceptable inlet temperature for the boil-off gas compressor


20


. In these circumstances, the valve


36


can be closed and the boil-off gas caused to by-pass the mixing chamber


32


and, if desired, the phase separator


40


, and flow straight to the inlet of the compressor


20


. One example of an optional by-pass path


100


is illustrated as a dashed line in

FIG. 1. A

substantial temperature rise is, however, caused by the compression of the gas in the two stages


28


and


30


of the boil-off gas compressor


20


. The mixing chamber


44


is operated so as to reduce the temperature of the gas again to near its condensation temperature. Thus, for example, the gas may be cooled to, say, −130° C. in the mixing chamber


44


. The valve


48


is set accordingly. Although the dilution of the gas in the mixing chamber


44


adds to the mass of fluid that has to be refrigerated by the closed circuit refrigeration apparatus, this increasing work is more than offset by reduction in the mole fraction of nitrogen in this fluid and by the reduction in its temperature. In addition, the pre-cooling section of the condenser


50


is smaller than it would be were the mixing in the chamber


44


to be omitted. Normally an amount of LNG at a rate up to 25% by weight, particularly between 20% and 25% by weight, of the rate of flow of boiled-off vapour is added in the mixing chamber. Typically, when the ship is fully laden from 80 to 99% by volume of the gas entering the condenser


50


is condensed therein. The resulting liquid is typically flashed to a pressure of 2 bar through the valve


82


. (This pressure needs to be greater than 1 bar so as to over come the head of liquid in the storage tanks


4


). Typically, the LNG supplied from the spray liquid header


14


is flashed through a valve


88


into the mixer


84


. Typically, the total flow rate of LNG from storage in to the flow path is some five to ten times the original flow rate of the boiled-off vapour. By returning the fluid to the bottom of the storage tanks


4


and arranging for the gas to be introduced into the liquid in the form of fine bubbles, not all of this nitrogen will typically enter the ullage space. Instead, most of it will typically dissolve in the LNG. Accordingly, the proportion of nitrogen in the gas phase in the storage tanks


4


is kept down and the tendency for the concentration of nitrogen in the ullage space of the tanks


4


to fluctuate is also reduced.




For safety reasons, when the tanks discharge their load of LNG (via the liquid header


18


) a small proportion of the LNG is retained. Typically, the depth of LNG in the tanks


4


is reduced to about 1 metre. As a result, during the voyage back to the LNG supply installation, there is a tendency for the temperature in the ullage space to be much higher than it is when the tanks


4


are fully laden. In order to counteract this tendency, there may be a continuous recirculation of LNG via the spray liquid header


14


and spray nozzles


92


, at least one such nozzle being located in each tank


4


, or such a recirculation at the end of its return voyage (so as to pre-cool the tanks


4


prior to their being charged with a fresh amount of LNG). Nonetheless, the temperature of the vapour in the ullage space can rise to above −100° C. Now, the mixing chamber


32


and the phase separator


40


are not by-passed and the valve


36


is set such that sufficient LNG is sprayed into the chamber


32


through the spray header


38


so as to reduce its temperature to approximately −140° C. Typically, LNG is added at this location at a rate up to 25% by weight, particularly between 20% and 25% by weight, of the rate of flow of the boiled-off gas in to the mixing chamber


32


. This enables there to be made a substantial saving in the power consumed by the boil-off gas compressor


20


and the working fluid compressor


60


. In other respects, the operation of the apparatus shown in the drawing is similar to when the tanks are fully charged with LNG. However, in view of the reduction in the depth of LNG in the tanks


4


, very little of the gas introduced with the condensate through the injectors


86


will actually dissolve.




Whether or not the tanks are fully charged with LNG, the operation of the working fluid cycle remains substantially unaltered. The circulating nitrogen working fluid typically enters the first compression stage


62


of the working fluid compressor


60


at a temperature in the order of 20 to 40° C. in a pressure in the range of 12 to 16 bars. The nitrogen leaves the after-cooler


78


typically at a temperature in the range of 25 to 50° C. and a pressure in the range of 40 to 50 bars. It is typically cooled to a temperature in the order of −110 to −120° C. in the heat exchanger


80


. It is expanded in the turbo-expander


68


to a pressure in the range of 12 to 16 bar at a temperature sufficiently low to affect the desired condensation of the natural gas in the condenser


50


.




Although the nitrogen working fluid cycle is essentially closed, there is typically a small loss of nitrogen through the seals of the various compression and expansion stages of the compression-expansion machine


60


. As mentioned above, such losses can be minimised by appropriate selection of seals. Nonetheless, it is still desirable to provide the closed circuit with make-up nitrogen. This is preferably at the lowest nitrogen pressure in the circuit.




Various modifications and additions may be made to the apparatus shown in the drawing. For example, the heat exchanger


80


could be located in the cargo machinery room


8


A of the ship instead of the cargo motor room


8


B. In another modification, diffusers can be substituted for the injectors


86


.




Another modified apparatus is shown in

FIG. 2

of the accompanying drawings. The main difference between the apparatus shown in FIG.


2


and that shown in

FIG. 1

is that the mixing chambers


32


and


44


are supplied with liquefied natural gas from a region of the condensate path intermediate the condenser


50


and the valve


82


. As a result, during normal, fully laden, operation of the tanks


4


the pump


34


need not be operated. Therefore, there will not normally be any mixing in the mixer


84


. However, during any period of operation in which the tanks


4


contain only a small amount of liquefied natural gas, the pump


34


may be actuated so as to supply LNG from storage to the mixer


84


, thereby compensating in this mode of operation for the higher temperature and higher nitrogen content of the vapour to be condensed and the insufficient mixing capability of the injectors


86


in shallow liquid.




In addition, the phase separator


40


and the pad


42


present in the apparatus shown in

FIG. 1

are omitted from the apparatus shown in FIG.


2


. In other respects, the apparatus shown in FIG.


2


and its operation are similar to that shown in FIG.


1


.




Referring now to

FIG. 3

of the accompanying drawings, the apparatus shown therein is generally similar to that shown in

FIG. 2

save that the mixing chamber


44


and its ancillary equipment are omitted. Accordingly, during normal, fully laden, operation of the tanks


4


, there is mixing only in the chamber


32


, but during lightly laden operation, the pump


34


is actuated and mixing takes place in the mixer


84


as well.



Claims
  • 1. A method of reliquefying vapour boiled off from liquefied natural gas held in a storage tank comprising compressing the vapour, at least partially condensing the compressed vapour, and returning the condensate to the storage tank, wherein the boiled off vapour is mixed with liquefied natural gas upstream of the compression.
  • 2. The method claimed in claim 1, wherein the mixing upstream of the compression is controlled so as to keep the temperature constant at an inlet to the compression.
  • 3. The method claimed in claim 1, wherein the boiled-off vapour is mixed, at a location downstream of the compression of the vapour but upstream of the at least partial condensation of the compressed vapour, with liquefied natural gas.
  • 4. The method claimed in claim 3, wherein the mixing at the said location is controlled so as to maintain a constant vapour temperature at an inlet to the condensation.
  • 5. The method claimed in claim 1, wherein the condensate is mixed with liquefied natural gas, the pressure of the condensate being reduced upstream of the mixing of the condensate with liquefied natural gas.
  • 6. The method claimed in claim 1, wherein the condensate is returned to the storage tank at a position below the surface of the liquefied natural gas stored therein.
  • 7. The method claimed in claim 6, wherein gas bubbles in the returning condensate are introduced in finely divided form into the liquefied natural gas held in the storage tank.
  • 8. The method claimed in claim 1, wherein cooling for the condensation is provided by refrigerant flowing in an essentially closed refrigeration cycle.
  • 9. Apparatus for reliquefying vapour boiled-off from liquefied natural gas held in a storage tank, the apparatus comprising a flow circuit comprising a vapour path extending from the tank through a compressor to a condenser for at least partially condensing compressed boiled-off vapour and a condensate path extending from the condenser back to the storage tank, wherein the apparatus additionally comprises a conduit for the flow of liquefied natural gas into at least one mixer forming part of the flow circuit upstream of the compressor.
  • 10. The apparatus claimed in claim 9, wherein there is a second mixer at location downstream of the compressor but upstream of the condenser.
  • 11. The apparatus claimed in claim 9, wherein there is a third mixer downstream of a valve for reducing the pressure of the condensate.
  • 12. The apparatus claimed in claim 9, wherein the condensation path terminates below the surface of the liquefied natural gas in the storage tank.
  • 13. The apparatus claimed in claim 9, wherein the conduit communicates at its inlet end with the tank.
  • 14. The apparatus claimed in claim 9, wherein the conduit communicates at its inlet end with a region of the flow circuit downstream of the condenser.
Priority Claims (2)
Number Date Country Kind
0005709 Mar 2000 GB
0014868 Jun 2000 GB
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Number Name Date Kind
3108446 Sohda et al. Oct 1963 A
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3857245 Jones Dec 1974 A
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3919852 Jones Nov 1975 A
4249387 Crowley Feb 1981 A
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Non-Patent Literature Citations (1)
Entry
Patent Abstracts Of Japan, vol. 001, No. 029 (C-010)), Mar. 28, 1977 & JP 51 151264 A (Hitachi Zosen Corp), Dec. 25, 1976 *abstract*.