Information
-
Patent Grant
-
6531938
-
Patent Number
6,531,938
-
Date Filed
Friday, November 10, 200024 years ago
-
Date Issued
Tuesday, March 11, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- McCormick, Paulding & Huber LLP
-
CPC
-
US Classifications
Field of Search
US
- 335 14
- 335 20
- 335 202
- 335 68
- 335 71
- 335 72
-
International Classifications
-
Abstract
A remote operated circuit breaker assembly has at least one circuit breaker, a remote module for remotely operating the circuit breaker and an actuator tie pin. Each circuit breaker includes a circuit breaker enclosure of generally rectangular shape having one side and an opposing side, and a circuit breaker actuator link pivotally mounted inside the circuit breaker enclosure. The remote module includes a module housing mounted to the one side of the circuit breaker enclosure and having a shape generally congruent with the circuit breaker enclosure. A motor is disposed in the module housing, a module actuator is pivotally mounted inside the module housing and a gear means couples the motor to the module actuator. The actuator tie pin connects the circuit breaker actuator link to the module actuator within the interior of the circuit breaker enclosure and the module housing. The actuator tie pin is received in aligned slots defined by the abutting circuit breaker enclosure side and module housing side.
Description
FIELD OF THE INVENTION
The present invention relates generally to circuit breakers. More specifically, the present invention relates to a remotely operated circuit breaker module for attachment to the side of a circuit breaker to provide remote actuation of the circuit breaker.
BACKGROUND OF THE INVENTION
Remote operated circuit breaker modules (remote modules) are frequently combined with circuit breakers and panel mounted in control panel systems to provide remote operated circuit breakers. Remote operation of circuit breakers, e.g., opening, closing or resetting, are often desirable to perform such functions as service, diagnostics, load shedding, and power distribution, in areas that are unsafe or difficult to access.
Remote modules may be either a side mounted type, which mounts to the side of a standard circuit breaker housing, or a top mounted type, which mounts over the circuit breakers top, i.e., front face.
However, space is a premium in enclosures of control panel systems and prior art top mounted motor modules disproportionately increase the overall depth required of an enclosure in order to accommodate the remote module/circuit breaker assembly. That is, when the top mounted remote module is mounted to the panel of a control panel system, the circuit breaker is cantilevered off of the back of the remote module and extends deep into the enclosure by a distance equal to the combined height of the remote module and circuit beaker. Use of the top mounted remote module will often interfere with existing components in the enclosure, e.g., the system bus bar. Additionally, the cantilevered circuit breaker puts added stress on the remote module and often requires extra support blocks to prevent damage. This is especially problematic in the case of multi-pole circuit breakers or circuit breakers having heavy gauge wires.
Typically, remote modules of the side-mounted type are operatively connected to a circuit breaker with one or more poles associated therewith to form a remote operated circuit breaker assembly. The remote operated circuit breaker assembly is typically use to provide protection for a circuit having one or more phases. Alternatively, the remote module may also be used to remotely operate a plurality of circuit breakers stacked together, each protecting a separate circuit, which are required to be actuated simultaneously.
The circuit breakers of the above described prior art remote operated circuit breaker assembly typically include left and right half shells forming a split case enclosure which encloses the interior components of a pole of the circuit breaker. A circuit breaker with multiple poles will have an enclosure for each pole stacked together to form the circuit breaker. Each pole includes a circuit breaker actuator link having a handle extending out of the top of each enclosure, which is pivotally mounted to the interior of each enclosure. A handle tie kit passes through a hole located in the upper portion of each handle to operatively tie the handles together and to provide actuation of all the poles substantially simultaneously. Load and line (or source) terminals extend through opposing end portions of the bottom of each enclosure and are spaced to align with load and line bus bars of a typical control panel system respectively.
The prior art side mounted remote module of the above described remote operated circuit breaker assembly typically includes a module housing, which is open on one side, and a module motor disposed in the module housing. The open side of the module housing abuts against one of the outer half-shells of the circuit breaker and is fastened thereto to enclose the motor therein. That is, the outside surface of either the left or right half shell of the circuit breaker is stacked against the module housing to function as the inside surface of the enclosure for the prior art remote module. A module actuator is operatively associated with the module motor and includes a module handle which extends out of the top of the remote module. The handle tie kit also passes through a hole located in the upper portion of the module handle to operatively tie the module handle to the circuit breaker handles and to provide remote actuation of the circuit breaker. An electrical terminal, for providing power to the remote module, extends through an end portion of the bottom of the remote module substantially in line with either the line or load terminals of the circuit breaker poles.
However, because the prior art module housing must rely on the left or right half shell of the circuit breaker to form an enclosure, prior art side mounted remote modules can only be mounted on one side of the circuit breaker and must be hard fastened, e.g., riveted, to the circuit breaker at the factory. Additionally, the prior art remote modules cannot be utilized as stand alone retrofit kits for installation to existing circuit breakers in the field. Therefore, any retrofitting to remotely operated circuit breakers in the field would involve removal and replacement of existing manually operated circuit breakers.
Also, the prior art remote module handle actuates each pole of the circuit breaker by applying a torsional pressure to the circuit breaker handles through the handle tie kit at substantially a single point, i.e., the through hole in the upper portion of each handle. However, the torsion on the handle tie kit results in an actuation lag between the farthest (far pole) and nearest poles (near pole) relative to the remote module. That is the pole farthest from the remote module will close last when remotely actuated. This causes greater arcing on the contacts of the far pole with respect to the near pole, resulting in a respectively greater rate of ware to the contacts of the far pole. The actuation lag becomes more pronounce as the number of poles involved increases.
Additionally, because the electrical terminal of the prior art remote module extends out of the bottom of its enclosure substantially in line with the load or line terminals, the electrical terminal of the remote module often interferes with the load or line bus bars of a typical control panel system. This requires notches to be cut in the bus bars, thus resulting in an increased cost and a reduced current carrying capacity of the bus bars.
Accordingly, there is a need for an improved remote operated circuit breaker module for attachment to the side of a circuit breaker.
SUMMARY OF THE INVENTION
In an exemplary embodiment of the present invention a remote operated circuit breaker assembly is presented comprising at least one circuit breaker, a remote module for remotely operating the circuit breaker and an actuator tie pin. Each circuit breaker includes a circuit breaker enclosure of generally rectangular shape having one side and an opposing side, and a circuit breaker actuator link pivotally mounted inside the circuit breaker enclosure. The remote module includes a module housing mounted to the one side of the circuit breaker enclosure and having a shape generally congruent with the circuit breaker enclosure. A motor is disposed in the module housing, a module actuator is pivotally mounted inside the module housing and a coupling means couples the motor to the module actuator. The actuator tie pin connects the circuit breaker actuator link to the module actuator within the interior of the circuit breaker enclosure and the module housing. The actuator tie pin is received in aligned slots defined by the abutting circuit breaker enclosure side and module housing side.
In an alternative embodiment of the invention, the circuit breaker enclosure of the remote operated circuit breaker also has a top and the circuit breaker actuator link has a circuit breaker handle extending out of the top of the circuit breaker enclosure. An upper portion of the circuit breaker handle has a handle hole disposed therethrough. The module housing of the remote module has a top and the module actuator has a module handle extending out of the top of the module housing. An upper portion of the module handle has a module hole disposed therethrough. A handle tie kit, which passes through the handle hole and the module hole, operatively ties the handles together.
In another alternative embodiment of the invention, the remote operated circuit breaker also includes a limit switch. The limit switch has a limit switch actuator with a closed position for enabling rotation of the motor in a first direction and an open position for enabling rotation of the motor in an opposing second direction. The closed and open positions have a predetermined distance therebetween. Additionally, a limit switch lever is selectively located at a first position for retaining the limit switch actuator in the closed position, and is selectively located at a second position for retaining the limit switch actuator in the open position.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of the remote operated circuit breaker assemble in accordance with the present invention;
FIG. 2
is an exploded view of the remote operated circuit breaker assembly of
FIG. 1
;
FIG. 3
is a perspective view of the interior of the circuit breaker of
FIG. 1
with the moveable contact lever in the open position;
FIG. 4
is a perspective view of the interior of the circuit breaker of
FIG. 1
with the moveable contact lever in the closed position;
FIG. 5
is an exploded view of the interior of the remote module of
FIG. 1
;
FIG. 6
is a perspective view of the interior of the remote module of
FIG. 5
;
FIG. 7
is an exploded view of the interior of the remote module of
FIG. 1
with the motor and printed circuit boards removed;
FIG. 8
is a perspective view of interior of the remote module showing the module actuator pivoted in a first extreme end position;
FIG. 9
is a perspective view of the interior of the remote module showing the module actuator pivoted in an intermediate position; and
FIG. 10
is a perspective view of the interior of the remote module showing the module actuator pivoted in a second extreme end position.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to
FIGS. 1 and 2
, an exemplary embodiment of a remote operated circuit breaker assembly in accordance with the present invention is shown generally at
10
. The remote operated circuit breaker assembly
10
includes a remote module
12
and a circuit breaker
14
. The circuit breaker
14
has at least one pole
16
, but may also include additional poles
18
and
20
(shown in phantom form) stacked together to form a multi-pole circuit breaker. As will be discussed in greater detail hereinafter, the remote module
12
and the circuit breaker
14
are operatively connected via an actuator tie pin
22
and a handle tie kit
24
to provide two-point remote actuation of the remote operated circuit breaker assembly
10
. The two-point actuation advantageously reduces actuation lag of the far pole
20
with respect to the near pole
16
.
Each pole
16
,
18
and
20
of the circuit breaker
14
includes a left half shell
26
and a right half shell
28
engaging each other to form a split case circuit breaker enclosure
30
of generally rectangular shape having one side
32
and an opposing side
34
, which encloses the interior components of the circuit breaker
14
. Each pole
16
,
18
and
20
includes a circuit breaker actuator link
36
pivotally mounted inside the circuit breaker enclosure having a circuit breaker handle
38
extending out of a top
40
of the enclosure
30
. The handle tie kit
24
includes a handle pin
42
, a handle spacer
44
and a pair of handle clips
46
. The handle pin
42
passes through a handle hole
48
located in the upper portion of each circuit breaker handle
38
of each pole,
16
,
18
and
20
to operatively tie the handles together and to provide actuation of all the poles substantially simultaneously. The actuator tie pin
22
connects to the circuit breaker actuator link
36
within the interior of the circuit breaker enclosure
30
through a generally kidney shaped slot
50
to also provide actuation of all poles substantially simultaneously. Line terminal
52
and load terminal
54
extend through opposing end portions of a bottom
56
of the enclosure
30
and are spaced to align with load and line bus bars (not shown) of a typical control panel system respectively. Rivets
58
stack the poles
16
,
18
and
20
together and fasten them to the remote module
12
.
The remote module
12
includes a module housing
60
mounted to the one side
32
of the circuit breaker enclosure
30
of pole
16
and having a shape generally congruent with the circuit breaker enclosure
30
. The module housing
60
includes a left shell
62
and a right shell
64
engaged together to form a split case module housing
60
which encloses the interior components of the remote module
12
. The remote module
12
includes a module actuator
66
pivotally mounted inside the module housing
60
having a module handle
68
extending out of a top
70
of the module housing
60
. The handle tie kit also passes through a module handle hole
72
located in an upper portion of the module handle
68
to operatively tie the module handle
68
to the circuit breaker handles
38
, and to provide remote actuation of the circuit breaker
14
via the remote module
12
.
Though the circuit breaker handle
38
and the module handles
68
are shown in alignment, one skilled in the art would recognize that they may also be offset. Additionally, one recognized in the art would recognize that the handle tie kit
24
may also accommodate offset handles.
A pair of electrical spade terminals
74
for providing power to the remote module
12
, extends out of a central portion of a bottom
76
of the module housing
60
. The electrical terminals
74
are located intermediate a pair of axes
78
and
80
extending substantially perpendicular from the one side
32
of the circuit breaker enclosure
30
and passing through the line
52
and load
54
terminals respectively. Advantageously, the electrical terminals
74
do not interfere with load and line bus bars (not shown) of a typical control panel system that are spaced to connect to the line
52
and load
54
terminals of the circuit breaker
14
. Though the electrical terminals
74
are illustrated as spade terminals in this embodiment, one skilled in the art would recognize that other types of terminals may also be used, e.g., socket terminals or terminals within a connector. Additionally, a plurality of wire lead through holes
82
are disposed on an upper portion of a rear rim
84
of the module housing
60
to provide access for connecting power leads (not shown) in lieu of the electrical terminals
74
.
Referring to
FIGS. 3 and 4
, the circuit breaker actuator link
36
of each pole
16
,
18
and
20
of circuit breaker
14
includes the circuit breaker handle
38
and a link tie pin hole
86
disposed on the actuator link
36
inside of the circuit breaker enclosure
30
. The actuator tie pin
22
(see in
FIG. 2
) passes through the kidney shaped slot
50
and the link tie pin hole
86
to connect to the circuit breaker actuator link
36
within the interior of the circuit breaker enclosure
30
of each pole
16
,
18
and
20
to operationally tie the poles together.
The actuator link
36
is pivotally connected to one end of a collapsible linkage assembly
88
and the other end of the collapsible linkage assembly
88
is pivotally connected to a moveable contact lever
90
. The moveable contact lever
90
includes a moveable contact
92
disposed thereon which traverses from an open position to a closed position to make electrical contact with a stationary contact
94
. Typically, when the moveable contact lever is in the closed position, a current will flow through terminal
52
to the stationary contact
94
via lead
95
. The current is conducted through the stationary contact
94
, through the movable contact
92
and lead
98
to the coil
96
and out through lead
100
and terminal
54
. When the current in the coil
96
exceeds a predetermined rated current capacity, the coil
96
will cause armature
97
to move down onto pole piece
99
. Armature
97
has a depending leg
101
that engages pin
87
to collapse the collapsible linkage assembly
88
and to allow the contact lever
90
to be biased to the open position.
The circuit breakers or poles
16
,
18
and
20
are each provided with toggle type actuator links
36
that are linked by pins
42
and spacers
44
, i.e., handle tie kits
24
. However, theses handle tie kits can be eliminated in some installations because the present invention provides an alternative arrangement for linking the poles
16
,
18
and
20
internally to the motorized remote module
12
as will be described in greater detail hereinafter.
The poles
16
,
18
and
20
preferably each include a current sensing magnetic coil
96
, one skilled in the art would recognize that not every pole may include a current sensing device. Additionally, one skilled in the art would recognize that the circuit breaker actuator link
36
of each pole may not include a circuit breaker handle
38
. Additionally, one skilled in the art would also recognize that more than one circuit breaker
14
may be operated by the remote module
12
. A second circuit breaker assembly might be provided on the opposite side of the remote module
12
.
Referring to
FIGS. 5 and 6
, the module actuator
66
includes the module handle
68
and a module tie pin hole
102
disposed on the module actuator
66
inside of the module housing
60
. Additionally the module actuator
66
includes an actuator leg
103
(best seen in
FIG. 7
) extending inwardly into the plane of the drawing and substantially perpendicular to a lower distal end of the module actuator
66
. The actuator tie pin
22
passes through a kidney shaped slot
104
defined in the side
106
of the remote module housing
60
. The side
106
of the module housing
60
abuts the circuit breaker enclosure side
32
. The kidney shaped slot
104
of the module housing
60
is aligned with the kidney shaped slot
50
of the circuit breaker enclosure
30
to receive the actuator tie pin
22
therethrough. The actuator tie pin
22
operationally connects the circuit breaker actuator link
36
to the module actuator
66
within the interior of the circuit breaker enclosure
30
and the module housing
60
. The actuator tie pin
22
extends through each circuit breaker housing or pole so that all poles are driven by the motorized remote module
12
. Note that
FIGS. 5 and 6
show the motorized module
12
in an intermediate position to illustrate this operation.
A pivot pin
108
pivotally mounts the module actuator
66
to the interior of the module housing
60
. A motor
112
is disposed in the module housing
60
and is electrically connected to a small printed circuit board
114
. As will be discussed in greater detail hereinafter, a limit switch
115
is provided for controlling the direction of rotation of the motor
112
. The switch
115
is located on the underside of the small printed circuit board
114
and electrically connected to the motor
112
. The small printed circuit board
114
is electrically connected to a large printed circuit board
116
by a plurality of pin board connectors
118
. The small printed circuit board
114
and the large printed circuit board
116
together provide voltage regulation and signal conditioning to the motor
112
. Input power to the motor
112
is supplied through either the electrical terminals
74
or wire leads (not shown) connected to the small circuit breaker
114
through wire lead through holes
82
. The motor
112
includes a motor shaft
120
with a motor gear
122
mounted axially thereon. The motor gear meshes with a double gear
124
which is pivotally mounted to the interior of the module housing
60
via a double gear pin
126
.
The double gear
124
meshes with a lead screw gear
128
provided on a lead screw
130
. Thus, motor
112
drives lead screw
130
at a reduced speed, providing a controlled force on lead screw car
132
. The lead screw car
132
is internally threaded and non-rotatably held so that the lead screw
130
rotates and serves to position the lead screw car
132
along the length of the lead screw
130
as indicated by arrow
134
. The lead screw car
132
has a generally cylindrical post
152
for pivotally supporting actuator catch
136
. The catch
132
abuts the module actuator leg
103
to pivotally drive the module actuator
66
. A limit switch lever
138
is disposed against an inside wall
142
of half shell
62
and includes a lever body
140
extending substantially parallel to the direction of travel of the lead crew car
132
. The limit switch lever
138
also includes first and second lever handles
144
and
145
extending downwardly at substantially right angles from distal ends of the lever body
140
. As will be discussed in greater detail herein below, when the car
132
reaches the extreme ends of its intended course of travel, it engages one of the lever handles
144
,
145
to actuate the limit switch
115
and enable reverse direction of the motor
112
.
Referring to
FIG. 6
, the lead screw car
132
has a generally rectangular car body
146
, which includes a left side
148
and a right side
150
for engaging the first and second lever handles
144
and
145
respectively, depending on the direction of rotation of lead screw
130
. The post
152
extends inwardly from a rear side
154
of the lead screw car
132
toward inside wall
142
to pivotally engage the actuator catch
136
through mounting hole
156
. The actuator catch
136
is generally L shaped having a pair of legs
158
and
159
with a thickness which defines an inside edge
160
and an outside edge
161
. Legs
158
and
159
respectively include a pair of inwardly extending positioning tabs
162
and
164
. A plurality of cam structures
166
project outwardly from inside wall
142
to engage and guide the positioning tabs
162
and
164
, and to pivot the actuator catch
136
substantially
180
degrees at the extreme distal ends of its travel. In operation, the cam structures
166
orient the inside edge
160
of the actuator catch
136
to always face toward the direction of travel. Due to this orientation, when the actuator catch
136
urges the module actuator
66
in a given direction, the module actuator
66
is always free to pivotally snap ahead to its limiting position without being impeded by the actuator catch
136
.
The lever body
140
of limit switch lever
138
includes a bottom surface
167
, which is slidably disposed upon an upper surface
168
of support shelf
170
. Support shelf
170
projects outwardly from the inside wall
142
and extends substantially parallel to the direction of travel of the lead screw car
132
. A generally rectangular limit switch stop
172
projects upwardly from an upper surface
174
of the support body
140
to engage the limit switch
115
(best seen in
FIGS. 7
,
8
and
9
). A pair of generally concave cavities
176
and
177
are disposed proximate each other in the bottom surface
167
of the lever body
140
to define a resilient rib
178
therebetween. The cavities
176
and
177
are sized to receive a support self post
180
, which projects upwardly from the upper surface
168
of the support shelf
170
and has a tapered arcuate outer surface.
Referring to
FIG. 7
, the cam structures
166
include a pair of distally located crescent shaped cams
182
and
184
, a centrally located trapezoidal cam
186
, and a pair of triangular cams
188
and
190
located intermediate the crescent shaped cams
182
,
184
and the trapezoidal cam
186
. The cam structures
166
are disposed substantially parallel to the direction of travel of the actuator catch
136
and define a plurality of guide tracks
192
,
194
,
196
and
198
through which positioning tabs
162
and
164
traverse.
As the lead screw
130
first drives the lead screw car
132
from its extreme left limit toward the right, as indicated by directional arrow
200
, the cam structures
166
guide the positioning tabs
162
and
164
to orient the actuator catch
136
as illustrated. The inside edge
160
of the actuator catch
136
abuts against the leg
103
of the module actuator
66
to urge the module actuator leg
103
in the direction of arrow
200
, and to pivot the module actuator
66
in the counter clockwise direction about the pivot pin
108
.
The limit switch
115
, which is disposed on the small printed circuit board
114
(seen in FIG.
6
), includes a spring loaded limit switch actuator
201
. The actuator
201
includes a lever arm pivotally attached to the body of the limit switch
115
, and having a closed
202
(shown in phantom) and an open
203
position. The closed and open positions have a predetermined distance
204
therebetween. When the limit switch actuator
201
is in the closed position
202
, rotation of the motor
112
in a first direction is enabled. When the limit switch actuator
201
is in the open position
203
, rotation of the motor
112
in an opposing second direction is enabled. Though the limit switch actuator
201
is shown in this embodiment as a lever arm, one skilled in the art will recognize that other actuating mechanisms may also be used to actuate the limit switch
115
, e.g. a spring loaded push button.
The limit switch lever
138
is positioned such that the limit switch stop
172
depresses the limit switch actuator
201
into its closed
202
position. The support shelf post
180
of support shelf
170
is disposed within the cavity
176
of the limit switch lever
138
and abuts against the resilient rib
178
to releasably retain the limit switch actuator
201
in its closed
202
position.
Referring to
FIG. 9
, as the module actuator
66
reaches the extreme limit of its pivotal counter clockwise travel, the lead screw
130
positions the lead screw car
132
and the actuator catch
136
over triangular cam
190
. The module actuator leg
103
pulls on the actuator catch
136
to pivot the catch
136
about the post
152
of the lead screw car
132
, and to urge the positioning tabs
162
and
164
of the catch
136
into guide tracks
196
and
198
respectively. The guide tracks
196
and
198
continue to pivot the actuator catch
136
about the post
152
until the catch
136
has completed a substantially
180
degree turn and the inside edge of the catch
136
now faces toward the left.
Referring to
FIG. 10
, as the lead screw
130
drives the lead screw car
132
toward its extreme right limit, the right side surface
150
of the car
132
engages the downwardly extending second lever handle
145
of the limit switch lever
138
and urges the limit switch lever
138
toward the right as indicated by directional arrow
205
. The tapered surface of the support shelf post
180
initially engages the resilient rib
178
as the limit switch lever
138
is first urged to the right. The resilient rib
178
is flexed back toward the left until the support shelf post
180
passes under the rib
178
with the rib snapping back to its original position to releasably retain the support shelf post
180
within the concave cavity
177
. The cavities
177
and
178
are spaced a distance at least as large as the predetermined distance
204
between the closed
202
(shown in phantom) and open
203
positions of the limit switch actuator
201
. Therefore, as support shelf post
180
passes from cavity
176
to cavity
177
, the limit switch stop
172
is moved away for the limit switch actuator
201
a sufficient distance to allow the limit switch actuator
201
to snap into its open position
203
, and stop the rotation of the motor
112
and lead screw
130
. The limit switch lever
136
, the lead screw car
132
and the actuator catch
136
are now positioned to pivot the module actuator
66
in the opposite, i.e., clockwise, direction when the motor
112
of the remote module
12
is activated again.
While preferred embodiments have been shown and described, various modifications and substitutions may be made thereto without departing from the spirit and scope of the invention. Accordingly, it is to be understood that the resent invention has been described by way of illustration and not limitation.
Claims
- 1. A motorized module for remote operation of a split case circuit breaker and comprising in combination:a circuit breaker housing including split half sections defining a chamber therebetween, a movable contact in said chamber, a collapsible linkage in said chamber, an armature, a current/voltage sensing device in said chamber and including an electromagnetic sensing coil for moving said armature, said armature being coupled to said collapsible linkage for opening movement of the movable contact lever in response to a predetermined rise in the current/voltage sensed by said coil, a reset toggle pivotably mounted in said chamber and having one end coupled to said collapsible linkage, said toggle having a handle portion projecting through a top opening in said circuit breaker housing for resetting the collapsible linkage, a motorized module housing also having half sections defining a chamber therebetween said half sections defining a housing shape such that a top wall of both said circuit breaker housing and said motorized module housing are of the same geometrical configuration whereby the circuit breaker housing and motorized module housing are adapted to be assembled side by side with one another in a manner to that of the individual circuit breaker housing in a multi pole circuit breaker assembly of split case type circuit breakers, said motorized module chamber including a reversible drive motor, a lead screw, a captive nut adapted to be driven by the lead screw, a pivoted toggle having a portion coupled to said captive nut, and said toggle having a handle portion projecting through a top opening in said motorized module housing top wall, said circuit breaker toggle handle portion sharing a common pivot axis with said motorized module toggle handle so that said motor in said motorized module can operate the toggle in said circuit breaker from a remote location.
- 2. The combination according to claim 1 wherein said motorized module chamber further includes limit switches for stopping said electric motor and said captive nut in response to a predetermined travel of said nut on said lead screw and a limit switch lever pivotably mounted on said captive nut for sequentially resetting each of said limit switches in response to movement of said captive nut on said lead screw to limit positions corresponding to a predetermined angular range of travel for said toggle.
- 3. The combination according to claim 2 wherein said motorized module chamber further includes a shifting shelf coupled to said lever and having spaced abutments for so resetting said limit switches in response to said limit switch lever movement.
- 4. The combination according to claim 1 wherein said actuator is pivotably mounted in said motorized module housing has its lower portion coupled to said captive nut by a lost motion mechanism, said lost motion mechanism including a pivoted bell crank lever having angularly spaced pins for entrapping the lower end of the motorized module toggle, and limit switches defining limits of travel for said captive nut and bell crank lever by interrupting current to said motor in said motorized module chamber.
- 5. An assembly comprising of at least one circuit breaker, said at least one circuit breaker including a generally rectangular enclosure having one side and an opposite side, and a top surface, a circuit breaker actuator pivotably mounted inside the circuit breaker enclosure, a motorized module for remote operation of the circuit breaker, said motorized module including a housing mounted to one side of the circuit breaker enclosure and having a generally congruent geometric shape with respect to the circuit breaker enclosure particularly with respect to the top wall thereof, and an electric motor in the motorized module housing, a module actuator pivotably mounted inside said module housing, coupling means for coupling the electric motor to the actuator said coupling including a limit switch having an actuator with a closed position for enabling rotation of the motor in the first direction and an open position for enabling rotation in the opposite or second direction, said closed and opened position having a predetermined linear distance therebetween, a limit switch lever and a support shelf therefor, said support shelf having a post for releasably retaining the limit switch lever in a first position corresponding to a limit switch actuator closed position, said support shelf post being releasably retained in said first position, and adapted to shift to a second position such that the limit switch actuator is provided in an open position corresponding to said second position for the limit switch actuator, said shelf post being alternatively retained in said first and second cavities by said limit switch lever as a result of a resilient rib provided between said cavities whereby said rib flexes to achieve shifting of said support shelf pole of movement in alternate directions in said motorized module housing.
- 6. The combination according to claim 5 further comprising a lead screw operatively connected to the electric motor in said motorized module, a lead screw car threadably engaged with the lead screw so that the lead screw car travels along the lead screw from a first to a second position and returns, and said limit switch lever having spaced abutment surfaces, and said lead screw car having a pivoted catch with projecting pins for engagement with said spaced abutment surfaces of said limit switch lever, said projecting pins being further engageable with the motorized module actuator link for providing a lost motion coupling therewith, and means for coupling said circuit breaker actuator to said motorized module actuator.
- 7. The combination according to claim 6 further characterized by fixed cams defined in the interior side wall of said motorized module housing to cause said catch pivotably mounted on said car to pivot through a substantial angle as the lead screw car reaches limits of its travel in said housing.
- 8. The combination according to claim 6 further characterized by a limit switch provided on said limit switch lever for selective engagement with said limit switch whereby a single limit switch can be used in conjunction with associated circuitry to stop the travel of the lead screw car, and sequentially allow movement in an opposite direction once the lead screw car has stopped movement in one direction.
- 9. The combination according to claim 7 wherein said actuator coupling compromises a pin provided within said circuit breaker and motorized modular housing, and extending through a slotted opening defined in the adjacent side wall of the side-by-side circuit breaker and motorized module housings.
- 10. The combination according to claim 8 wherein said circuit breaker actuator and motorized modular actuator are coupled by an external pin provided in the toggles which project from the housing of said circuit breaker and motorized module.
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Number |
Name |
Date |
Kind |
RE19753 |
Graves, Jr. et al. |
Nov 1935 |
E |
3646487 |
Brackett, Sr. |
Feb 1972 |
A |
4167716 |
Horn |
Sep 1979 |
A |
4990873 |
Grunert et al. |
Feb 1991 |
A |
5557082 |
Leet et al. |
Sep 1996 |
A |