The system and methods disclosed herein relate to power management, and more particularly, to controlling the power input into a device.
A common method of adjusting the power input into a device is the use of variable resistors, such as a rheostat and potentiometer, while a step-down transformer allows for a device with a low power input rating to be compatible with a high power supply greater than what the device is designed for. Typically, a variable resistor includes a resistive track and a wiper terminal. One end of the resistive track of the variable resistor and its wiper terminal are connected to a circuit. As a result, the variable resistor can limit the current in the circuit according to the position of the wiper. Variable resistors are generally used in tuning circuits and power control applications. Such devices are considered “linear” devices, because the power output from the variable resistor can be varied incrementally. A variable resistor may also be employed when an appliance is connected to or within a circuit having an attached power supply that is either fully on or off.
A step down transformer transfers electrical energy between two or more circuits through electromagnetic induction. Typically, the primary windings of the step-down transformer is attached to a high alternating current (AC) source which is reduced in the secondary windings based on the ratio of turns between the primary windings and the secondary windings. A low AC power device is attached to the secondary windings of the step-down transformer.
An inherent disadvantage in known variable resistors and step-down transformers is the need for various mechanical components that can potentially fail. Further, difficulties exist in adjusting the variable resistors to a specific power output, due to the incremental adjustment and in some cases the need for the full “linear” range is not necessary.
Therefore, there is a need in the art for a power management system that can be set to pre-determined output levels.
Conventional lamp dimmers utilize an input device to adjust the dimming of a lamp. The dimming adjustment can be a potentiometer or multi-position switch which is part of the dimmer. Furthermore, the dimming adjustment can be a Touch Sensor, a RF (Radio Frequency) signal, a Bluetooth Signal, an IR (Infrared Radiation) Signal, or any other device or function that is used to adjust the amount of dimming desired. An inherent disadvantage not addressed by conventional lamp dimmers is the need for a diming input to adjust the output level of the lamp. Adjustments that are part of the dimmer are not practical for dimmers and lamps mounted on a ceiling, due to the accessibility issues for users. Therefore, a dimming device is typically installed by a licensed electrician to replace existing wall mounted on/off switches in accordance with building codes. To the extent that a user attempts to replace an existing switch, the user risks exposing themselves to injury from improperly disconnected wires. Further, the user can improperly connect the wiring when replacing the switch, thereby creating electrical issues. Also, the dimming device can be cost prohibitive, for example, dimmer devices with remote control capability. Furthermore, a replacement dimmer switch can conflict with the aesthetics of the area that the existing switch is located, for example in a historical building.
Therefore, there is a need in the art for a power management system that can be utilized with existing wall mounted on/off switches to adjust the dimming level of a lamp without the need to install a wall mounted dimmer switch or a remote control device.
The Remote Power Management Module (RPMM) disclosed herein is a controllable, multi-stage power supply modulator that has a plurality of output levels. In the preferred embodiment, the RPMM has more than two (2) and less than five (5) pre-set output levels from the input power of the RPMM. The pre-set levels are preferably established based on the desired use. As a result, the RPMM can adjust the power input into a device attached to the RPMM similar to the functions of a rheostat and potentiometer, without the use of a variable resistor terminal.
In some embodiments, the RPMM can adjust the power input into a device attached to the RPMM similar to a step-down transformer, without the need of a core or windings. It is well-known in the art that household, hobby, and workforce related appliances, such as electrical devices and tools have variable speed/power settings. The variable control dial or rocker arm for low, medium, and high settings utilize rheostats and potentiometers located physically in the tool, electrical device, or appliance. The benefits of the principles disclosed herein are readily apparent as the RPMM exhibits a plurality of output levels, which can be configured to correspond to low, medium, and high-speed settings for a tool, electrical device, or appliance.
In some embodiments, the RPMM is a separate component from the tool, electrical device, or appliance, thereby improving the ease of manufacturing said tool, electrical device, or appliance, because configuring the speed setting is controlled by the RPMM. In addition, the principles disclosed herein further allow for the acceptance of various tools, electrical devices, or appliances that do not contain power modulation components.
In some embodiments, the RPMM is activated by the power supply that is utilized. In addition to having a plurality of preset output levels, the power supply modulator can include more advanced modulating systems such as a microprocessor, switch, resistor, or any similar components capable of regulating the output level.
Furthermore, the RPMM disclosed in accordance with the principles disclosed herein can be configured to remove the need for an additional dimming input to adjust the output level of a lamp coupled to a ceiling fixture. The RPMM utilizes existing wall mounted on/off switches for adjusting the output level of a dimmer attached to a ceiling fixture. In one embodiment, a dimmer is coupled to a ceiling fixture comprising the RPMM. A lamp is coupled to the output of the RPMM. Thereafter, the dimming of the lamp is configured by turning on and turning off the existing switch. In addition, the RPMM can be manufactured integrated with the lamp. Therefore, the integrated RPMM and lamp can be attached to a conventional ceiling fixture.
The detailed description makes reference to the accompanying figures wherein:
Other objects, features, and characteristics of the broad inventive concepts, as well as methods of operation and functions of the related elements of the structure and the combination of parts, will become more apparent upon consideration of the following detailed description with reference to the accompanying drawings.
A detailed illustrative embodiment of the broad inventive concepts is disclosed herein. However, techniques, methods, processes, systems, and operating structures may be embodied in a wide variety of forms and modes, some of which may be quite different from those in the disclosed embodiment. Consequently, the specific structural and functional details disclosed herein are merely representative, yet in that regard, they are deemed to afford the best embodiment for purposes of disclosure.
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” As used herein, the terms “connected,” “coupled,” or any variant thereof, means any connection or coupling, either direct or indirect, electronic or otherwise, between two or more elements; the coupling of connection between the elements can be physical, logical, or a combination thereof. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word “or,” in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list. The following presents a detailed description with reference to the figures.
Referring initially to
The output level, and in turn the intensity of lamp 114, is configured by dimming input 110. Dimming input 110 is coupled to dimming controller 108. Dimming input 110 can be a potentiometer, a switch, a Touch Sensor, a Radio Frequency (RF) Signal, a Bluetooth Signal, an Infrared radiation (IR) Signal, or any other device or function that is configured to adjust the length of time that dimming controller 108 delays prior to turning on TRIAC 106.
A problem not addressed by existing light dimmer circuits is the need for a dimming input to adjust the output level of the lamp. Adjustments that are part of the dimming controller are not practical for dimming controllers and lamps mounted on a ceiling, due to the accessibility for users. Therefore, the dimming input is typically installed by a licensed electrician to replace existing wall mounted on/off switches or a much more expensive dimmer with remote control capability in accordance with building codes.
Referring now to
Microprocessor 206 controls output drive circuit 210 to set the output level of output 204. In one embodiment, the microprocessor can include hardware in order to continue operating when the power from the power source attached to the input of the RPMM is turned off. Exemplary hardware includes but is not limited to an internal battery, which can be charged when the power from the power source attached to the input of the RPMM is turned on. Furthermore, a holdup circuit can be used that allows the microprocessor to operate for a period of time after the power source is disconnected from the input of the RPMM. In an embodiment where the power source is an AC source, the output drive circuit can comprise a semiconductor switch, for example a thyristor, positioned in series between the AC source and the device attached to the output of the RPMM. Thereby, the microprocessor configures the output level of the RPMM by controlling when the semiconductor switch is conductive or nonconductive for portions of the cycle of the AC source. It would be apparent to one of ordinary skill in the art to utilize other circuits to control the output level from an AC source, without departing from the principles disclosed herein. In an embodiment where the power source is a DC source, the output drive circuit can comprise a switch mode circuit, for example a buck-boost regulator. Thereby, the microprocessor can control the output level by adjusting the duty cycle of the switch mode circuit.
As shown in
Shown in
RPMM 300 further comprises zero crossing detector 306, controller power supply 308, dimming controller 310, and TRIAC 312. Zero crossing detector 306 is coupled to dimming controller 310 and configured to transmit a signal when zero crossing detector 306 detects an AC waveform of mains input 314 crosses through zero volts. Mains input 314 can be configured to be 115 VAC to 230 VAC. Dimming controller 310 is configured to trigger TRIAC 312 after receiving a signal from zero crossing detector 306 and a predetermined delay. Further, TRIAC 312 is configured to turn off after mains input 314 crosses zero volts. Thereafter, TRIAC 312 is configured to remain off until receiving a trigger from dimming controller 310. As shown in
In this embodiment, controller power supply 308 is configured to regulate the voltage level across input 302 of RPMM 300 to a voltage level that dimming controller 310 can operate. An exemplary voltage level is 5 Volt Direct Current (VDC). It would be apparent to one of ordinary skill that the controller power supply can output 3.3 VDC, 9 VDC, or 12 VDC, without departing from the principles disclosed herein. Furthermore, controller power supply 308 is configured to provide power to dimming controller 310 for at least five seconds after mains input 314 is removed by turning off switch 318. Thereby, dimming controller 310 can operate while mains input 314 is disconnected from input 302 of RPMM 300. As a result, dimming controller 310 can configure the desired output level of output 304 by a sequence of turning on and turning off switch 318.
High voltage regulator 408 comprises a circuit configured to regulate the high voltage level across input 402 to a lower voltage level, thereby allowing a dimming controller (not shown) coupled to output 404 to operate. An exemplary voltage level for output 404 is 5 VDC. It would be apparent to one of ordinary skill in the art that the controller power supply can output 3.3 VDC, 9 VDC, or 12 VDC, without departing from the principles disclosed herein.
Turning next to
RPMM 500 further comprises zero crossing detector 504, controller power supply 506, dimming controller 508, and LED driver 510. Zero crossing detector 504 is coupled to dimming controller 508 and configured to transmit a signal when zero crossing detector 504 detects an AC waveform of mains input 516 crosses through zero volts. Mains input 516 can be configured to be 115 VAC to 230 VAC. Dimming controller 508 is configured to detect when switch 518 is turned on and turned off by measuring the length of time that a signal is not received from zero crossing detector 504. Once dimming controller 508 detects a sequence of switch 518 turning on and turning off (as described in detail below with reference to
As shown in
LED driver 510 comprises a circuit configured to regulate the high voltage level across input 502 to a lower voltage level, thereby allowing the plurality of LEDs 512 coupled to LED driver 510 to operate when a corresponding LED switch 514 is turned on by dimming controller 508. Unlike conventional LED dimmers that adjust the output level by varying the current to all LEDs attached to the LED dimmer, each LED 512 is either turned on or turned off by dimming controller 508 as discussed above for a corresponding output level. As a result, LED driver 510 is configured to provide the appropriate operating current to each LED 512 when turned, thereby eliminating flickering issues. Furthermore, temperature issues are eliminated because fewer LEDs 512 are turned on for a corresponding output level. LED driver 510 further comprises a holdup circuit that allows the plurality of LEDs 512 configured to be turned on by dimming controller 508 to remain on after the high voltage across input 502 is disconnected. Therefore, the LED lamp will not flicker as dimming controller 508 is configured by turning on and turning off the power to input 502 from mains input 516.
In this embodiment, controller power supply 506 is configured to regulate the voltage level across input 502 of RPMM 500 to a voltage level that dimming controller 508 can operate. An exemplary voltage level is 5 VDC. It would be apparent to one of ordinary skill that the controller power supply can output 3.3 VDC, 9 VDC, or 12 VDC, without departing from the principles disclosed herein. Furthermore, controller power supply 506 is configured to provide power to dimming controller 508 for at least five seconds after mains input 516 is removed by turning off switch 518. Thereby, dimming controller 508 can operate while mains input 516 is disconnected from input 502 of RPMM 500. As a result, dimming controller 508 can configure the output level for the plurality of LEDs 512 by a sequence of turning on and turning off switch 518.
Next, in step 606, the power source coupled to the input of the RPMM is turned off for a period of time and then turned on to configure the output level of the RPMM. In one embodiment, the period of time does not exceed five seconds. Thereafter, in step 608, the output level of the RPMM is adjusted. In the preferred embodiment, the output level is adjusted to the next higher sequential setting, for example 60 V, which would increase the intensity of a bulb attached to the output of the RPMM.
To set the output level to the maximum setting, in step 610, the power source coupled to the input of the RPMM is turned off and then turned on multiple times for a period of time. Thereafter, in step 612, the output level of the RPMM is set to the maximum output level. For example, the power source coupled to the input of the RPMM can be turned off and on three times within a five second period to configure the output level of the RPMM to the maximum output level of 120 V. In some embodiments, the RPMM can be configured such that when the power source coupled to the input of the RPMM is turned off and then turned on, the output level will be configured to the lowest, highest, or any output level. It is also contemplated that when the power source coupled to the input of the RPMM is deactivated in this manner, the output levels will sequence through the same pre-set output values. It is further contemplated that if the power source is terminated at any time in this embodiment, the output of the RPMM device will remain in the off position, thereby terminating any power to the appliance, tool, or device attached to the output of the RPMM.
Next, in step 708, the power source coupled to the input of the RPMM is turned off for a period of time and then turned on to configure the output level of the RPMM. Thereafter, in step 710, the output level of the RPMM is adjusted. In this embodiment, the output level is adjusted to the next lowest sequential output level, which would decrease the intensity of a bulb attached to the output of the RPMM. The process of adjusting the output level in step 710 will cycle the output level from the highest output level to the lowest output level until the power from a power source coupled to the input of the RPMM is turned off for an extended period of time.
To maintain the last output level after the power from a power source coupled to the input of the RPMM is turned off, in step 712, the power is turned on within an extended period of time. For example, the power from a power source coupled to the input of the RPMM is turned on within fifteen seconds. Thereafter, in step 714, the output level of the RPMM is configured to maintain the last output level. Otherwise, when the power from a power source coupled to the input of the RPMM is turned on after the extended period of time, the RPMM device cycles from the highest output level to the lowest output level.
Next, in step 808, the power source coupled to the input of the RPMM is turned off for a period of time and then turned on to configure the output level of the RPMM. Thereafter, in step 810, the output level of the RPMM is adjusted. In this embodiment, the output level is adjusted to the next highest sequential output level, which would increase the intensity of a bulb attached to the output of the RPMM. The process of adjusting the output level in step 810 will cycle the output level from the lowest output level to the highest output level until the power from a power source coupled to the input of the RPMM is turned off for an extended period of time.
To maintain the last output level after the power from a power source coupled to the input of the RPMM is turned off, in step 812, the power is turned on within an extended period of time. For example, the power from a power source coupled to the input of the RPMM is turned on within fifteen seconds. Thereafter, in step 814, the output level of the RPMM is configured to maintain the last output level. Otherwise, when the power from a power source coupled to the input of the RPMM is turned on after the extended period of time, the RPMM device cycles from the lowest output level to the highest output level.
In yet another embodiment according to the principles disclosed herein, the RPMM includes a memory function. After a desired output level is reached, the setting can be stored by turning off and then turning on the power from a power source coupled to the input of the RPMM. Thereby, once the power from a power source coupled to the input of the RPMM is turned off, and regardless how long the power is off, once the power is turned on, the output level will be configured to the last stored setting. In one example the stored output level can be cleared by switching the power off and then back on again from a power source coupled to the input of the RPMM.
While the disclosure has been described with reference to the preferred embodiment, which has been set forth in considerable detail for the purposes of making a complete disclosure, the preferred embodiment is merely exemplary and is not intended to be limiting or represent an exhaustive enumeration of all aspects of the broad inventive concepts disclosed herein. It will be apparent to those of skill in the art that numerous changes may be made in such details without departing from the spirit and the principles of the inventive concepts disclosed herein. It should be appreciated that the inventive concepts are capable of being embodied in other forms without departing from their essential characteristics.
This application claims priority to U.S. patent application Ser. No. 15/695,926, filed Sep. 5, 2017, and entitled “Remote Power Management Module,” claims priority to U.S. Provisional Application No. 62/510,235, filed on May 23, 2017, and entitled “Remote Power Management Module (RPMM),” and claims priority to U.S. Provisional Application Ser. No. 62/384,122, filed on Sep. 6, 2016, and entitled “Remote Power Management Module (RPMM),” and which are hereby incorporated by reference herein in their entirety, including any figures, tables, equations or drawings.
Number | Date | Country | |
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62384122 | Sep 2016 | US | |
62510235 | May 2017 | US |
Number | Date | Country | |
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Parent | 15695926 | Sep 2017 | US |
Child | 16380991 | US |