The subject matter disclosed herein relates generally to energy consuming devices, and more particularly, to an energy control system for an energy consuming device.
Many different types of energy consuming devices exist in the home, some of which are referred to as home appliances, which could include kitchen appliances such as refrigerators, stoves, dishwashers, freezers and the like. Other energy consuming home devices include items such as washers and dryers, hot water heaters, lighting, heating-ventilating-air-conditioning (HVAC) equipment, etc. At least some of these energy consuming devices have cycles which incur large electrical power usage yet could be completed at times discretionary to the homeowner. For example, refrigerators and freezers have automatically run defrost cycles, and many ovens have automatically operated oven cleaning cycles. In other instances, the cycle itself could be discretionary to the homeowner, for example the operation of washers/dryers and dishwashers could have delayed start features.
The reason that the start/run times for these appliances is relevant, is that the energy costs vary during the day due to the electrical demand or load. Electricity is sold in increments known as a kilowatt-hour (KW-hr). During peak electrical demand, the cost per KW-hr may be the highest. During reduced electrical demand, for example at nights/weekends, the cost per KW-hr may decrease, sometimes substantially, in the range of 20-50% less than on-peak costs. However, the consumer has no clear indication of when the on-peak/off-peak times are. Moreover, many consumers may not be aware of the difference in the cost between appliances operated during the peak electrical demand periods and the reduced electrical demand periods.
It would be advantageous if home appliances could “talk” to the utility companies and know when the on-peak/off-peak times are, such that discretionary functions could be operated during the off-peak times. This communication could be done wirelessly, or it could be done by communication into the device, for example over the power lines. This could be advantageous to both the consumer and the power company. The appliance/device communication could also be used so that the customer can access the controls of their appliance/device while not at home (i.e. changing the temperature on a thermostat remotely from a smart phone or other internet capable device).
In peak times, “brown-outs” or “black-outs” have occurred because of the overload on the power grids. If the power company had control back to the power consuming device, the company could back down or delay levels of power to certain functions remotely. Consumers eventually pay less, as utility companies can forego building further power generation plants.
Networks and/or their protocols exist, but not for the aforestated purpose. For example, one of the first wireless protocols for home automation was known as the X-10 protocol. Newer protocols include such wireless protocols as Zigbee™, Z-wave™ Bluetooth™ and/or Wi-Fi™. Signal over power networks include LonWorks available from Echelon Corporation at 550 Meridian Ave., San Jose, Calif. 95126.
In one embodiment, a power consuming device is provided. The power consuming device includes control circuitry for normal operation of components installed in the power consuming device. The power consuming device comprises a communication module, the communication module receiving communication signals from a remote source, and an electrical relay coupled between an external power source and the control circuitry. The electrical relay is also coupled between the external power source and the communication module, the electrical relay coupling power from the external power source to the communication module. The electrical relay is configured to transmit power from the external power source to the control circuitry when the communication module energizes the electrical relay based on the communication signals.
In another embodiment, a communication assembly utilized in a power consuming device is provided. The communication assembly interfaces with a public utility company and controls discretionary functions of a power consuming device having control circuitry controlling components installed in the power consuming device. The communication assembly includes a communication module, the communication module receiving communication signals from a public utility, and a control module comprising an electrical relay coupled between an external power source and the control circuitry. The control module also is coupled between the external power source and the communication module to provide power from the external power source to the communication module. The electrical relay is configured to transmit power from the external power source to the control circuitry when the communication module energizes the electrical relay based on the communication signals.
The communication assembly 6 includes a module interface 8, a communication module 10, and a control module 13. The device 2 may be embodied as a home appliance, such as a refrigerator, a deep freezer, a washing machine, a dryer, a dishwasher, a microwave, and/or a hot water heater, for example. While the communication assembly 6 is shown in
As also shown in
With reference now to
Referring to
The communication module 10 includes an outer housing 50 and a cover 52. The communication module 10 also includes an electrical connector 54 that is complementary with socket 24 for transmitting signals thereto. The assembly of the socket 24 and connector 54 may take any form of mating configuration, for example the configuration may be that of a universal serial bus (USB) or micro-USB profile, or any other mating configuration.
As shown in
In the exemplary embodiment, the chip 98 is referred to as a standardizing chip. During operation, the chip 98 functions to take the protocol of the chip 96 and standardize it to the control language of the specific device. Thus, multiple module combinations are contemplated as the protocol chosen by the utility company varies, as does the control language chosen by the specific device manufacturer. Thus, the standardizing chip 98 may be specific to the protocol and device control language, or the standardizing chip may be the same across all assemblies. The standardizing chip could be of the type available from Archtech Electronics Corp., of 117A Docks Corner Rd., Dayton, N.J. 08810.
Alternatively and referring now to
Optionally, the antenna need not be part of the communication module 10. For example, in the event where the module interface 8 is embedded within the energy consuming device enclosure 4, the communication module 10 may be shielded from wireless signals. Thus an external antenna is also contemplated, where the antenna is mounted external to the device. Furthermore, in the event of a densely populated residential area, for example an apartment building, a single antenna may be provided for plural communication modules with encrypted signals. Furthermore, the signal over power lines does not have to go through the communication module 10, rather the signal may be transmitted directly to the electrical device utilizing the power transmitted throughout the house.
Thus, each energy consuming device manufacturer may include a module interface 8 having an industry standardized socket profile, for example USB or micro-USB. The modules 10 are then provided by the utility company, by the device manufacturer, or by a third party specifically designed to match the utility company protocol and the control language of the device manufacturer.
As shown in
Moreover, during normal operation, power is also transmitted from the AC-DC converter 110 to the direct current-to-direct current (DC-DC) converter 130. In the exemplary embodiment, the DC-DC converter 130 is a step-down converter that reduces the power received from the AC-DC converter 110 to a low power level that is sufficient to operate the wireless transceiver 132. For example, in one embodiment, the DC-DC converter 130 reduces the voltage level from approximately 50 Volts DC to approximately 3.5 Volts DC. It should be realized that the wireless transceiver 132 is utilized to control the overall operation of the communication assembly 6. Therefore, the combination of the AC-DC converter 110 and the DC-DC converter 130 is configured to supply power to the wireless transceiver 132 under all operating conditions.
The relay 112 is configured to operate in two operational modes. In a first operational mode, DC power is transmitted through the coil 122 to generate an electromagnetic field in the coil 122. The electromagnetic field causes the switch 120 to move from a “closed” position, in which power is transmitted from the power source 15 to the appliance circuitry 140, to an “open” position in which power is not transmitted from the power source 15 to the circuitry 140. However, in a second operational mode, DC power is not transmitted through the coil 122. Accordingly, no electromagnetic field is generated. Thus, the switch 120 moves from the “open” position, in which power is not transmitted from the power source 15 to the circuitry 140, to the “closed” position in which power is transmitted from the power source 15 to the circuitry 140. Accordingly, in the exemplary embodiment, the relay 112 is a “normally-closed” relay that is configured to transition from the closed position to the open position when the coil 122 is energized and then to transition back to the closed position when the relay 112 is de-energized.
During operation, it is desirable to enable a remote operator, such as a utility company for example, to operate the energy consuming device 2. In this manner, the utility company may enable the energy consuming device 2 to be activated during off-peak electrical consumption hours. Moreover, the utility company may disable the energy consuming device 2 during peak electrical consumption hours. Thus, the utility company may reduce the demand on the electrical grid during peak consumption hours while enabling energy consuming device 2 to operate during non-peak consumption hours.
As discussed above, the relay 112 physically enables power to be transmitted from the power source 15 to energy consuming device 2. Moreover, the relay 112 also physically inhibits power from being transmitted from the power source 15 to energy consuming device 2. In the exemplary embodiment, the relay 112 is controlled and operated by the communication module 10.
For example, in the first operational mode, when the utility desires to deactivate the energy consuming device 2, and thus reduce electrical consumption during peak usage hours, the utility company transmits a signal from the utility company (U) shown in
Optionally, when the utility company desires to reactivate or re-energize energy consuming device 2, and thus enable the energy consuming device 2 to be operated during off-peak usage hours, the utility company transmits a signal from the utility company (U) shown in
In a third operational mode, the communication assembly 6 includes an override switch 138 that enables a local operator or homeowner to reactivate the energy consuming device 2 when the utility company has transmitted a signal to deactivate the energy consuming device 2, and thus reduce electrical consumption during peak usage hours. In the exemplary embodiment, the switch 138 is a push-button switch, or some equivalent electrical switch, that is located on the exterior of the energy consuming device 2. During operation, when the utility company has previously transmitted a signal to deactivate the energy consuming device 2, as described above, the local operator or homeowner may activate the switch 138 to override the commands transmitted by the utility company and received by the communication assembly 6 at the transceiver 132. In the exemplary embodiment, the communication assembly 6 may transmit a signal to the utility company or to the local operator providing a visual or audible indication that the utility company commands have been overridden by the local operator.
Of course, according to other specific embodiments, the communication signal may be sent from the utility company over the power lines, such as described for
Described herein is an exemplary communication assembly for controlling the operation of a power consuming device, such as a home appliance. The communication assembly may be integrated with the power consuming device and provides an efficient method for connecting a utility company to the power consuming device. The communication assembly is easily installed to enable a manufacturer of the power consuming device to modify the conventional appliance to be demand-response-ready at a relatively low-cost. Moreover, the communication assembly may be retrofitted to a conventional appliance at any time. For example, the interface device 8 and the control module 13 may be installed at the factory, whereas the communication module 10 may be installed at a later time. Installing the communication module at a later time enables the remote operator to utilize a communication module that includes the most recent operational software based on the current KW usage criteria. Moreover, if the KW usage criteria changes after the communication module is installed, the remote user may either install an updated communication module, or reprogram the currently installed communication module by downloading updated software via the wireless transceiver.
More specifically, an electrical relay 112, an AC-DC converter 110, and a DC-DC converter 130 may be installed in the conventional appliance at the factory. The communication module 10 may then be installed at the owner's residence, etc. During operation, when a signal is transmitted from the remote source or utility company, the communication module 10 activates a MOSFET switch 136. The MOSFET enables a relatively high current flow to the coil 122 to open the relay switch 120, which in turn deactivates the appliance by disconnecting the AC power source 15 from the appliance circuitry 140. Moreover, the AC-DC converter 110 also supplies power to the communication module 10 even when the electrical relay's switch 120 is in the open position to enable remote signals to be received and acted upon by the communication module 10.
While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. The application is, therefore, intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
The present application is a continuation-in-part of, and claims priority from, commonly-owned U.S. application Ser. No. 12/462,552, filed Aug. 5, 2009 and entitled “Remote Controlled Power Consuming Device And Module Therefore”, the complete subject matter of which is expressly incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | 12462552 | Aug 2009 | US |
Child | 12846245 | US |