Remote operated circuit breaker module

Information

  • Patent Grant
  • 6531938
  • Patent Number
    6,531,938
  • Date Filed
    Friday, November 10, 2000
    23 years ago
  • Date Issued
    Tuesday, March 11, 2003
    21 years ago
Abstract
A remote operated circuit breaker assembly has at least one circuit breaker, a remote module for remotely operating the circuit breaker and an actuator tie pin. Each circuit breaker includes a circuit breaker enclosure of generally rectangular shape having one side and an opposing side, and a circuit breaker actuator link pivotally mounted inside the circuit breaker enclosure. The remote module includes a module housing mounted to the one side of the circuit breaker enclosure and having a shape generally congruent with the circuit breaker enclosure. A motor is disposed in the module housing, a module actuator is pivotally mounted inside the module housing and a gear means couples the motor to the module actuator. The actuator tie pin connects the circuit breaker actuator link to the module actuator within the interior of the circuit breaker enclosure and the module housing. The actuator tie pin is received in aligned slots defined by the abutting circuit breaker enclosure side and module housing side.
Description




FIELD OF THE INVENTION




The present invention relates generally to circuit breakers. More specifically, the present invention relates to a remotely operated circuit breaker module for attachment to the side of a circuit breaker to provide remote actuation of the circuit breaker.




BACKGROUND OF THE INVENTION




Remote operated circuit breaker modules (remote modules) are frequently combined with circuit breakers and panel mounted in control panel systems to provide remote operated circuit breakers. Remote operation of circuit breakers, e.g., opening, closing or resetting, are often desirable to perform such functions as service, diagnostics, load shedding, and power distribution, in areas that are unsafe or difficult to access.




Remote modules may be either a side mounted type, which mounts to the side of a standard circuit breaker housing, or a top mounted type, which mounts over the circuit breakers top, i.e., front face.




However, space is a premium in enclosures of control panel systems and prior art top mounted motor modules disproportionately increase the overall depth required of an enclosure in order to accommodate the remote module/circuit breaker assembly. That is, when the top mounted remote module is mounted to the panel of a control panel system, the circuit breaker is cantilevered off of the back of the remote module and extends deep into the enclosure by a distance equal to the combined height of the remote module and circuit beaker. Use of the top mounted remote module will often interfere with existing components in the enclosure, e.g., the system bus bar. Additionally, the cantilevered circuit breaker puts added stress on the remote module and often requires extra support blocks to prevent damage. This is especially problematic in the case of multi-pole circuit breakers or circuit breakers having heavy gauge wires.




Typically, remote modules of the side-mounted type are operatively connected to a circuit breaker with one or more poles associated therewith to form a remote operated circuit breaker assembly. The remote operated circuit breaker assembly is typically use to provide protection for a circuit having one or more phases. Alternatively, the remote module may also be used to remotely operate a plurality of circuit breakers stacked together, each protecting a separate circuit, which are required to be actuated simultaneously.




The circuit breakers of the above described prior art remote operated circuit breaker assembly typically include left and right half shells forming a split case enclosure which encloses the interior components of a pole of the circuit breaker. A circuit breaker with multiple poles will have an enclosure for each pole stacked together to form the circuit breaker. Each pole includes a circuit breaker actuator link having a handle extending out of the top of each enclosure, which is pivotally mounted to the interior of each enclosure. A handle tie kit passes through a hole located in the upper portion of each handle to operatively tie the handles together and to provide actuation of all the poles substantially simultaneously. Load and line (or source) terminals extend through opposing end portions of the bottom of each enclosure and are spaced to align with load and line bus bars of a typical control panel system respectively.




The prior art side mounted remote module of the above described remote operated circuit breaker assembly typically includes a module housing, which is open on one side, and a module motor disposed in the module housing. The open side of the module housing abuts against one of the outer half-shells of the circuit breaker and is fastened thereto to enclose the motor therein. That is, the outside surface of either the left or right half shell of the circuit breaker is stacked against the module housing to function as the inside surface of the enclosure for the prior art remote module. A module actuator is operatively associated with the module motor and includes a module handle which extends out of the top of the remote module. The handle tie kit also passes through a hole located in the upper portion of the module handle to operatively tie the module handle to the circuit breaker handles and to provide remote actuation of the circuit breaker. An electrical terminal, for providing power to the remote module, extends through an end portion of the bottom of the remote module substantially in line with either the line or load terminals of the circuit breaker poles.




However, because the prior art module housing must rely on the left or right half shell of the circuit breaker to form an enclosure, prior art side mounted remote modules can only be mounted on one side of the circuit breaker and must be hard fastened, e.g., riveted, to the circuit breaker at the factory. Additionally, the prior art remote modules cannot be utilized as stand alone retrofit kits for installation to existing circuit breakers in the field. Therefore, any retrofitting to remotely operated circuit breakers in the field would involve removal and replacement of existing manually operated circuit breakers.




Also, the prior art remote module handle actuates each pole of the circuit breaker by applying a torsional pressure to the circuit breaker handles through the handle tie kit at substantially a single point, i.e., the through hole in the upper portion of each handle. However, the torsion on the handle tie kit results in an actuation lag between the farthest (far pole) and nearest poles (near pole) relative to the remote module. That is the pole farthest from the remote module will close last when remotely actuated. This causes greater arcing on the contacts of the far pole with respect to the near pole, resulting in a respectively greater rate of ware to the contacts of the far pole. The actuation lag becomes more pronounce as the number of poles involved increases.




Additionally, because the electrical terminal of the prior art remote module extends out of the bottom of its enclosure substantially in line with the load or line terminals, the electrical terminal of the remote module often interferes with the load or line bus bars of a typical control panel system. This requires notches to be cut in the bus bars, thus resulting in an increased cost and a reduced current carrying capacity of the bus bars.




Accordingly, there is a need for an improved remote operated circuit breaker module for attachment to the side of a circuit breaker.




SUMMARY OF THE INVENTION




In an exemplary embodiment of the present invention a remote operated circuit breaker assembly is presented comprising at least one circuit breaker, a remote module for remotely operating the circuit breaker and an actuator tie pin. Each circuit breaker includes a circuit breaker enclosure of generally rectangular shape having one side and an opposing side, and a circuit breaker actuator link pivotally mounted inside the circuit breaker enclosure. The remote module includes a module housing mounted to the one side of the circuit breaker enclosure and having a shape generally congruent with the circuit breaker enclosure. A motor is disposed in the module housing, a module actuator is pivotally mounted inside the module housing and a coupling means couples the motor to the module actuator. The actuator tie pin connects the circuit breaker actuator link to the module actuator within the interior of the circuit breaker enclosure and the module housing. The actuator tie pin is received in aligned slots defined by the abutting circuit breaker enclosure side and module housing side.




In an alternative embodiment of the invention, the circuit breaker enclosure of the remote operated circuit breaker also has a top and the circuit breaker actuator link has a circuit breaker handle extending out of the top of the circuit breaker enclosure. An upper portion of the circuit breaker handle has a handle hole disposed therethrough. The module housing of the remote module has a top and the module actuator has a module handle extending out of the top of the module housing. An upper portion of the module handle has a module hole disposed therethrough. A handle tie kit, which passes through the handle hole and the module hole, operatively ties the handles together.




In another alternative embodiment of the invention, the remote operated circuit breaker also includes a limit switch. The limit switch has a limit switch actuator with a closed position for enabling rotation of the motor in a first direction and an open position for enabling rotation of the motor in an opposing second direction. The closed and open positions have a predetermined distance therebetween. Additionally, a limit switch lever is selectively located at a first position for retaining the limit switch actuator in the closed position, and is selectively located at a second position for retaining the limit switch actuator in the open position.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the remote operated circuit breaker assemble in accordance with the present invention;





FIG. 2

is an exploded view of the remote operated circuit breaker assembly of

FIG. 1

;





FIG. 3

is a perspective view of the interior of the circuit breaker of

FIG. 1

with the moveable contact lever in the open position;





FIG. 4

is a perspective view of the interior of the circuit breaker of

FIG. 1

with the moveable contact lever in the closed position;





FIG. 5

is an exploded view of the interior of the remote module of

FIG. 1

;





FIG. 6

is a perspective view of the interior of the remote module of

FIG. 5

;





FIG. 7

is an exploded view of the interior of the remote module of

FIG. 1

with the motor and printed circuit boards removed;





FIG. 8

is a perspective view of interior of the remote module showing the module actuator pivoted in a first extreme end position;





FIG. 9

is a perspective view of the interior of the remote module showing the module actuator pivoted in an intermediate position; and





FIG. 10

is a perspective view of the interior of the remote module showing the module actuator pivoted in a second extreme end position.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIGS. 1 and 2

, an exemplary embodiment of a remote operated circuit breaker assembly in accordance with the present invention is shown generally at


10


. The remote operated circuit breaker assembly


10


includes a remote module


12


and a circuit breaker


14


. The circuit breaker


14


has at least one pole


16


, but may also include additional poles


18


and


20


(shown in phantom form) stacked together to form a multi-pole circuit breaker. As will be discussed in greater detail hereinafter, the remote module


12


and the circuit breaker


14


are operatively connected via an actuator tie pin


22


and a handle tie kit


24


to provide two-point remote actuation of the remote operated circuit breaker assembly


10


. The two-point actuation advantageously reduces actuation lag of the far pole


20


with respect to the near pole


16


.




Each pole


16


,


18


and


20


of the circuit breaker


14


includes a left half shell


26


and a right half shell


28


engaging each other to form a split case circuit breaker enclosure


30


of generally rectangular shape having one side


32


and an opposing side


34


, which encloses the interior components of the circuit breaker


14


. Each pole


16


,


18


and


20


includes a circuit breaker actuator link


36


pivotally mounted inside the circuit breaker enclosure having a circuit breaker handle


38


extending out of a top


40


of the enclosure


30


. The handle tie kit


24


includes a handle pin


42


, a handle spacer


44


and a pair of handle clips


46


. The handle pin


42


passes through a handle hole


48


located in the upper portion of each circuit breaker handle


38


of each pole,


16


,


18


and


20


to operatively tie the handles together and to provide actuation of all the poles substantially simultaneously. The actuator tie pin


22


connects to the circuit breaker actuator link


36


within the interior of the circuit breaker enclosure


30


through a generally kidney shaped slot


50


to also provide actuation of all poles substantially simultaneously. Line terminal


52


and load terminal


54


extend through opposing end portions of a bottom


56


of the enclosure


30


and are spaced to align with load and line bus bars (not shown) of a typical control panel system respectively. Rivets


58


stack the poles


16


,


18


and


20


together and fasten them to the remote module


12


.




The remote module


12


includes a module housing


60


mounted to the one side


32


of the circuit breaker enclosure


30


of pole


16


and having a shape generally congruent with the circuit breaker enclosure


30


. The module housing


60


includes a left shell


62


and a right shell


64


engaged together to form a split case module housing


60


which encloses the interior components of the remote module


12


. The remote module


12


includes a module actuator


66


pivotally mounted inside the module housing


60


having a module handle


68


extending out of a top


70


of the module housing


60


. The handle tie kit also passes through a module handle hole


72


located in an upper portion of the module handle


68


to operatively tie the module handle


68


to the circuit breaker handles


38


, and to provide remote actuation of the circuit breaker


14


via the remote module


12


.




Though the circuit breaker handle


38


and the module handles


68


are shown in alignment, one skilled in the art would recognize that they may also be offset. Additionally, one recognized in the art would recognize that the handle tie kit


24


may also accommodate offset handles.




A pair of electrical spade terminals


74


for providing power to the remote module


12


, extends out of a central portion of a bottom


76


of the module housing


60


. The electrical terminals


74


are located intermediate a pair of axes


78


and


80


extending substantially perpendicular from the one side


32


of the circuit breaker enclosure


30


and passing through the line


52


and load


54


terminals respectively. Advantageously, the electrical terminals


74


do not interfere with load and line bus bars (not shown) of a typical control panel system that are spaced to connect to the line


52


and load


54


terminals of the circuit breaker


14


. Though the electrical terminals


74


are illustrated as spade terminals in this embodiment, one skilled in the art would recognize that other types of terminals may also be used, e.g., socket terminals or terminals within a connector. Additionally, a plurality of wire lead through holes


82


are disposed on an upper portion of a rear rim


84


of the module housing


60


to provide access for connecting power leads (not shown) in lieu of the electrical terminals


74


.




Referring to

FIGS. 3 and 4

, the circuit breaker actuator link


36


of each pole


16


,


18


and


20


of circuit breaker


14


includes the circuit breaker handle


38


and a link tie pin hole


86


disposed on the actuator link


36


inside of the circuit breaker enclosure


30


. The actuator tie pin


22


(see in

FIG. 2

) passes through the kidney shaped slot


50


and the link tie pin hole


86


to connect to the circuit breaker actuator link


36


within the interior of the circuit breaker enclosure


30


of each pole


16


,


18


and


20


to operationally tie the poles together.




The actuator link


36


is pivotally connected to one end of a collapsible linkage assembly


88


and the other end of the collapsible linkage assembly


88


is pivotally connected to a moveable contact lever


90


. The moveable contact lever


90


includes a moveable contact


92


disposed thereon which traverses from an open position to a closed position to make electrical contact with a stationary contact


94


. Typically, when the moveable contact lever is in the closed position, a current will flow through terminal


52


to the stationary contact


94


via lead


95


. The current is conducted through the stationary contact


94


, through the movable contact


92


and lead


98


to the coil


96


and out through lead


100


and terminal


54


. When the current in the coil


96


exceeds a predetermined rated current capacity, the coil


96


will cause armature


97


to move down onto pole piece


99


. Armature


97


has a depending leg


101


that engages pin


87


to collapse the collapsible linkage assembly


88


and to allow the contact lever


90


to be biased to the open position.




The circuit breakers or poles


16


,


18


and


20


are each provided with toggle type actuator links


36


that are linked by pins


42


and spacers


44


, i.e., handle tie kits


24


. However, theses handle tie kits can be eliminated in some installations because the present invention provides an alternative arrangement for linking the poles


16


,


18


and


20


internally to the motorized remote module


12


as will be described in greater detail hereinafter.




The poles


16


,


18


and


20


preferably each include a current sensing magnetic coil


96


, one skilled in the art would recognize that not every pole may include a current sensing device. Additionally, one skilled in the art would recognize that the circuit breaker actuator link


36


of each pole may not include a circuit breaker handle


38


. Additionally, one skilled in the art would also recognize that more than one circuit breaker


14


may be operated by the remote module


12


. A second circuit breaker assembly might be provided on the opposite side of the remote module


12


.




Referring to

FIGS. 5 and 6

, the module actuator


66


includes the module handle


68


and a module tie pin hole


102


disposed on the module actuator


66


inside of the module housing


60


. Additionally the module actuator


66


includes an actuator leg


103


(best seen in

FIG. 7

) extending inwardly into the plane of the drawing and substantially perpendicular to a lower distal end of the module actuator


66


. The actuator tie pin


22


passes through a kidney shaped slot


104


defined in the side


106


of the remote module housing


60


. The side


106


of the module housing


60


abuts the circuit breaker enclosure side


32


. The kidney shaped slot


104


of the module housing


60


is aligned with the kidney shaped slot


50


of the circuit breaker enclosure


30


to receive the actuator tie pin


22


therethrough. The actuator tie pin


22


operationally connects the circuit breaker actuator link


36


to the module actuator


66


within the interior of the circuit breaker enclosure


30


and the module housing


60


. The actuator tie pin


22


extends through each circuit breaker housing or pole so that all poles are driven by the motorized remote module


12


. Note that

FIGS. 5 and 6

show the motorized module


12


in an intermediate position to illustrate this operation.




A pivot pin


108


pivotally mounts the module actuator


66


to the interior of the module housing


60


. A motor


112


is disposed in the module housing


60


and is electrically connected to a small printed circuit board


114


. As will be discussed in greater detail hereinafter, a limit switch


115


is provided for controlling the direction of rotation of the motor


112


. The switch


115


is located on the underside of the small printed circuit board


114


and electrically connected to the motor


112


. The small printed circuit board


114


is electrically connected to a large printed circuit board


116


by a plurality of pin board connectors


118


. The small printed circuit board


114


and the large printed circuit board


116


together provide voltage regulation and signal conditioning to the motor


112


. Input power to the motor


112


is supplied through either the electrical terminals


74


or wire leads (not shown) connected to the small circuit breaker


114


through wire lead through holes


82


. The motor


112


includes a motor shaft


120


with a motor gear


122


mounted axially thereon. The motor gear meshes with a double gear


124


which is pivotally mounted to the interior of the module housing


60


via a double gear pin


126


.




The double gear


124


meshes with a lead screw gear


128


provided on a lead screw


130


. Thus, motor


112


drives lead screw


130


at a reduced speed, providing a controlled force on lead screw car


132


. The lead screw car


132


is internally threaded and non-rotatably held so that the lead screw


130


rotates and serves to position the lead screw car


132


along the length of the lead screw


130


as indicated by arrow


134


. The lead screw car


132


has a generally cylindrical post


152


for pivotally supporting actuator catch


136


. The catch


132


abuts the module actuator leg


103


to pivotally drive the module actuator


66


. A limit switch lever


138


is disposed against an inside wall


142


of half shell


62


and includes a lever body


140


extending substantially parallel to the direction of travel of the lead crew car


132


. The limit switch lever


138


also includes first and second lever handles


144


and


145


extending downwardly at substantially right angles from distal ends of the lever body


140


. As will be discussed in greater detail herein below, when the car


132


reaches the extreme ends of its intended course of travel, it engages one of the lever handles


144


,


145


to actuate the limit switch


115


and enable reverse direction of the motor


112


.




Referring to

FIG. 6

, the lead screw car


132


has a generally rectangular car body


146


, which includes a left side


148


and a right side


150


for engaging the first and second lever handles


144


and


145


respectively, depending on the direction of rotation of lead screw


130


. The post


152


extends inwardly from a rear side


154


of the lead screw car


132


toward inside wall


142


to pivotally engage the actuator catch


136


through mounting hole


156


. The actuator catch


136


is generally L shaped having a pair of legs


158


and


159


with a thickness which defines an inside edge


160


and an outside edge


161


. Legs


158


and


159


respectively include a pair of inwardly extending positioning tabs


162


and


164


. A plurality of cam structures


166


project outwardly from inside wall


142


to engage and guide the positioning tabs


162


and


164


, and to pivot the actuator catch


136


substantially


180


degrees at the extreme distal ends of its travel. In operation, the cam structures


166


orient the inside edge


160


of the actuator catch


136


to always face toward the direction of travel. Due to this orientation, when the actuator catch


136


urges the module actuator


66


in a given direction, the module actuator


66


is always free to pivotally snap ahead to its limiting position without being impeded by the actuator catch


136


.




The lever body


140


of limit switch lever


138


includes a bottom surface


167


, which is slidably disposed upon an upper surface


168


of support shelf


170


. Support shelf


170


projects outwardly from the inside wall


142


and extends substantially parallel to the direction of travel of the lead screw car


132


. A generally rectangular limit switch stop


172


projects upwardly from an upper surface


174


of the support body


140


to engage the limit switch


115


(best seen in

FIGS. 7

,


8


and


9


). A pair of generally concave cavities


176


and


177


are disposed proximate each other in the bottom surface


167


of the lever body


140


to define a resilient rib


178


therebetween. The cavities


176


and


177


are sized to receive a support self post


180


, which projects upwardly from the upper surface


168


of the support shelf


170


and has a tapered arcuate outer surface.




Referring to

FIG. 7

, the cam structures


166


include a pair of distally located crescent shaped cams


182


and


184


, a centrally located trapezoidal cam


186


, and a pair of triangular cams


188


and


190


located intermediate the crescent shaped cams


182


,


184


and the trapezoidal cam


186


. The cam structures


166


are disposed substantially parallel to the direction of travel of the actuator catch


136


and define a plurality of guide tracks


192


,


194


,


196


and


198


through which positioning tabs


162


and


164


traverse.




As the lead screw


130


first drives the lead screw car


132


from its extreme left limit toward the right, as indicated by directional arrow


200


, the cam structures


166


guide the positioning tabs


162


and


164


to orient the actuator catch


136


as illustrated. The inside edge


160


of the actuator catch


136


abuts against the leg


103


of the module actuator


66


to urge the module actuator leg


103


in the direction of arrow


200


, and to pivot the module actuator


66


in the counter clockwise direction about the pivot pin


108


.




The limit switch


115


, which is disposed on the small printed circuit board


114


(seen in FIG.


6


), includes a spring loaded limit switch actuator


201


. The actuator


201


includes a lever arm pivotally attached to the body of the limit switch


115


, and having a closed


202


(shown in phantom) and an open


203


position. The closed and open positions have a predetermined distance


204


therebetween. When the limit switch actuator


201


is in the closed position


202


, rotation of the motor


112


in a first direction is enabled. When the limit switch actuator


201


is in the open position


203


, rotation of the motor


112


in an opposing second direction is enabled. Though the limit switch actuator


201


is shown in this embodiment as a lever arm, one skilled in the art will recognize that other actuating mechanisms may also be used to actuate the limit switch


115


, e.g. a spring loaded push button.




The limit switch lever


138


is positioned such that the limit switch stop


172


depresses the limit switch actuator


201


into its closed


202


position. The support shelf post


180


of support shelf


170


is disposed within the cavity


176


of the limit switch lever


138


and abuts against the resilient rib


178


to releasably retain the limit switch actuator


201


in its closed


202


position.




Referring to

FIG. 9

, as the module actuator


66


reaches the extreme limit of its pivotal counter clockwise travel, the lead screw


130


positions the lead screw car


132


and the actuator catch


136


over triangular cam


190


. The module actuator leg


103


pulls on the actuator catch


136


to pivot the catch


136


about the post


152


of the lead screw car


132


, and to urge the positioning tabs


162


and


164


of the catch


136


into guide tracks


196


and


198


respectively. The guide tracks


196


and


198


continue to pivot the actuator catch


136


about the post


152


until the catch


136


has completed a substantially


180


degree turn and the inside edge of the catch


136


now faces toward the left.




Referring to

FIG. 10

, as the lead screw


130


drives the lead screw car


132


toward its extreme right limit, the right side surface


150


of the car


132


engages the downwardly extending second lever handle


145


of the limit switch lever


138


and urges the limit switch lever


138


toward the right as indicated by directional arrow


205


. The tapered surface of the support shelf post


180


initially engages the resilient rib


178


as the limit switch lever


138


is first urged to the right. The resilient rib


178


is flexed back toward the left until the support shelf post


180


passes under the rib


178


with the rib snapping back to its original position to releasably retain the support shelf post


180


within the concave cavity


177


. The cavities


177


and


178


are spaced a distance at least as large as the predetermined distance


204


between the closed


202


(shown in phantom) and open


203


positions of the limit switch actuator


201


. Therefore, as support shelf post


180


passes from cavity


176


to cavity


177


, the limit switch stop


172


is moved away for the limit switch actuator


201


a sufficient distance to allow the limit switch actuator


201


to snap into its open position


203


, and stop the rotation of the motor


112


and lead screw


130


. The limit switch lever


136


, the lead screw car


132


and the actuator catch


136


are now positioned to pivot the module actuator


66


in the opposite, i.e., clockwise, direction when the motor


112


of the remote module


12


is activated again.




While preferred embodiments have been shown and described, various modifications and substitutions may be made thereto without departing from the spirit and scope of the invention. Accordingly, it is to be understood that the resent invention has been described by way of illustration and not limitation.



Claims
  • 1. A motorized module for remote operation of a split case circuit breaker and comprising in combination:a circuit breaker housing including split half sections defining a chamber therebetween, a movable contact in said chamber, a collapsible linkage in said chamber, an armature, a current/voltage sensing device in said chamber and including an electromagnetic sensing coil for moving said armature, said armature being coupled to said collapsible linkage for opening movement of the movable contact lever in response to a predetermined rise in the current/voltage sensed by said coil, a reset toggle pivotably mounted in said chamber and having one end coupled to said collapsible linkage, said toggle having a handle portion projecting through a top opening in said circuit breaker housing for resetting the collapsible linkage, a motorized module housing also having half sections defining a chamber therebetween said half sections defining a housing shape such that a top wall of both said circuit breaker housing and said motorized module housing are of the same geometrical configuration whereby the circuit breaker housing and motorized module housing are adapted to be assembled side by side with one another in a manner to that of the individual circuit breaker housing in a multi pole circuit breaker assembly of split case type circuit breakers, said motorized module chamber including a reversible drive motor, a lead screw, a captive nut adapted to be driven by the lead screw, a pivoted toggle having a portion coupled to said captive nut, and said toggle having a handle portion projecting through a top opening in said motorized module housing top wall, said circuit breaker toggle handle portion sharing a common pivot axis with said motorized module toggle handle so that said motor in said motorized module can operate the toggle in said circuit breaker from a remote location.
  • 2. The combination according to claim 1 wherein said motorized module chamber further includes limit switches for stopping said electric motor and said captive nut in response to a predetermined travel of said nut on said lead screw and a limit switch lever pivotably mounted on said captive nut for sequentially resetting each of said limit switches in response to movement of said captive nut on said lead screw to limit positions corresponding to a predetermined angular range of travel for said toggle.
  • 3. The combination according to claim 2 wherein said motorized module chamber further includes a shifting shelf coupled to said lever and having spaced abutments for so resetting said limit switches in response to said limit switch lever movement.
  • 4. The combination according to claim 1 wherein said actuator is pivotably mounted in said motorized module housing has its lower portion coupled to said captive nut by a lost motion mechanism, said lost motion mechanism including a pivoted bell crank lever having angularly spaced pins for entrapping the lower end of the motorized module toggle, and limit switches defining limits of travel for said captive nut and bell crank lever by interrupting current to said motor in said motorized module chamber.
  • 5. An assembly comprising of at least one circuit breaker, said at least one circuit breaker including a generally rectangular enclosure having one side and an opposite side, and a top surface, a circuit breaker actuator pivotably mounted inside the circuit breaker enclosure, a motorized module for remote operation of the circuit breaker, said motorized module including a housing mounted to one side of the circuit breaker enclosure and having a generally congruent geometric shape with respect to the circuit breaker enclosure particularly with respect to the top wall thereof, and an electric motor in the motorized module housing, a module actuator pivotably mounted inside said module housing, coupling means for coupling the electric motor to the actuator said coupling including a limit switch having an actuator with a closed position for enabling rotation of the motor in the first direction and an open position for enabling rotation in the opposite or second direction, said closed and opened position having a predetermined linear distance therebetween, a limit switch lever and a support shelf therefor, said support shelf having a post for releasably retaining the limit switch lever in a first position corresponding to a limit switch actuator closed position, said support shelf post being releasably retained in said first position, and adapted to shift to a second position such that the limit switch actuator is provided in an open position corresponding to said second position for the limit switch actuator, said shelf post being alternatively retained in said first and second cavities by said limit switch lever as a result of a resilient rib provided between said cavities whereby said rib flexes to achieve shifting of said support shelf pole of movement in alternate directions in said motorized module housing.
  • 6. The combination according to claim 5 further comprising a lead screw operatively connected to the electric motor in said motorized module, a lead screw car threadably engaged with the lead screw so that the lead screw car travels along the lead screw from a first to a second position and returns, and said limit switch lever having spaced abutment surfaces, and said lead screw car having a pivoted catch with projecting pins for engagement with said spaced abutment surfaces of said limit switch lever, said projecting pins being further engageable with the motorized module actuator link for providing a lost motion coupling therewith, and means for coupling said circuit breaker actuator to said motorized module actuator.
  • 7. The combination according to claim 6 further characterized by fixed cams defined in the interior side wall of said motorized module housing to cause said catch pivotably mounted on said car to pivot through a substantial angle as the lead screw car reaches limits of its travel in said housing.
  • 8. The combination according to claim 6 further characterized by a limit switch provided on said limit switch lever for selective engagement with said limit switch whereby a single limit switch can be used in conjunction with associated circuitry to stop the travel of the lead screw car, and sequentially allow movement in an opposite direction once the lead screw car has stopped movement in one direction.
  • 9. The combination according to claim 7 wherein said actuator coupling compromises a pin provided within said circuit breaker and motorized modular housing, and extending through a slotted opening defined in the adjacent side wall of the side-by-side circuit breaker and motorized module housings.
  • 10. The combination according to claim 8 wherein said circuit breaker actuator and motorized modular actuator are coupled by an external pin provided in the toggles which project from the housing of said circuit breaker and motorized module.
US Referenced Citations (5)
Number Name Date Kind
RE19753 Graves, Jr. et al. Nov 1935 E
3646487 Brackett, Sr. Feb 1972 A
4167716 Horn Sep 1979 A
4990873 Grunert et al. Feb 1991 A
5557082 Leet et al. Sep 1996 A