Recreational vehicles (RVs) generally include some type of ventilation system. While some RVs have full air-conditioning systems, many use a ventilation system including only a fan and a vent. Conventional fan and vent systems require the occupant to manually operate the fan. Several manual adjustments of the fan may be required until the desired cooling or ventilation effect is achieved.
Some embodiments of the invention provide a remotely-controlled ventilation system for use in a recreational vehicle having a ceiling and a wall. The system can include a chassis mounted to at least one of the ceiling and the wall of the recreational vehicle, a fan coupled to the chassis, and a dome coupled to the chassis. The system can also include a remote control configured to operate the fan and the dome.
In some embodiments, the invention provides a method of remotely controlling a ventilation system for use in a recreational vehicle having a wall and a ceiling. The method can include coupling a fan and a dome to at least one of the wall and the ceiling of the recreational vehicle. The fan and the dome can be connected to a controller. The method can also include transmitting a signal from a remote control to the controller in order to operate the fan and the dome.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
In addition, embodiments of the invention include both hardware and electronic components or modules that, for purposes of discussion, may be illustrated and described as if the majority of the components were implemented solely in hardware. However, one of ordinary skill in the art, and based on a reading of this detailed description, would recognize that, in at least one embodiment, the electronic based aspects of the invention may be implemented in software. As such, it should be noted that a plurality of hardware and software based devices, as well as a plurality of different structural components may be utilized to implement the invention. Furthermore, and as described in subsequent paragraphs, the specific mechanical configurations illustrated in the drawings are intended to exemplify embodiments of the invention and that other alternative mechanical configurations are possible.
The remote-controlled ventilation system 100 can include a chassis 105 configured to mount in an aperture (not shown). The chassis 105 is illustrated as being square in shape but can be other suitable shapes. The chassis 105 can have an outer edge 110, an inner edge 115, and a flange 120. The flange 120 can be positioned circumferentially around a center portion of the chassis 105. The outer edge 110 can be inserted through the aperture until the flange 120 contacts the edges of the aperture. The flange 120 can be fastened to the aperture by screws or other suitable fasteners, such as rivets, bolts, glue, and double-sided tape. A gasket 125 can fit over the outer edge 110 and mount to the outside of the aperture opposite the flange 120. A water-tight seal can be formed between the gasket 125 and the chassis 105 and between the gasket 125 and the outside surface of the aperture. A fan motor 130 having an armature 135 can mount to the chassis 105. The armature 135 can extend through the chassis 105 and can be coupled to a fan 140.
A hinge 145 can be coupled to one side of the outer edge 110 of the chassis 105 that extends beyond the aperture. In one embodiment, screws can be used to fasten a first end 150 of the hinge 145 to the chassis 105. A second end 155 of the hinge 145 can attach to a dome or lid 160, which can have a generally curved, convex shape, a flat shape, or other suitable shapes. The outer dimensions of the dome 160 can be approximately equal to the outer dimensions of the chassis 105. The dome 160 can swivel on the hinge 145 to open and/or close access to the aperture. When fully closed, the dome 160 can form a water-tight seal with the gasket 125, preventing any water from entering the RV through the aperture.
Turning the worm gear shaft 210 in one direction can raise the lifting end 207 of the lift arm 205, and turning the worm gear shaft 210 in the opposite direction can lower the lifting end 207 of the liftarm 205. The housing 222 can be mounted to the chassis 105. The end of the lift arm 205 can be coupled to a bracket 235, which can be mounted on the dome 160. As a result, turning the worm gear shaft 215 can raise or lower the dome 160.
As shown in
A master controller 260 can be coupled to the chassis 105. The master controller 260 can be electrically connected to the fan motor 130 and can control the speed and direction of the fan 140. The master controller 260 can also be electrically connected to the dome motor 240 and can control its speed and direction as well. The master controller 260 can be further coupled to a rain sensor 265 (e.g., model 12-117-01 manufactured by Yantat). A temperature sensor and an antenna can be mounted on or connected to the master controller 260. The antenna can enable the master controller 260 to receive data from a remote control 270 via a radio frequency (“RF”) signal. Alternative communication methods can be used by the master controller 260 and the remote control 270, such as infrared (“IR”) or other suitable types of communication.
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In some embodiments, a microswitch 980 having a lever 990, a first contact 992, and a second contact 993 can be mounted on the panel 250. The lever 990 can have a first position in which there can be an electrical open between the first contact 992 and the second contact 993. The lever 990 can have a second position in which there can be an electrical coupling between the first contact 992 and the second contact 993. The screen assembly 275 can have a plurality mounting clips 995 which can pass through openings in the panel 250 and can hold the screen assembly 275 in place. An opening in the panel 250 can be positioned such that when the screen assembly 275 is mounted to the panel 250, a mounting clip 995 can engage the lever 990 and cen move the lever 990 from the first position to the second position and can electrically couple the first contact 992 to the second contact 993.
In one embodiment, the fan battery 310 can be a standard 12-Volt automotive battery. The fan battery 310 can be connected to the voltage source 315 via a connection 350. In some embodiments, the +12-Volt contact of the fan battery 310 can connect to the first contact 992 of the microswitch 980. The second contact 993 of the microswitch 980 can connect to an overcurrent protector F1. When the screen assembly 275 is properly mounted, the lever 990 can be forced into its second position and the +12-Volt contact of the fan battery 310 can be electrically coupled to the overcurrent protector F1. When the screen assembly 275 is not mounted, or is not properly mounted, to the panel 250, the lever 990 can be in its first position and the fan battery 310 can be electrically isolated from the overcurrent protector F1. Therefore, in potentially unsafe circumstances, where the screen assembly 275 is not mounted correctly, the master controller 260 can be disconnected from the battery 310 and the remote controlled ventilation system 100 can be inoperable.
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The +12-Volt unfiltered signal can be provided to pins 8 and 11 of relay K1. A mosfet Q1 (e.g., part number RFD3055LESM manufactured by Fairchild, among others) can be driven, through resistor R8 (e.g., 1.0 kΩ), by the microcontroller 305 via a connection 378. When the microcontroller 305 provides a low signal via the connection 378 to mosfet Q1, mosfet Q1 can maintain an open circuit condition and the +12-Volt unfiltered signal can be provided to pins 6 and 9 of relay K1 through a diode D2 (e.g., part number 1N4001 manufactured by Microcomercial, among others). The +12-Volt unfiltered signal can be applied to the four input pins 6, 8, 9, and 11 of relay K1 and to output pins 4 and 13 of relay K1. This can apply the +12-Volt unfiltered signal to both terminals W5 and W6 of the dome motor 240 to turn the dome motor 240 off.
To power the dome motor 240, the fan microcontroller 305 can provide a high signal to the mosfet Q1. The mosfet Q1 can close its circuit to provide a near ground potential (to pins 6 and 9 of relay K1), after the voltage drop of a resistor R20 (0.47 Ω). Depending on the state of a dome direction signal 380 on the connection from the microcontroller 305, the ground potential can be passed to the terminal W5 or W6 of the dome motor 240 and the +12-Volt unfiltered signal can be passed to the other terminal, resulting in the dome motor 240 being turned on. Diode D2 can prevent the +12-Volt unfiltered from being shorted to ground in this state.
The direction of the dome motor 240 can be controlled by the fan microcontroller 305 via a connection 380. The fan microcontroller 305 can provide a signal to a mosfet Q3 (e.g., part number 2N7002 manufactured by Fairchild, among others) through resistor R9 (1.0 kΩ). When the signal is low, the mosfet Q3 can maintain an open circuit condition. In this state, the +12V signal can be provided to both the inputs 1 and 16 of relay K1. The coil in relay K1 can be deenergized, resulting in input pin 11 being connected to output pin 13 and input pin 6 being connected to output pin 4. When the dome motor 240 is turned on by the fan microcontroller 305, the dome motor 240 can run in its forward direction and raise the dome 160. When the signal provided by the microcontroller 305 via the connection 380 to the mosfet Q3 is high, the mosfet Q3 can close its circuit and provide a ground potential to pin 1 of relay K1. This can cause the coil to energize and pull the contacts of relay K1, such that input pin 9 can be connected to output pin 13 and input pin 8 can be connected to output pin 4. This can result in reverse operation (lowering) of the dome motor 240 when the dome motor 240 is turned on by the fan microcontroller 305.
As shown in
To power the fan motor 130, the fan microcontroller 305 can provide a high signal to mosfet Q2. The mosfet Q2 can close its circuit to provide a near ground potential (to pins 6 and 9 of relay K2), after the voltage drop of a resistor R19 (0.01 Ω). Depending on the state of a fan direction signal 334 from the fan microcontroller 305, the ground potential can be passed to terminal W4 or W3 of the fan motor 130 and the +12-Volt unfiltered signal can be passed to the other terminal, resulting in the fan motor 130 being turned on. Diode D1 can prevent the +12-Volt unfiltered signal from being shorted to ground in this state. The speed of the fan motor 130 can be controlled by pulse width modulation (“PWM”) of the signal provided to the mosfet Q2. In some embodiments, a duty cycle of the signal provided to the mosfet Q2 can range from 0% (off) to 100% (full speed) in about eight substantially equal increments. In one embodiment, a 50% duty cycle can be equal to 50% fan motor speed.
The fan motor 130 direction can be controlled by the fan microcontroller 305 via a connection 384. The fan microcontroller 305 can provide a signal to a mosfet Q4 (e.g., part number 2N7002 manufactured by Fairchild, among others) through resistor R17 (0.01 kΩ). When the signal is low, the mosfet Q4 can maintain an open circuit condition. In this state, the +12-Volt signal can be provided to both inputs 1 and 16 of relay K2. The coil in relay K2 can be deenergized, which can result in input pin 11 being connected to output pin 13 and input pin 6 being connected to output pin 4. When the fan motor 130 is turned on by the fan microcontroller 305, the fan motor 130 can run in its forward (intake) direction. When the signal provided by the fan microcontroller 305 via the connection 384 to the mosfet Q4 is high, the mosfet Q4 can close its circuit and can provide a ground potential to pin 1 of relay K2. This can cause the coil to energize and pull the contacts of relay K2, such that input pin 9 can be connected to output pin 13 and input pin 8 can be connected to output pin 4. This can result in reverse (exhaust) operation of the fan motor 130 when the fan motor 130 is turned on by the fan microcontroller 305.
Some embodiments of the current monitor module 345 (as shown in
Some embodiments of the current monitor module 345 (as shown in
As shown in
The microprocessor 390 (at pin 18) can be connected to the fan antenna module 320 via the connection 372. The microprocessor 390 (at pin 15) can be connected to the rain sensor module 325 via the connection 374. The microprocessor 390 (at pin 13) can be connected to the temperature sensor 330 via the connection 376. The microprocessor 390 (at pins 9 and 16) can be connected to the dome control module 335 via the connections 378 and 380. The microprocessor 390 (at pins 17 and 19) can be connected to the fan control module 340 via the connections 382 and 384. The microprocessor 390 (at pin 14) can be connected to the current sensing module 345 via the connection 386. The microprocessor 390 (at pin 10) can be connected to a switch SW1, which can be connected to ground.
If rain was not detected (at step 402), the master controller 260 can determine if the system is in automatic mode (step 404). If the mode is set to automatic, the microprocessor 390 can read the voltage provided by the temperature sensor module 330. If the temperature detected is above a first threshold (at step 407), the ventilation system can attempt to cool the RV. The microprocessor 390 can output a low signal on pin 16 (connection 380) to set the dome direction to open and can output a high signal on pin 9 (connection 378) to energize the dome motor 240 opening the dome 160 (step 408). When the dome 160 reaches its fully-open position, the dome 160 can stop moving. However, the dome motor 240 can continue running, but because its armature cannot turn, the current the dome motor 240 draws can increase. A signal representative of this increasing current can be sent by the current monitor module 345 via the connection 386 to pin 14 of the microprocessor 390. Once this signal reaches a threshold, the microprocessor 390 can remove the signal from pin 9, which can de-energize the dome motor 240. Processing can continue (at step 410), where the fan can be turned on or sped up by incrementing its duty cycle.
At step 412, the microprocessor 390 can poll the signal on pin 14 received from the current monitor module 345. If this signal exceeds a threshold, a high-amps counter can be incremented (step 414). If the high-amps counter is less than a threshold, processing can continue (at step 400.) If the high-amps counter is greater than or equal to the threshold total, a fault condition (e.g., the fan 140 is blocked) can be determined to exist and the fan can be turned off (step 418) and the mode can be set to manual (step 420).
If the temperature is below the first threshold (at step 407), the temperature can be compared to a second threshold (step 422). If the temperature is above the second threshold, processing can continue (at step 412) with determining the fan amps. If the temperature is below the second threshold, the master controller 260 can attempt to warm up the RV by turning off the fan (step 424) and closing the dome (step 426). Processing can continue at step 412 with determining the fan amps. If the mode was set to manual (at step 404), processing can continue (at step 412) with determining the fan amps.
In one embodiment, the remote control 270 can have eight functions and a key sequence for changing the synchronization code. For example, the eight functions can include: dome open, dome close, dome stop, toggle exhaust/intake, increase fan speed, decrease fan speed, stop fan, and set temperature range.
If the remote control 270 transmits a synchronization code change (step 430), the master controller 260 can turn off the fan (at step 432) and determine if switch SW1 (
If the synchronization codes match, processing can continue by determining which command is being sent by the remote control 270. If the command received is to open the dome 160 (step 440), the microprocessor 390 can output a low signal on pin 16 to set the correct direction for the dome motor 240 (step 442). If the command received is to close the dome 160 (step 444), the microprocessor 390 can output a high signal on pin 16 to set the correct direction for the dome motor 240 (step 446). Next the microprocessor 390 can output a high signal on pin 9 to energize the dome motor 240 (step 448). At step 450, the microprocessor 390 can determine the signal on pin 14 received from the current monitor module 345. If the level of the current signal is above a threshold, the dome has reached the end of its travel path and the microprocessor 390 can turn off the dome motor 240 by removing the signal from pin 9 (step 452). Processing then continues (at step 400). If the level of the current signal is below a threshold, the microprocessor 390 can determine if an interrupt has occurred (step 454). An interrupt can occur when a new command is received by the master controller 260, while the microprocessor 390 is waiting for the dome 160 to fully open or fully close. When an interrupt occurs, the microprocessor 390 can perform the requested command (step 456). Once processing of the command is complete, the microprocessor 390 can return to step 450 to wait for a high current condition.
If the command received is to stop the dome (step 460), the microprocessor 390 can remove power from pin 9, de-energizing the dome motor 240 (step 462). Processing can continue (at step 400).
If the command received is to toggle the fan direction (step 464), the microprocessor 390 can turn off the fan at step 466. The master controller 260 can then determine (at step 468), whether the fan is in exhaust mode. If the fan is in exhaust mode, the microprocessor 390 can change the signal on pin 17 from high to low, changing the fan to intake mode (step 470). If the fan is in intake mode, the microprocessor 390 can change the signal on pin 17 from low to high, changing the mode to exhaust (step 472). At step 474, the master controller 260 can then set the fan speed to the same level as before it was turned off. Processing can then continue (at step 400).
If the command received is to speed the fan up (step 480), the master controller 260 can determine the present speed of the fan 140 (step 482). If the speed is less than a maximum, the master controller 260 can increment a PWM duty cycle register, which can increase the duty cycle, and thus the speed of the fan, for example, ⅛th of full speed (step 484). The duty cycle can be increased, and thus the fan 140 can run, regardless of the position of the dome 160, including when the dome 160 is fully closed. If the speed of the fan 140 is at a maximum, processing can continue (at step 400).
If the command received is to slow the fan down (step 486), the master controller 260 can determine the present speed of the fan 140 (step 488). If the fan 140 is not off, the master controller 260 can decrement the PWM duty cycle register, which can lower the duty cycle, and thus the speed of the fan, for example,⅛th of full speed (step 490). If the fan is off, processing can continue (at step 400). If the command received is to stop the fan (step 492), the master controller 260 can turn the fan 140 off (step 494). Processing can then continue (at step 400).
If the command received is to set the temperature range (step 496), the master controller 260 can determine if the range is set to zero (step 498). If the range is set to zero, the mode can be manual and the temperature control can be disabled (step 500). If the range is not set to zero, the range can be saved and control can be set to automatic (step 502). Processing can then continue (at step 400).
In one embodiment, the battery 605 can be a standard 9-Volt battery. However, a direct current (“DC”) voltage source providing between about 7-Volts and about 20-Volts can be used. The battery 605 can be connected to the voltage source 610 via a connection 635. As shown in
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The microprocessor 750 can be programmed to operate the remote control 270 as shown in
Once the microprocessor 750 determines which switch 731-739 has been engaged, the microprocessor 750 can determine if the engaged switch is the warm switch 738 or the cool switch 737 (at steps 820 and 830). If the engaged switch is the warm switch 738, the microprocessor 750 can determine whether the temperature setting is at a maximum (at step 840). If the temperature is not at the maximum, the microprocessor 750 can increment a temperature register (at step 850) and an LED count (at step 860). The microprocessor 750 can apply power to the proper number of LEDs 680-694 in the indicator 625 (at step 870).
At step 880, the microprocessor 750 can send a digital signal to the antenna module 615 representative of the temperature setting. The antenna module 615 can convert this digital signal into an RF signal and transmit the RF signal via the antenna 665.
If the engaged switch is the cool switch 737, the microprocessor 750 can determine whether the temperature setting is at a minimum (at step 890). If the temperature is not at the minimum, the microprocessor 750 can decrement the temperature register (at step 900) and the LED count (at step 905). The microprocessor 750 can then apply power to the proper number of LEDs 680-694 in the indicator 625 (at step 870).
At step 880, the microprocessor 750 can send a digital signal to the antenna module 615 representative of the temperature setting. The antenna module 615 can convert this digital signal into an RF signal and transmit the RF signal via the antenna 665.
If the engaged switch is not the warm switch 738 or the cool switch 737, the microprocessor 750 can send a digital signal to the antenna module 615 representative of the switch pressed (at step 880). The antenna module 615 can convert this digital signal into an RF signal and transmit the RF signal via the antenna 665.
If the temperature setting was at the maximum setting (at step 840), or the temperature setting was at the minimum setting (at step 890), or following transmission of the digital signal to the antenna module 615 (at step 880), processing can continue (at step 910) with sequences for modifying the synchronization code (as shown in
If the timer is running (at step 915), the microprocessor 750 can determine if the timer has been running for a predetermined time (e.g., fifteen seconds) (at step 925). If the timer has been running for the predetermined time, a random number generator can be started (at step 930) and processing can continue (at step 810). If the predetermined time has not been reached (at step 925), processing can continue (at step 810).
If the switch selected is not the speed down switch 731 or the speed up switch 732 (at step 910), the microprocessor 750 can determine if the switch selected is the fan stop switch 733 (step 935). If the fan stop switch 733 is not selected, the timer can be stopped and reset (at step 940) and processing can continue (at step 810). If the switch selected is the fan stop switch 733, the microprocessor 750 can determine if the timer has been running for a predetermined time (e.g., fifteen seconds) (step 945). If the timer has been running for less than the predetermined time, processing can continue (at step 810). If the timer has been running for the predetermined time, the random number from the random number generator can be saved by the microprocessor 750 in its flash memory (at step 950). The microprocessor 750 can then transmit this code via the antenna module 615 (at step 955). The microprocessor 750 can then determine if the speed up switch 732 is still selected (at step 960). If the fan stop switch 733 is still selected, processing can continue (at step 955) with retransmission of the code. If the fan stop switch 733 is not selected any longer, processing can continue (at step 810).
The resistance, capacitance, and voltage values used herein are used as examples only. Various features and advantages of the invention are set forth in the following claims.