The exemplary embodiments disclosed herein relate to methods and apparatuses used in conjunction with a subterranean well and, more particularly, to methods and apparatuses for connecting lubricators, frac lines, and similar well equipment to a wellhead using a high pressure remote connector with self-aligning geometry in order to allow multiple types of well operations to be performed.
It is frequently desired to make a pressure bearing connection between components at a well. However, such components are oftentimes large, heavy, manipulated by imprecise positioning equipment and/or located in relatively inaccessible or hazardous locations. Such conditions can make it difficult to accurately align the components so that the connection can conveniently be made without damaging any elements (such as seals) of the connection.
Therefore, it will be readily appreciated that improvements are continually needed in the art of constructing and utilizing connectors for use in conjunction with wells. Such improvements may be useful whether or not components of a connector are large, heavy, manipulated by imprecise positioning equipment and/or located in relatively inaccessible or hazardous locations.
For a more complete understanding of the exemplary disclosed embodiments, and for further advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings in which:
The following discussion is presented to enable a person ordinarily skilled in the art to synthesize and use the exemplary disclosed embodiments. Various modifications will be readily apparent to those skilled in the art, and the general principles described herein may be applied to embodiments and applications other than those detailed below without departing from the spirit and scope of the disclosed embodiments as defined herein. Accordingly, the disclosed embodiments are not intended to be limited to the particular embodiments shown, but are to be accorded the widest scope consistent with the principles and features disclosed herein.
As mentioned above, the embodiments disclosed herein relate to methods and apparatuses for connecting lubricators, frac lines, and similar well equipment to a wellhead. “Lubricators” are well known to those skilled in the art and refer generally to a long pipe fitted to the top of a wellhead or “Christmas tree” so that tools may be put into the well. The lubricator is installed on top of the tree, well tools are placed in the lubricator, and the lubricator is pressurized to wellbore pressure. The top valves of the tree are then opened to allow the tools to fall or be pumped into the wellbore under pressure. Similarly, frac lines are pipes fitted to the top of the wellhead that carry fracking fluid into the well.
Currently, workers are needed at the wellhead to manually attach/remove a lubricator to/from a wellhead, for example, in wireline operations. However, safety rules restrict personnel from being in a high pressure area (“red zone”) when certain operations, such as fracturing operations, are being performed nearby, such as in an adjacent well. This can cause delays while waiting for the personnel to clear the area. Eliminating the need for personnel at the wellhead to attach/remove the lubricator would improve operational efficiency and reduce HSE (health, safety, and environment) exposure.
The embodiments disclosed herein relate to methods and systems that eliminate the need for personnel to manually attach and remove lubricators, frac lines, and similar well equipment at the wellhead. The methods and systems accomplish this by enabling such well equipment to be attached ahead of time to a remote connector with self-aligning geometry. The self-aligning geometry of the connector in turn allows it be connected to the wellhead using remotely operated equipment whenever needed. A connector adapter may be provided to attach the well equipment to the remote connector. Multiple types of connector adapters may be used to attach multiple types of well equipment to the remote connector, thereby allowing multiple types of well operations to be performed without the need for personnel to be at the wellhead.
In some embodiments, the remote connector may be the same as or similar to the remote connector described in the earlier referenced Non-Provisional application Ser. No. 14/023,610, which is incorporated herein by reference in its entirety. The connector adapter herein disclosed may then be used to make the features of the referenced remote connector (i.e., self-aligning geometry, pressure rating, flow bore) beneficially available for use with the well equipment at the wellhead. Such an arrangement would provide a method of swapping in well services (e.g., wireline services) without exposing personnel to high pressure areas. This would in turn allow other operations (e.g., high pressure operations) to be performed concurrently at or near the wellhead with the current operation, thereby reducing HSE exposure on location.
Representatively illustrated in
In the example of
In the
Referring now to
In the
The structures 18 are pivotably mounted to the connector hub 20, for example, with recesses 28 in the structures 18 being engaged with a ring 30. In other examples, the structures 18 could be pivotably mounted using pivot pins or other devices.
An upper end 18a of each structure 18 is biased radially inward by a biasing device 32. In the open configuration depicted in
The biasing device 32 depicted in
In the
Note that the lower ends 18b of the structures 18 are generally funnel-shaped and have an inner surface 18c that will approximately laterally center the hub 24 with the hub 20 as they are displaced toward each other. This coarse axial alignment helps to guide a seal insert 36 in the wellhead hub 24 into engagement with a seal 38 in the connector hub 20. The seal insert 36 can be received in the connector hub 20 without damage (e.g., which damage might otherwise be caused by the seal insert improperly striking another component) and more precisely axially align the hubs 20, 24, due to the coarse axial alignment of the hubs 20, 24 provided by the structures 18 being maintained in their open configuration by the sleeve 34.
The sleeve 34 is displaced by an actuator 40 of the connector 12. The actuator 40 includes a piston 42 connected to the hub 20, and a cylinder 44 connected to the sleeve 34, so that the sleeve can be displaced relative to the hub 20 and structures 18.
In the open configuration of
As evident from above, the use of the connector 12 provides a number of advantages. However, depending on the implementation, the connector 12 may not be physically compatible with certain types of well equipment. Note in particular the connector 12 has a generally cylindrical connector port 50 at the opposite end from the engagement structures 18 to which well equipment such as the line 14 may be connected. That connector port 50 may not be able to accommodate some types of well equipment.
Referring still to
In the particular example of
Note that when the sleeve 34 is displaced downward by the actuator 40, the structures 18 are caused to pivot relative to the connector hub 20, with the upper ends 18a displacing outward and the lower ends 18b displacing inward. This inward displacement of the lower ends 18b causes the hubs 20, 24 to be received in the recesses 22 and clamped together, thereby preventing separation of the hubs. The hubs 20, 24 and recesses 22 are provided with inclined surfaces, so that engagement between these surfaces acts to urge the hubs toward each other as the recesses pivot inwardly.
In
Referring to
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
Accordingly, as set forth above, in general, in one aspect, the embodiments disclosed herein are directed to a connector adapter for use with a subterranean well. The connector adapter comprises, among other things, a generally cylindrical body defining a coaxial passage therethrough, a connector end at one end of the cylindrical body, the connector end having threads and configured to connect the cylindrical body to a remote connector, and an equipment end at another end of the cylindrical body, the equipment end having threads and configured to connect the cylindrical body to well equipment. The remote connector comprises multiple circumferentially distributed engagement structures which clamp directly together first and second radially enlarged hubs and a biasing device which biases the engagement structures toward an open configuration thereof in which the second hub is separable from the first hub.
In accordance with any one or more of the foregoing embodiments, the the well equipment is one of a lubricator and a frac line.
In accordance with any one or more of the foregoing embodiments, the remote connector further comprises a sleeve which encircles the engagement structures and prevents the engagement structures from displacing radially outward from the open configuration.
In accordance with any one or more of the foregoing embodiments, the remote connector further comprises an actuator which, in response to a first pressure differential applied across a piston of the actuator, displaces the sleeve to an open position in which the biasing device displaces the engagement structures to the open configuration.
In accordance with any one or more of the foregoing embodiments, the actuator, in response to a second pressure differential applied across the piston, displaces the sleeve to a closed position in which the sleeve biases the engagement structures into clamping engagement with the first and second hubs.
In accordance with any one or more of the foregoing embodiments, the the engagement structures are pivotably mounted relative to the first hub between first and second ends of the engagement structures.
In accordance with any one or more of the foregoing embodiments, the biasing device inwardly biases the first ends of the engagement structures and the second ends of the engagement structures are displaced outward by a biasing force exerted by the biasing device.
In accordance with any one or more of the foregoing embodiments, the engagement between the second hub and the engagement structures in the open configuration aligns the first and second hubs.
In general, in another aspect, the embodiments disclosed herein are directed to a method of connecting well equipment to a wellhead. The method comprises, among other things, connecting the well equipment to a connector adapter at an equipment end thereof, connecting a connector end of the connector adapter to a remote connector, and connecting the remote connector to the wellhead. The method further comprises applying pressure to the remote connector from a remote location, thereby allowing multiple circumferentially distributed engagement structures of the connector to displace outward to an open configuration thereof, and displacing a first hub of the connector into contact with a second hub secured to the wellhead, the engagement structures axially aligning the second hub with the first hub during the displacing.
In accordance with any one or more of the foregoing embodiments, the the well equipment includes one of a lubricator and a frac line.
In accordance with any one or more of the foregoing embodiments, the well equipment is connected to the wellhead while a second well operation is being performed near the wellhead.
In accordance with any one or more of the foregoing embodiments, the second well operation includes a fracking operation.
In accordance with any one or more of the foregoing embodiments, the applying of pressure further comprises displacing a sleeve of the connector to an open position thereof, the sleeve in the open position preventing outward displacement of the engagement structures from the open configuration.
In accordance with any one or more of the foregoing embodiments, the applying of pressure further comprises applying a first pressure differential across a piston of an actuator, thereby displacing the sleeve to the open position.
In accordance with any one or more of the foregoing embodiments, the method further comprises applying a second pressure differential across the piston, thereby displacing the sleeve to a closed position in which the sleeve biases the engagement structures into clamping engagement with the first and second hubs.
In accordance with any one or more of the foregoing embodiments, the engagement structures are pivotably mounted relative to the first hub between first and second ends of the engagement structures.
In accordance with any one or more of the foregoing embodiments, a biasing device biases the engagement structures toward the open configuration.
In accordance with any one or more of the foregoing embodiments, the biasing device inwardly biases ends of the engagement structures.
In accordance with any one or more of the foregoing embodiments, opposite ends of the engagement structures are displaced outward by a biasing force exerted by the biasing device.
In general, in yet another aspect, the embodiments disclosed herein are directed to a connector adapter for use with a subterranean well. The connector adapter comprises, among other things, a generally cylindrical body defining a coaxial passage therethrough, a connector end at one end of the cylindrical body, the connector end having threads and configured to connect the cylindrical body to a remote connector, and an equipment end at another end of the cylindrical body, the equipment end having threads and configured to connect the cylindrical body to well equipment. The coaxial passage has a first inner diameter that transitions to a second inner diameter near the equipment end, the second inner diameter being larger than the first inner diameter. The remote connector comprises multiple circumferentially distributed engagement structures which clamp directly together first and second radially enlarged hubs and a sleeve which encircles the engagement structures and prevents the engagement structures from displacing radially outward from an open configuration thereof in which the second hub is separable from the first hub.
In accordance with any one or more of the foregoing embodiments, the well equipment is one of a lubricator and a frac line.
In accordance with any one or more of the foregoing embodiments, engagement between the second hub and the engagement structures in the open configuration aligns the first and second hubs.
In accordance with any one or more of the foregoing embodiments, the remote connector further comprises an actuator which, in response to a first pressure differential applied across a piston of the actuator, displaces the sleeve to an open position in which the engagement structures are in the open configuration.
In accordance with any one or more of the foregoing embodiments, the actuator, in response to a second pressure differential applied across the piston, displaces the sleeve to a closed position in which the sleeve biases the engagement structures into clamping engagement with the first and second hubs.
In accordance with any one or more of the foregoing embodiments, the engagement structures are pivotably mounted relative to the first hub between first and second ends of the engagement structures.
In accordance with any one or more of the foregoing embodiments, the remote connector further comprises a biasing device which biases the engagement structures toward the open configuration.
In accordance with any one or more of the foregoing embodiments, the biasing device inwardly biases ends of the engagement structures.
In accordance with any one or more of the foregoing embodiments, opposite ends of the engagement structures are displaced outward by a biasing force exerted by the biasing device.
In general, in still another aspect, the embodiments disclosed herein are directed to a wellhead assembly for mounting to a wellhead in a subterranean well. The wellhead assembly comprises, among other things, a remote connector comprising (i) multiple circumferentially distributed engagement structures which clamp directly together first and second radially enlarged hubs, (ii) a biasing device which biases the engagement structures toward an open configuration thereof, in which the second hub is separable from the first hub, (iii) a sleeve which encircles the engagement structures and prevents the engagement structures from displacing radially outward from the open configuration, and (iv) an actuator which, in response to a first pressure differential applied across a piston of the actuator, displaces the sleeve to an open position in which the biasing device displaces the engagement structures to the open configuration, (v) wherein the engagement structures and the piston of the actuator are circumferentially aligned with one another so as to define a flow path therethrough extending coaxially with the first and second hubs when the engagement structures clamp together the first and second hubs. The wellhead assembly also comprises a connector adapter connected to the remote connector, the connector adapter comprising a generally cylindrical body defining a coaxial passage therethrough, a connector end at one end of the cylindrical body configured to connect to the remote connector, and an equipment end at another end of the cylindrical body, wherein the coaxial passage has a first inner diameter that transitions to a second inner diameter near the equipment end, the second inner diameter being larger than the first inner diameter. The wellhead assembly further comprises well equipment connected to the connector adapter at the equipment end thereof, the well equipment being one of a lubricator and a well servicing line, the well servicing line including a frac line, wherein the wellhead assembly is preassembled as a single assembly for mounting to the wellhead.
It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the above description of the representative examples, directional terms (such as “above,” “below,” “upper,” “lower,” etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly understood that the scope of this disclosure is not limited to any particular directions described herein.
The terms “including,” “includes,” “comprising,” “comprises,” and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as “including” a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term “comprises” is considered to mean “comprises, but is not limited to.”
While the invention has been described with reference to one or more particular embodiments, those skilled in the art will recognize that many changes may be made thereto without departing from the spirit and scope of the description. Each of these embodiments and obvious variations thereof is contemplated as falling within the spirit and scope of the claimed invention, which is set forth in the following claims.
This application claims priority to U.S. Provisional Application No. 62/541,513, entitled “Remote Connection to Wellhead for Multiple Operations,” filed Aug. 4, 2017, and is a continuation-in-part of U.S. Non-Provisional application Ser. No. 14/023,610, entitled “High Pressure Remote Connector With Self-Aligning Geometry,” filed Sep. 11, 2013, both of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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62541513 | Aug 2017 | US |
Number | Date | Country | |
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Parent | 14023610 | Sep 2013 | US |
Child | 16015083 | US |