The present invention relates to a remote control apparatus for actuators of a mobile crane.
Conventionally, a remote control apparatus for remotely controlling actuators of a mobile crane has been proposed. As an operator's cab of a mobile crane has a large number of levers, even though it is attempted to reproduce the lever layout at a remote control apparatus as it is, the size of the apparatus is increased so that the apparatus is not suitable for carrying. Meanwhile, in the case of a vehicle-mounting type crane, the number of operation inputs is relatively small. Accordingly, a small-sized remote control apparatus that is operable by one hand is realized.
Besides, PTL 1 discloses a transmitter for remotely controlling a crane having an initial mode and an operation mode, for example. In such a transmitter for remotely controlling a crane, the initial mode includes a setting mode for a user, a setting mode for service, and a setting mode for a manufacturer.
As described above, in a conventional remote control apparatus, there is a problem in that it is not easy to perform operation by a limited number of operation sections, and that the number of operation inputs is insufficient for work preparation (for example, extension and housing of a jib and operation of four outriggers) specific to a large crane such as a rough terrain crane or an all-terrain crane.
Therefore, an object of the present invention is to provide a small-sized remote control apparatus that is operable by one hand and in which work preparation specific to a large crane can be performed easily.
In order to achieve the aforementioned object, a remote control apparatus of the present invention is a remote control apparatus for actuators of a mobile crane. The apparatus includes an apparatus body having a grip to be gripped by a hand and an operation surface for operating the actuators, a plurality of selection sections for selecting an actuator, the selection sections each being disposed on the operation surface, the selection sections each setting a motion direction of the selected actuator to be a forward direction or a backward direction according to a movement of the selection section from a neutral position to a first direction or a second direction, and a trigger section disposed near the grip, the trigger section allowing the actuator selected by the selection section to operate in the forward direction or the backward direction according to the operation amount. Among the selection sections, two selection sections that are most frequently used in a work preparation step of the mobile crane are disposed adjacently near center of the operation surface.
As described above, a remote control apparatus of the present invention includes an apparatus body, a plurality of selection sections each disposed on an operation surface, the selection sections each setting a motion direction of a selected actuator to be a forward direction or a backward direction according to a movement of the selection section from a neutral position to a first direction or a second direction, and a trigger section that allows the actuator selected by the selection section to operate in the forward direction or the backward direction according to the operation amount. Among the selection sections, two selection sections that are most frequently used in the work preparation step of the mobile crane are disposed adjacently near the center of the operation surface. As the present invention has such a configuration, it is possible to provide a remote control apparatus that is operable by one hand and in which work preparation specific to a large crane is easily performed.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. The constituents elements described in the embodiments provided below are illustrated as examples, and do not limit the technical scope of the present invention.
(Configuration)
First, the overall configuration of rough terrain crane 1, as a mobile crane having remote control apparatus 40 for actuators, of the present embodiment will be described with use of
(Overall Configuration of Crane)
As illustrated in
Outrigger 11 is able to be slide-extending or slide-housing outward in the width direction from vehicle body 10 by extending or contracting slide cylinder 52. The outrigger is also able to be jack-extending or jack-housing in the vertical direction from vehicle body 10 by extending or contracting jack cylinder 51.
Slewing base 12 has a pinion gear to which the power of the slewing motor is transmitted. Slewing base 12 turns about the pivot shaft when the pinion gear engages with a circular gear provided to vehicle body 10. Slewing base 12 includes operator's cab 18, bracket 13, and counter weight 19. Operator's cab 18 is disposed on the front right side of slewing base 12. Bracket 13 is disposed on the back center of slewing base 12. Counter weight 19 is disposed on the back lower part of slewing base 12.
Boom 14 is composed of base end boom 141, intermediate boom 142, and top boom 143 in a telescopic manner. Boom 14 is extended or contracted by a telescopic cylinder disposed inside. The boom head at the tip of top boom 143 is provided with a sheave. The sheave is wound with wire rope 16. From wire rope 16, hook block 17 is suspended.
Outermost base end boom 141 is configured such that the base portion thereof is attached turnably to the support shaft horizontally disposed on bracket 13. Base end boom 141 derricks vertically with the support shaft being the center of rotation. Further, derricking cylinder 15 is stretched between bracket 13 and a lower face of base end boom 141. Boom 14 entirely derricks when derricking cylinder 15 is extended or contracted.
Further, in rough terrain crane 1 of the present embodiment, jib 30 and tension rods 20, 20 are housed in a laterally held state on a side face of base end boom 141. Jib 30 and tension rods 20, 20 are attached/housed with use of a plurality of pins (not illustrated) and side up cylinder 31.
(Configuration of Control System)
Next, a configuration of a control system including remote control apparatus 40 of the present embodiment will be described with use of
The control system of the present embodiment includes, as a hydraulic circuit, PTO 62, hydraulic pump 63, and control valve 64. PTO 62 takes out power from transmission 61 of engine 60. Hydraulic pump 63 is rotationally driven by PTO 62 and pressurizes hydraulic oil from oil tank 65. Control valve 64 controls the flow of hydraulic oil discharged from hydraulic pump 63. Control valve 64 is composed of a group of valves corresponding to respective actuators. Each valve is controlled by controller 70.
Controller 70 is a computer having a bus, an arithmetic unit, a memory unit, and the like. Controller 70 receives operation signals from slewing lever 71, derricking lever 72, telescoping lever 73, main winch lever 74, and the like. Controller 70 also receives operation signals from remote control apparatus 40 via communication section 70a. Based on a received operation signal, controller 70 computes a moving direction and a moving amount of each valve, transmits a signal to control valve 64, to thereby control the actuator.
As illustrated in
Operation surface 42 includes display section 43, power switch 44, mode button 46, setting buttons F1, F2, and F3, slewing lever switch S1, derricking lever switch S2, sub winch lever switch S3, and main winch lever switch S4. Display section 43 is disposed in an upper portion of operation surface 42. Power switch 44 is disposed on the right side of display section 43. Mode button 46 is disposed on the bottom left side of the display section. Setting buttons F1, F2, and F3 are disposed to be aligned on the right side of mode button 46. Slewing lever switch S1 is disposed below operation surface 42 corresponding to mode button 46 and setting buttons F1, F2, and F3. Mode button 46 and setting buttons F1 to F3 constitute a mode switching section.
Display section 43 is a liquid crystal display, and is switched to a setting screen when mode button 46 is long-pressed. Subsequent to mode button 46, when setting buttons F1, F2, and F3 each are pressed, the mode is switched to a crane mode (planking suspending step mode), an outrigger extending/housing step mode, and a jib mounting/dismounting step mode.
Four lever switches S1 to S4 as selection sections each set the motion direction of each actuator to a forward direction or a backward direction when each switch is moved (tilted) from the neutral position to a first direction or a second direction. Each lever switch S1 (S2, S3, S4) is energized by a spring so as to return to the neutral position from the moved (tilted) position.
Specifically, regarding slewing lever switch S1, in the crane mode, when slewing lever switch S1 is tilted upward, a left turn is selected, while when it is tilted downward, a right turn is selected. In the jib mounting/dismounting step mode, when slewing lever switch S1 is tilted upward, a boom 14 extending motion is selected, while when it is tilted downward, a boom 14 contracting motion is selected. Further, in the outrigger extending/housing mode, slewing lever switch S1 corresponds to the operation of outrigger 11 on the back left side.
Regarding derricking lever switch S2, in the crane mode, when derricking lever switch S2 is tilted upward, a boom 14 derricking motion is selected, while when it is tilted downward, a boom 14 falling motion is selected. In the jib mounting/dismounting step mode, when derricking lever switch S2 is tilted upward, a derricking motion of boom 14 or jib 30 is selected, while when it is tilted downward, a falling motion of boom 14 or jib 30 is selected. In the jib mounting/dismounting step mode, when setting button F1 is pressed, the operation targets, namely boom 14 and jib 30, are switched from each other. Further, in the outrigger extending/housing mode, derricking lever switch S2 corresponds to the operation of outrigger 11 on the front left side.
Regarding sub winch lever switch S3, in both the crane mode and the jib mounting/dismounting step mode, when sub winch lever switch S3 is tilted upward, lowering of the sub winch is selected, while when it is tilted downward, hoisting of the sub winch is selected. Further, in the outrigger extending/housing mode, sub winch lever switch S3 corresponds to the operation of outrigger 11 on the front right side.
Regarding main winch lever switch S4, in the crane mode, when main winch lever switch S4 is tilted upward, lowering of the main winch is selected, while when it is tilted downward, hoisting of the main winch is selected. In the jib mounting/dismounting step mode, when main winch lever switch S4 is tilted upward, hoisting of the main winch or up-mode of side up cylinder 31 is selected, while when it is tilted downward, lowering of the main winch or down-mode of side up cylinder 31 is selected. In the jib mounting/dismounting step mode, when setting button F3 is pressed, the operating targets, namely the main winch and side up cylinder 31, are switched from each other. Further, in the outrigger extending/housing mode, main winch lever switch S4 corresponds to the operation of outrigger 11 on the back right side.
(Action)
Next, an action of remote control apparatus 40 for the actuators of rough terrain crane 1 according to the present embodiment will be described with reference to
(Crane Mode)
As illustrated in
(Jib Mounting/Dismounting Step Mode)
In the jib mounting/dismounting step mode, first, a jack-up confirmation screen is displayed as illustrated in
Here, jib mounting/dismounting procedures will be described in brief to facilitate understanding. First, at the time of jib mounting, jib 30 is moved from the housed state to the lower surface of boom 14. In this state, tension rod 20 is connected to the link at the tip of boom 14, and a jib set pin is inserted. Then, an auxiliary rope is attached to prepare for shaking out jib 30 from boom 14. Then, jib 30 is shaken out from boom 14, and the jib tilt cylinder is extended to wing up jib 30 to an operation state. Meanwhile, at the time of jib housing, the jib tilt cylinder is entirely contracted to allow jib 30 to be in a suspended state. In this state, an auxiliary rope is attached to prepare for fixing jib 30 to boom 14. Next, jib 30 is drawn to the lower surface of boom 14 and fixed to boom 14. Next, the jib set pin is drawn to detach tension rod 20 from the link at the tip of boom 14. Then, jib 30 is drawn from the lower face to a side face of boom 14.
In the jib mounting described above, a manual work, derricking of boom 14, and hoisting/lowering of sub winch are performed. For example, in the procedure of shaking out jib 30 from boom 14, trigger 45 is pulled by a forefinger while derricking lever switch S2 is tilted downward by a thumb to thereby raise boom 14. Next, one end of an auxiliary rope is manually inserted into the tip of jib 30 and is engaged at a position near the base end of boom 14. Then, the other end of the auxiliary rope is manually attached to an auxiliary hook. In this state, the sub winch is hoisted by pulling trigger 45 by a forefinger while tilting sub winch lever S3 downward by a thumb to a degree of not stretching the auxiliary rope too much. Next, the safety rope is manually removed from the tip of jib 30. In this state, by pulling trigger 45 by the forefinger while tilting derricking lever switch S2 downward by the thumb, boom 14 is further raised. Then, in a state where boom 14 is slightly extended, the sub winch is lowered to allow jib 30 to be vertical to the ground. Further, while lowering the sub winch, boom 14 is tilted and the auxiliary rope is manually removed. At this time, trigger 45 is pulled by the forefinger, while both the derricking lever switch S2 and the sub winch lever switch S3 are tilted by the thumb. The work further continues thereafter.
(Outrigger Extending/Housing Step Mode)
As illustrated in
(Effect)
Next, advantageous effects to be achieved by remote control apparatus 40 of the actuator of the present embodiment will be listed and described.
(1) As described above, remote control apparatus 40 for the actuators of the mobile crane of the present embodiment includes an apparatus body having grip 41 to be gripped by a hand and operation surface 42 for operating the actuators; lever switches S1 to S4 as selection sections for selecting the actuators, the switches each being disposed on operation surface 42 and setting the motion direction of the selected actuator to be a forward direction or a backward direction according to a movement of the switch from a neutral position to a first direction or a second direction; and trigger 45 disposed near grip 41 and allowing the actuator selected by each of lever switches S1 to S4 to operate in a forward direction or a backward direction at a velocity corresponding to the operation amount. In remote control apparatus 40, configured as described above, of the present embodiment, two lever switches S2 and S3 that are most frequently used actuators in the work preparation step of the mobile crane, among lever switches S1 to S4, are arranged adjacently near the center of operation surface 42. Accordingly, in remote control apparatus 40 of the present embodiment, it is easy to operate lever switches S2 and S3 that are frequently used in the work preparation step by a thumb in a state where remote control apparatus 40 is held by one hand.
In the work preparation step, an operator must go out of operator's cab 18 and perform preparation manually. Conventionally immediately after returning to operator's cab 18 for operating an actuator, the operator must go out again and perform preparation manually. Therefore, work efficiency is poor. Meanwhile, in the case of remote control apparatus 40 of the present embodiment, the operator is able to operate an actuator outside operator's cab 18. As such, the operator does not need to go up and down operator's cab 18 only for operation. Further, two lever switches S2 and S2 corresponding to frequently used actuators are arranged near the center. As such, it is possible to operate remote control apparatus 40 for operating the actuator by a thumb of one hand, and perform a work by the other hand. Further, by simultaneously operating two lever switches S2 and S3, it is possible to operate two actuators simultaneously.
(2) Further, derricking lever switch S2 and sub winch lever switch S3 that are most frequently used in the work preparation step of a mobile crane, in particular, in a planking suspending step and a jib mounting/dismounting step, are disposed adjacently near the center of the operation surface 42. Accordingly, the work preparation step can be performed efficiently. This means that in the jib mounting/dismounting step for example, when jib 30 is shaken out or drawn to boom 14, derricking of boom 14 and hoisting or lowering of the sub winch are often performed. As lever switches S2 and S3 corresponding to them are disposed near the center, operation can be made easily. Further, in the procedure of shaking out jib 30, a work to tilt boom 14 and lower the winch simultaneously can be realized.
(3) Further, remote control apparatus 40 of the present embodiment has four lever switches S1 to S4. Four lever switches S1 to S4 are slewing lever switch S1, derricking lever switch S2, sub winch (auxiliary) lever switch S3, and main winch (main) lever switch S4 provided in the order presented from the left of the operation surface 42. This layout is almost the same as the lever layout in operator's cab 18 (in the order of slewing, derricking, telescope, sub winch, and main winch). Accordingly, an operator can memorize the layout easily, whereby misoperation can be prevented.
(4) Further, the remote control apparatus 40 further includes a mode switching section that switches actuators assigned to the selection sections. The mode switching section is composed of setting buttons F1 to F3 corresponding to the respective modes, and a mode button 46 enabling mode switching by setting buttons F1 to F3. Among them, setting buttons F1 to F3 are composed of setting button F1 corresponding to a planking suspending step mode of the mobile crane, setting button F3 corresponding to a jib mounting/dismounting step mode, and setting button F2 corresponding to an outrigger extending/housing step mode. By switching the mode as described above, it is possible to remotely control a large number of actuators by a limited number of operation sections. It should be noted that while description has been given on the case where switching can be made to any of the three modes in the present embodiment, the present invention is not limited to this. The case where at least two modes are switchable is acceptable.
In addition, in remote control apparatus 40, one lever switch can be used for two actuators through switching in each preparation step. For example, in the jib mounting/dismounting step mode, when setting button F1 is pressed, derricking switch S2 is switched to boom derricking or jib tilt. Further, extending/housing of side up cylinder 31 is switched to the main winch that is less frequently used in the jib mounting/dismounting step mode. Further, setting buttons F1 and F3 are disposed coaxially on the lever switches S2 and S4 to be switched. Such an arrangement contributes to prevention of misoperation by unifying the recognition of the operator.
(5) Further, remote control apparatus 40 includes four lever switches S1 to S4. In the outrigger extending/housing step mode, four lever switches S1 to S4 are assigned back left outrigger lever switch S1, front left outrigger lever switch S2, front right outrigger lever switch S3, and back right outrigger lever switch S4 in the order presented from the left of the operation surface 42. Accordingly, it is possible to simultaneously operate only two outriggers 11 on the front side, only two outriggers 11 on the right side, or only two outriggers 11 on the left side.
While the embodiment of the present invention has been described in detail with reference to the accompanying drawings, a specific configuration is not limited to the embodiment. Design changes of a degree not deviating from the scope of the present invention are included in the present invention.
For example, in the present embodiment, description has been given on the case including a crane mode, a jib mounting/dismounting step mode, and an outrigger extending/housing step mode. However, the present invention is not limited to this. A configuration in which only two modes, that is, crane mode and a jib mounting/dismounting step mode, are switched from each other is also acceptable.
Number | Date | Country | Kind |
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2015-196269 | Oct 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/078335 | 9/27/2016 | WO | 00 |