N/A
The present disclosure relates to technologies in wellbore drilling operations and more particularly to systems, apparatus, and methods for transmitting electromagnetic telemetry signals to facilitate drilling operations.
Drilling for hydrocarbons in subterranean formations requires precise wellbore location, which often requires the wellbore to follow a complex non-linear path for maximum resource recovery. This has been the focus of measurement while drilling (MWD) technology for several decades. The goal of all MWD systems is to deliver measurements taken near the drill bit to the operators on the surface to allow them to make inform decisions as to well path, drill bit heading, formation properties, downhole tool condition, and anything else deemed important for efficient drilling. The more information that can be delivered to the operators the better the drilling operation can be optimized. One branch of the MWD industry seeks to create and improve the downhole sensors, the other branch seeks to maximize the bandwidth and reliability of the communication channel between those downhole sensors and the operators at surface.
Several general technology modalities exist to convey information from downhole sensors to surface, one of which employs a downhole transmitter that encodes binary information from the downhole sensor into a modulated sinusoidal signal, then drives current representing that signal into the formation. The downhole sensor and the corresponding downhole transmitter are typically located in the bottomhole assembly of the drill string, for example, at the drill bit. The resulting electromagnetic (EM) field propagates through the earth in all directions. The component of the field that reaches the surface can be detected by measuring the electric potential between two points on surface. A signal based on the measured electric potential at surface is filtered and processed to recover the best possible estimate of the original signal generated by the downhole transmitter.
With reference to
Recovery of the original signal by the surface receiver 22 can be inhibited by any uncorrelated electrical noise superimposed on the downhole originated signal. Sources of electrical noise are primarily from high power electrical equipment, including for example some typical equipment at or near the drilling rig. As these equipment all rely on an earth-ground electrical system, the return current always flows through the ground. The return current propagates in all directions and is modulated by the mechanical process using electrical power. For example, the top drive of a drilling rig is a massive electric motor ranging in power from 500-1500 hp. The current consumed by the top drive is directly proportional to the torque output. When drilling ahead and rotating at a constant RPM the changing, unpredictable reactionary torque of the drill string results in a fluctuating torque demand on the motor. These torque fluctuations are “encoded” in the current draw and this current returns through the earth ground to the local generator. The torque fluctuations are in a similar bandwidth to the frequency used to encode downhole sensor data so they cannot be easily filtered out. To address this issue, MWD operators attempt to position the ground stakes 24 as far from sources of electrical noise as possible. However, because the ground stakes 24 are connected by continuous cables 26 to the surface receiver 22, placement of the ground stakes is restricted by the maximum available length of the cables, the required effort to drag thousands of feet of cables out to reach the desired location, and interception by busy roads, private properties, and impassible terrains. Consequently, the placement of the ground stakes 24 is usually a compromise between the above limiting factors and the received signal quality.
Accordingly, the present disclosure aims to address the abovementioned shortcomings of the existing EM signal recovery technology.
According to a broad aspect of the present disclosure, there is provided a method comprising: measuring, by a remote transmitter, an electric potential between a pair of ground stakes positioned at a distance from a local receiver located at or near a drilling rig, the electric potential providing a first analog signal; converting, by the remote transmitter, the first analog signal into a digital signal that represents the electric potential; transmitting, by the remote transmitter, the digital signal wirelessly to the local receiver; and converting, by the local receiver, the digital signal into a second analog signal.
In some embodiments, the method comprises transmitting, by the local receiver, the second analog signal to a surface receiver located at or near the drilling rig.
In some embodiments, transmitting the digital signal wirelessly comprises transmitting the digital signal by one or more of: radio transmission, cellular transmission, and satellite transmission.
In some embodiments, the distance ranges from 50 meters to 6000 meters.
In some embodiments, the method comprises synchronizing, by the remote transmitter and the local receiver, the first and second analog signals to maintain a constant phase shift between the first and second analog signals.
In some embodiments, synchronizing comprises: GPS time-stamping, by the remote transmitter, the digital signal to provide a time-stamped digital signal; converting, by the local receiver, the time-stamped digital signal into the second analog signal; and transmitting, by the local receiver, the second analog signal in a timing consistent with the time-stamped digital signal according to a GPS clock in the local receiver to a surface receiver located at or near the drilling rig.
According to another broad aspect of the present disclosure, there is provided a method comprising: installing a plurality of pairs of ground stakes in the earth, with each pair of the plurality of pairs of ground stakes at a respective distance from a local receiver located at or near a drilling rig; measuring, by a first remote transmitter, an electric potential between a first pair of the plurality of pairs of ground stakes, the electric potential between the first pair providing a first analog signal; converting, by the first remote transmitter, the first analog signal into a first digital signal that represents the electric potential between the first pair, the first digital signal having a first signal strength; measuring, by a second remote transmitter, an electric potential between a second pair of the plurality of pairs of ground stakes, the second pair being spaced apart from the first pair, the electric potential between the second pair providing a second analog signal; converting, by the second remote transmitter, the second analog signal into a second digital signal that represents the electric potential between the second pair, the second digital signal having a second signal strength; and one of:
In some embodiments, the comparing is performed by the first and second remote transmitters, and the method comprises converting, by the local receiver, the first or second digital signal into a third analog signal.
In some embodiments, the comparing is performed by the local receiver, and the method comprises: if the first signal strength is greater, converting, by the local receiver, the first digital signal into a third analog signal; or if the second signal strength is greater, converting, by the local receiver, the second digital signal into the third analog signal.
In some embodiments, the method comprises transmitting, by the local receiver, the third analog signal to a surface receiver located at or near the drilling rig.
In some embodiments, the respective distance ranges from 50 meters to 6000 meters.
In some embodiments, installing the plurality of pairs of ground stakes comprises positioning at least one pair of the plurality of pairs of ground stakes along a planned well path of a wellbore.
According to another broad aspect of the present disclosure, there is provided a digitizing apparatus for use with a surface receiver located at or near a drilling rig and a pair of ground stakes installed in the earth at a distance from the surface receiver, the pair of ground stakes having an electric potential therebetween, the digitizing apparatus comprises: a remote transmitter configured to be coupled to the pair of ground stakes to measure the electric potential and to generate a digital signal based on the electric potential; and a local receiver configured to convert the digital signal into an analog signal representing the electric potential and to be coupled to the surface receiver to transmit the analog signal to the surface receiver, wherein the remote transmitter is configured to transmit the digital signal to the local receiver by wireless transmission.
In some embodiments, the remote transmitter comprises an analog-to-digital converter for converting the electric potential into the digital signal, and the local receiver comprises a digital-to-analog converter for converting the digital signal into the analog signal.
In some embodiments, the remote transmitter comprises a remote radio transceiver for transmitting the digital signal via radio transmission, and the local receiver comprises a local radio transceiver for receiving the digital signal via radio transmission.
In some embodiments, the remote transmitter comprises a battery.
In some embodiments, the remote transmitter comprises a solar panel for charging the battery.
In some embodiments, the remote transmitter is configured to be portable.
In some embodiments, the remote transmitter comprises a ruggedized enclosure for housing one or more components of the remote transmitter.
In some embodiments, the local receiver comprises a pair of differential analog outputs and the local receiver is configured to be coupled to the surface receiver by a first set of cables via the pair of differential analog outputs; and the remote transmitter is configured to be coupled to the pair of ground stakes by a second set of cables.
In some embodiments, the local receiver and remote transmitter each comprise a respective GPS clock.
The details of one or more embodiments are set forth in the description below. Other features and advantages will be apparent from the specification and the claims.
The invention will now be described by way of an exemplary embodiment with reference to the accompanying simplified, diagrammatic, not-to-scale drawings. Any dimensions provided in the drawings are provided only for illustrative purposes, and do not limit the invention as defined by the claims. In the drawings:
When describing the present invention, all terms not defined herein have their common art-recognized meanings. To the extent that the following description is of a specific embodiment or a particular use of the invention, it is intended to be illustrative only, and not limiting of the claimed invention. The following description is intended to cover all alternatives, modifications and equivalents that are included in the scope of the invention, as defined in the appended claims.
According to embodiments herein, a system is configured to allow more freedom in the placement of ground stakes. In general, the system comprises two modules: a remote digitizing transmitter and a local synthesis receiver. The digitizing transmitter is placed near the ground stakes and is coupled to the ground stakes by cables. The synthesis receiver is placed at or near the drilling rig and is coupled to a conventional surface receiver. The digitizing transmitter and the synthesis receiver are configured to communicate with each other wirelessly, thus collectively replacing the lengthy cables that connect the surface receiver and the ground stakes in the prior art system. The system of the present disclosure and related methods are described hereinbelow in greater detail.
With reference to
The remote transmitter 144 is operably coupled to and in communication with ground stakes 124. The remote transmitter 144 may be wiredly coupled to the ground stakes 124 via cables 126b. In some embodiments, the ground stakes 124 are the same as or similar to the copper ground stakes 24 of the prior art system 20 in
In some embodiments, the remote transmitter 144 is configured to measure and digitize the electric potential between the ground stakes 124 into a real-time digital signal. The electric potential measured between the ground stakes 124 may be referred to herein as the “original analog signal”. In some embodiments, instead of copper stakes, an existing well(s) that is connected to the remote transmitter 144 may function as the ground stakes 124. Using an existing well(s) as ground stakes 124 may provide a strong original analog signal if the existing wells are in close proximity to the downhole transmitter 34.
With reference to
Referring back to
With reference to
Referring back to
Therefore, existing surface receivers 22 and ground stakes 24 can be retrofitted with the digitizing apparatus comprising the local receiver 142 and the remote transmitter 144 to eliminate the need for the lengthy conventional cables 26. Further, without the limitations imposed by the conventional cables 26, the ground stakes 124 in system 120 can be placed as far away from the rig 30 as possible to eliminate or at least reduce corruption of the original analog signal by the electrical noise generated by the drilling equipment.
Surface receiver 122 synchronizes its decoding algorithm to the input analog signal without the benefit of an explicit high-fidelity timing signal. This problem can be overcome by transmitting a header pattern in the input signal and performing an autocorrection on surface with that known pattern. Then, the resulting timing is assumed for all subsequent data signal. One drawback of this approach is that once the surface receiver 122 is synchronized, any temporal shift in the input signal will corrupt the decoding. The insertion of the digitizing apparatus in the signal path between the downhole transmitter 34 and the surface receiver 122 may introduce a temporal delay as a result of wireless communication overhead. If the temporal delay is consistent then decoding by the surface receiver 122 will not be adversely affected. A method to maintain a consistent temporal delay involves using a GPS clock in each of the remote transmitter 144 and the local receiver 142. More specifically, the remote transmitter 144 time-stamps the digital signal that corresponds to the original analog signal according to its GPS clock. Upon receiving the time-stamped digital signal from the remote transmitter 144, the local receiver 142 outputs the corresponding analog signal at a predetermined, consistent time offset to the surface receiver 122 for processing. Accordingly, the remote transmitter 144 and the local receiver 142 may be GPS time synchronized so that the phase shift between the original analog signal and the converted analog signal remains constant.
With reference to
In some embodiments, the local receiver 242 may be the same as or similar to the local receiver 142 of system 120 described above with respect to
Unless the context clearly requires otherwise, throughout the description and the “comprise”, “comprising”, and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to”; “connected”, “coupled”, or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling or connection between the elements can be physical, logical, or a combination thereof; “herein”, “above”, “below”, and words of similar import, when used to describe this specification, shall refer to this specification as a whole, and not to any particular portions of this specification; “or”, in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list; the singular forms “a”, “an”, and “the” also include the meaning of any appropriate plural forms.
Where a component is referred to above, unless otherwise indicated, reference to that component should be interpreted as including as equivalents of that component any component which performs the function of the described component (i.e., that is functionally equivalent), including components which are not structurally equivalent to the disclosed structure which performs the function in the illustrated exemplary embodiments.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to those embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the full scope consistent with the claims. All structural and functional equivalents to the elements of the various embodiments described throughout the disclosure that are known or later come to be known to those of ordinary skill in the art are intended to be encompassed by the elements of the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions, omissions, and sub-combinations as may reasonably be inferred. The scope of the claims should not be limited by the preferred embodiments set forth in the examples but should be given the broadest interpretation consistent with the description as a whole.
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Number | Date | Country | |
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20220381142 A1 | Dec 2022 | US |