This application is the U.S. national phase of PCT Appln. No. PCT/NZ2009/000276 filed Dec. 2, 2009, which claims priority to New Zealand application 579690(NZ) filed on Sep. 16, 2009 the disclosures of which are incorporated in their entirety by reference herein.
The invention relates to a remote initiator breaching system, typically a remote initiator breaching system for initiating breaching charges over a short range requiring ho physical link between the breacher and the demolition charge.
The safety aspect and reliability of detonating of explosives is paramount as the consequences associated unsafe and unreliable detonation can be castrophic. As such there are requirements for the military, other related defence agencies and other users of explosives to safely detonate explosives. Safely in this context means: safely separated in distance; safely separated in time and security of initiation. Explosives can be initiated by electrical circuit cable or other non-electrical ‘cable’, however in cases of electrical initiation, long cable lengths allow greater susceptibly to initiation of the charge via electro-magnetic induction onto the cable (radio signals or lightning strikes).
Security of initiation requires that the explosive must not be initiated falsely, either because of erroneously decoded signals or deliberately spoofed signals. Also to ensure the extremely high level security required, the equipment must be protected against the possibility of the failure of microprocessors and the program code. The firing circuits must also be designed and analysed to a very high standard to ensure that component failure will not result in the firing voltage being incorrectly applied to the explosive circuit.
The remote initiation equipment needs to be as small in volume and as light weight as possible. The radio transmission system needs to operate over a good distance. The equipment needs to be very robust, being carried in an environment that includes; temperatures from −4° C. to +60° C., water depths of 20 metres and in aircraft flying to 30,000 ft.
Current remote initiator (RI) equipment are generally bulky and heavy with weights around 1.5 kg and volumes around 1500 cubic cm. This weight and volume is driven by the need to increase power endurance which leads to existing cumbersome battery solutions. Further the frequency bands may not be well chosen to achieve the required distances. This can also lead to increased power demand through the selected transmitter power level.
RI's having a single microprocessor can be suspect, as either a simple failure of the electronic machine or an untested software path could result in the triggering of the firing circuit. The safest assumption to make about a microprocessor and its program is that it could arbitrarily decide to initiate a firing event. To guard against such an event, a secondary processor with its own independent control of the firing circuit can be incorporated.
None of the existing remote initiators provide simplicity of use. A considerable amount of training and experience is required in any but the most simple of deployments. Also none of the existing RI's would appear to be applicable or designed for explosive method of entry and/or for initiating breaching charges over a short range requiring no physical link between the breacher and the demolition charge.
It is an object of the invention to provide a remote initiator breaching system, typically a remote initiator breaching system for initiating breaching charges over a short range requiring no physical link between the breacher and the demolition charge, that ameliorates some of the disadvantages and limitations of the known art or at least provide the public with a useful choice.
In a first aspect the invention resides remote initiator breaching system, typically a remote initiator breaching system for initiating breaching charges over a short range requiring no physical link between the breacher and the demolition charge, the remote initiator breaching system includes at least one transmitter, at least one receiver, at least one shock tube connectable to a breaching charge and a power source for each of the transmitter and receiver, wherein the transmitter includes
Preferably, the remote initiator breaching system has two transmitters, the first being a primary transmitter and the second a back up transmitter, wherein the back up transmitter is configured and coded the same as the primary transmitter.
Preferably, the remote initiator breaching system consists of a primary transmitter, a backup transmitter and up to ten receivers, wherein the receivers are bonded to the primary transmitter and adapted to be initiated individually or all at the same time
Preferably the remote initiator breaching system has a bonding/mounting interface on both the transmitter and receiver, the bonding/mounting interface is adapted to allow for electrical contact between transmitter and receiver to transfer configuration data from the transmitter to the receiver and to allow positive location of the receiver on the transmitter during bonding.
Preferably, the transmitters and receivers have internal antennae.
Preferably, the transmitter and receiver each have dual processing means that are independent of each other to provide independent control of a firing circuit and adapted to synchronise with each processing means before initiation can occur so as to enhance safety and reliability of the transmitter and receiver and the initiation of the remote initiator breaching system
Preferably, the remote initiator breaching system is able to operate within iron vessels such as ships and sea platforms.
Preferably, the receiver is adapted to dock via the bonding/mounting interface with the transmitter in high-electro-magnetic environments in order to allow for manual firing of a single circuit wherein the transmitter does not transmitter RF to the receiver in this situation.
Preferably, the receiver has 180° viewable indicators so that the operator can carry-out communications check from a distance, for example 35-80 metres from the receiver.
Preferably, the remote initiator breaching system operates over short ranges, for example less than 100 m, in constrained urban environment and in iron vessels.
Preferably, the receiver is disposable and useable once.
Preferably, the remote initiator breaching system is very light weight.
Preferably, the transmitter is adapted to worn the wrist of a user.
Preferably, the remote initiator breaching system is adapted and designed for explosive method of entry into a structure or vessel.
Preferably, the remote initiator breaching system includes both shock-tube and electrical receiver initiators.
Preferably, the remote initiator breaching system includes the capability to select any of 16 operating frequency channels, where each channel is associated with a particular frequency band.
Preferably, the delay from the initiation of a firing command from the transmitter to appearance of a firing spark on the receiver shock tube interface is not more than 0.5 sec.
Preferably, the remote initiator breaching system is capable of firing ten addresses consecutively with a maximum interval period of <4 seconds between each firing command.
Preferably, the remote initiator breaching system operates in the frequency range 868.7-869.2 MHz and has a channel spacing of 12.5 kHz.
Preferably, the transmitter is capable of transmitting a firing code at a selected frequency/channel.
Preferably, the initiation of a firing code transmission require the operation of two keys on the transmitter.
Preferably, the receiver has a mechanical interface for clipping onto a shock tube.
Preferably, the shock tube interface accommodates for two diameters of shock tube.
Preferably the receiver includes dual safety timers with independent timing sources such that the dual safety timers are adapted to prevent arming of the receiver until a fixed time has elapsed from the initiation of arming so that if the two safety timers do not time out within a specified time of each other the receiver indicates an error and does not proceed to its armed state.
Preferably the transmitter includes built-in test circuits to confirm safety, reliability, and shut down in safe state if fault detected.
Preferably, the transmitter requires simultaneous two button operation required for firing.
Preferably, the receiver includes built-in test circuits to confirm safety, reliability, and shut down in safe state if fault detected.
In a second aspect the invention resides a method of operating the remote initiator breaching system, the method includes
Preferably, the firing is done remotely where the firing signal is relayed from the transmitter to the receiver by radio frequency.
In other aspects herein described
The invention will now be described, by way of example only, by reference to the accompanying drawings:
The following description will describe the invention in relation to preferred embodiments of the invention, namely a remote initiator breaching system, typically a remote initiator breaching system for initiating breaching charges over a short range requiring no physical link between the breacher and the demolition charge. The invention is in no way limited to these preferred embodiments as they are purely to exemplify the invention only and that possible variations and modifications would be readily apparent without departing from the scope of the invention.
The receiver 30 has a spark-initiator 32 (
The remote initiator breaching system 10 can also be used to initiate shock-tube manually by clipping the receiver 30 on the top of its group transmitter 20 (
The remote initiator breaching system 10 is designed with safety engineering factors incorporated from its conception. The transmitter 20 and receiver 30 both include dual separate processors each, that must concur over the whole initiation process before initiation of the detonator can occur.
Turning to
The Transmitter LCD Display 53 is a back-light LCD display and is used to display: the channel number, select the receiver unit (including ALL), and error conditions. The transmitter also includes a docking part 52 to allow the receiver to be docked and held during manual firing (see
The receiver 30 has a Power ON/OFF Switch 35 mounted on the top the receiver battery tube 54. To switch the receiver ON, the switch 25 is rotated clockwise. A receiver LCD Display 63 is situated on an upper face of the receiver. When the receiver is switched ON, the LED Display 63 carries out its build-in-tests, displays unit number, health, and channel number. Once the built-in-tests are complete, the receiver 30 can be ARMED with a ‘double tap’ of the ARM button 61. On entry into ARMED state the LED indicator will flash 3 times then display for continuously for 15 seconds before extinguishing. The receiver 30 has internal LEDs 64 with 180° field of view to indicate status. The LED is able do display Green & Red states. The Green state is used to indicate a healthy state: e.g. communication status after a Communications Check command from the transmitter. The Red state indicates various fault conditions: e.g. battery low. Protruding from the receiver is a shock tube interface 33 for interfacing with a shock tube.
Both transmitter 20 and receiver 30 both employ dual independent processors. Each processor is of a different type whereby the code for each processor written by independent software teams to avoid common coding errors. The software is developed in accordance with Def Stan 00-55 and maintained in a controlled document environment. Software written in C code following strict coding practices including:
Software Verification is conducted using formal Software analysis including:
The preferred specification requirements of the remote initiator breaching system 10 are as follows:
Preferred electrical specifications are as follows:
As mentioned the remote initiator breaching system incorporates specific safety and security features required for safe and secure firing of the detonator by the remote initiator breaching system. These include:
Transmitter:
Receiver
Coding
The radio frequency (RF) characteristics for the remote initiator breaching system are as follows:
Transmitter
Receiver
Antenna
The operation of the remote initiator breaching system is described by the flowcharts as shown in
As mentioned previously the remote initiator breaching system is a short range initiator of the explosives used during an Explosive Method Of Entry (EMOE) operation. A remote initiator breaching system set normally consists of two transmitters (one is a back-up) and ten receivers. The units are small in size, light weight and as simple to use as is consistent with the operational scenarios. The remote initiator breaching system is optimised for short range use in urban environments and within steel compartments. Unbonded receivers (not bonded to any transmitter identity) maybe purchased to replace receivers consumed in operations. The current receiver initiates Shock-tube with an electro-static discharge.
The remote initiator breaching system allows maximum mobility of the user during operations. Overall size and weight is minimised to allow one Breacher to carry a set consisting of two Transmitters and ten receivers during a typical operation. The operating range of the remote initiator breaching system is 80 m (Line of Sight—LOS). No Line of Sight (NLOS) operating range will be dependant upon factors such the building/, structure, geographical location, etc, and will be generally be less than LOS. The transmitter is expected to have a life expectancy in the field of 3 years and a shelf life of 5 years when packaged. The receiver shall only have a life of one use and a shelf life of 5 years when packaged. The remote initiator breaching system is designed to be operated with or with gloves.
Channel selection of the remote initiator breaching system includes the capability to select any of 16 operating frequency channels. Collocated systems can therefore be set to different channels, i.e. different frequencies, to prevent mutual interference. The communication code structure allows guaranteed uniqueness of code different system sets and allows guaranteed uniqueness of code for different receiver addresses.
The delay from the initiation of a firing command from the transmitter keypad to appearance of a firing spark on the receiver shock tube interface is not more than 0.5 sec. The remote initiator breaching system is capable of firing ten addresses consecutively with a maximum interval period of <4 seconds between each firing command.
The remote initiator breaching system operates in the frequency range 868.7-869.2 MHz and the channel spacing is 12.5 kHz.
The firing code includes sufficient data to allow a designated transmitter to fire one or more designated receivers without any possibility of confusion or misinterpretation. A Firing Code Protection recognises the high probability of bit errors in a radio environment such that the firing code includes protection bytes to prevent one or more corrupted bits from misinterpretation leading to a firing event in a receiver other than the targeted receiver. The firing code includes a segment of information which only the primary controller can generate/interpret and a further segment of information which only the secondary controller can generate/interpret. If a controller attempts to interpret the segment for the other the error check sequence shall fail. The structure of the firing code is distinct so that a transmission for any other purpose cannot be confused as a firing code event if that code is corrupted.
The Transmitter is capable of transmitting a firing code at a selected frequency/channel. The initiation of a firing code transmission must require the operation of two keys (Enable and Fire). At power-on the display activates all display segments and illuminate the LEDs for a period of 1.5 s and blank the display for 0.5 s before displaying actual status on the display. The Transmitter has the capability of being set to one of 16 channels, where each channel is associated with a particular frequency band. Once selected, another step can be used for the channel setting to be locked in. To change the channel setting requires a deliberate, e.g. two button process, to minimise the possibility of changing the channel by accident. The transmitter has capability of selecting one of 10 addresses. Once selected, another step shall be used for the address setting to be locked in. Once a transmitter is configured, the configuration settings will not be affected by on/off switching or changing the battery. Once the transmitter is configured by setting the channel and address, this information together with a unique transmitter pair identification code, is made available to be transferred to the receiver. The transfer of information is done through direct electrical connection between RX and TX. The transmitter housing is made from suitable moulded plastic, allowing mass production processing and suitably robust to withstand typical operational handling. A bonding/mounting interface on the transmitter allows for electrical contact between TX and RX to transfer configuration data and allows to positively locate the receiver on the transmitter during bonding. The housing of the transmitter is a fully sealed enclosure to withstand environmental conditions. The battery compartment within the transmitter is constructed and adapted to allow the battery to be easily replaced and to prevent internal interference to the unit during battery replacement. When fitted with a new battery, the transmitter is able to comfortable perform the following sequence without battery replacement:
The transmitter has a capability to detect specific safety related hardware failures and take appropriate action to identify and report the failure, and to place the transmitter in a safe and non-functional state in the event that a failure is detected.
The receiver is light, small and easy to handle during breaching operations. In most operations it is able to be placed in close proximity to the explosive charge and as a result is a disposable unit. The configuration of the receiver is by the transmitter and this setting ensures that the receiver only responds to this uniquely associated transmitter pair. The receiver is capable of interrogating a firing command and initiating a firing sequence, but only in response to a command from the uniquely associated transmitter. Once the unit has been powered up, the arming sequence is initiated by a dedicated button. The receiver shall generate the required signal (energy/spark) to reliably initiate a shock tube on receiving an appropriate firing command. The receiver displays its configuration data, channel and address while in the On position. When placed on a live transmitter in the bonding position, the receiver activates the transfer of configuration data from TX to RX and a suitable indication confirms the successful transfer of configuration data. On power-on the display activates all segments and illuminate the LEDs for a period of 1.5 s and blank the display for 0.5 s before displaying actual status and configuration. The supplement LEDS provide status reports as follows:
Once a receiver is configured through bonding, the configuration settings are retained, even with battery removed. The display is able to be reset to default through zeroising. The receiver housing is made from moulded plastic that is suitably robust to withstand operational handling. The receiver housing is a fully sealed enclosure to withstand environmental conditions. A bonding/mounting interface on the receiver allows for electrical contact between TX and RX to transfer configuration data and positive positioning on the transmitter. The receiver has a mechanical interface for clipping onto a shock tube, at any position along the length of the shock tube, and to induce a spark to reliably initiate the shock tube. The shock tube interface provides for two diameters of shock tube, 2 mm and 3 mm. The battery compartment receiver is constructed to allow for easy battery removal and replacement, and to prevent internal interference/contamination to the unit during battery replacement.
When fitted with a new battery, the unit shall comfortably perform the following sequence without battery replacement:
The receive function of the receiver is inactive at switch-on and is only activated during the bonding process. The frequency shall be set during bonding. The communication signal occupies a bandwidth not exceeding 12.5 kHz. The receive sensitivity of the receiver in conjunction with the transmitter output power, ensures that the required LOS and NLOS communications distances are able to be achieved. The receiver has a capability to detect specific safety related hardware failures and take appropriate action to identify and report the failure, and to place the receiver in a safe but non-function state in the event that a failure is detected. Dual safety timers with independent timing sources are included in the receiver to prevent arming of the receiver until a fixed time has elapsed from the initiation of arming. If the two safety timers do not time out within a specified time of each other the receiver indicates an error and does not proceed to its armed state. The safety timers include timing sources which are independent of each other. The firing capacitor within the receiver discharges any remaining voltage therein within 30 seconds of power-down and on voltage exists over the firing capacitor prior to charging. If the charge voltage is not reached, or if it exceeds specification, the receiver is programmed to place itself in a safe state in a controlled manner. During supply start-up and shutdown the receiver maintains all safety sensitive signals in a safe state.
Advantages
Throughout the description of this specification, the word “comprise” and variations of that word such as “comprising” and “comprises”, are not intended to exclude other additives components, integers or steps.
It will of course be realised that while the foregoing has been given by way of illustrative example of this invention, all such and other modifications and variations thereto as would be apparent to persons skilled in the art are deemed to fall within the broad scope and ambit of this invention as is herein described in the appended claims
Number | Date | Country | Kind |
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579690 | Sep 2009 | NZ | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NZ2009/000276 | 12/2/2009 | WO | 00 | 4/6/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/034442 | 3/24/2011 | WO | A |
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Number | Date | Country | |
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20120192744 A1 | Aug 2012 | US |