1. Field of the Invention
This invention relates to rocker switches of the type which are typically wall mounted and are used to turn e.g. electric lights on and off.
2. Description of the Related Art
As is apparent, a feature of manually operable rocker switches is that where they are wall mounted in e.g. a bedroom, additional lighting is required next to a bed if an occupant of the bedroom wishes to avoid the inconvenience of locating the rocker switch in the dark or locating the bed once the switch has been turned off at night, in each case causing potential injury and/or accidental damage to objects within the room. On the other hand, having a light next to a bed represents an additional expense in terms of cost and space, as well as requiring the use of an additional mains socket and associated wiring. A bedside light may also not be considered “cool” by e.g. the younger generation to the extent that inconvenience, injury or accidental damage may be considered an acceptable risk as an alternative to being seen to have bedside lighting.
These problems are addressed in part by a remote control light switch actuator sold under the trade mark Lights Off by Wild Planet Toys, Inc. in which a remote control transmitter is used to operate a light rocker switch actuator contained within a housing which fits over the entire light switch and associated switch cover plate, being releasably secured thereto by means of Velcro® strips on the underside of the housing and glued also to the switch plate to thereafter, if aligned properly, allow the rocker switch to be operated via the remote control instead of by hand. A separate manual switch on the side of the housing permits the rocker actuator to be activated independently of the remote control unit. Whilst this is an improvement over a solely manually operated rocker switch it will be understood that correct operation depends upon accurate alignment of the housing over the light switch and whenever the batteries within the housing need to be changed the housing has to be removed and thereafter realigned accordingly.
The present invention is derived from the realisation that it would be preferable to provide a manual override for the rocker switch itself whilst still allowing for remote activation of the rocker switch when desired.
According to the invention there is provided a remote control adaptor for remotely operating a rocker switch, the adaptor includes a housing for a battery operated radio frequency (RF) receiver unit, electric motor and associated gearing for driving a switch rocker actuator. The housing is adapted to be mounted remote from the switch. The switch rocker actuator extends from the housing and is adapted to engage with the switch to thereby selectively move it from an on position to an off position and vice versa in response to a command signal from a remote control transmitter to the RF unit. The adaptor allows the switch to be manually operated when the actuator is at rest.
In this patent specification the term “rocker switch” is intended to mean switches which may be operated by being pressed on one side or other of a pivot point and also switches which operate by being flicked from one orientation to another about a pivot point, often called toggle switches.
In one embodiment, the switch rocker actuator takes the form of a rotatable rod having a pair of oppositely disposed cam lobes projecting therefrom. The rod itself is positionable just above the rocker switch if of the press down type so that when the cam lobes adopt a common plane parallel to the major plane of the switch cover plate they do not touch the switch so that it may still be activated manually. When the rod is rotated through 90° one or other of the cam lobes pushes against a respectively raised part of the switch rocker to thereby operate the switch, and by continuing to rotate through a further 90° the actuating rod comes back to rest in a position where the other of the cam lobes is ready to perform the next cycle while still permitting the switch to be manually operated.
In another embodiment, the switch rocker actuator takes the form of pull rods each connected at a rocker switch operating end to a rocker switch actuator arm and having moveably mounted cam followers at the opposite end spring biased to pull the rods and associated actuator arms to respective positions away from the rocker switch, thereby permitting the rocker switch to be operated manually. The cam followers are selectively operable by respective cams rotatably connected to the electric motor and associated gearing whereby the switch rocker actuator arms are able to actuate respective parts of the switch via arcuate movement but not rotational movement, thereby enabling the remote control adapter to be more compact than through the use of a switch rocker actuator that requires rotational movement through 360°.
In one aspect, the invention also provides means to sense the condition of the rocker switch to ensure that a required condition, either ‘on’ or ‘off’ can be positively assured. This feature is particularly useful where the rocker switch cannot be visually inspected or where it is wired into an electrical circuit such that, depending on the last command received from, say, one of multiple transmitters, the switch state remains unknown and unpredictable.
In another aspect, the housing includes a fastener extending therethrough and having a knob on one end, by which it may be rotated, and a screw thread on the other end, by which the housing may be secured to the rocker switch housing in substitution for one of the screws conventionally holding the cover plate onto the switch housing. In yet another concept, the housing itself is shaped to engage surfaces of the cover plate to ensure accurate alignment of the housing and hence switch rocker actuator relative to the rocker switch.
In another embodiment, the housing includes a switch by which the switch rocker actuator is allowed to rotate only through 180° at a time by the use of a limit switch, representing sequential switching on and off of the rocker switch.
In a further embodiment of the invention, particularly where a “toggle” type of rocker switch is involved, a toggle switch adaptor piece is provided. The toggle switch adaptor piece is adapted to attach to the toggle switch and includes a collar from which extend a pair of oppositely disposed side flaps. The side flaps may be sequentially pressed to activate the rocker switch while still permitting the switch to be operated manually when the switch rocker actuator when in its disengaged condition.
The above mentioned and other features and objects of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the present invention, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present invention. Although the exemplification set out herein illustrates embodiments of the invention, in several forms, the embodiments disclosed below are not intended to be exhaustive or to be construed as limiting the scope of the invention to the precise forms disclosed.
The embodiments hereinafter disclosed are not intended to be exhaustive or limit the invention to the precise forms disclosed in the following description. Rather the embodiments are chosen and described so that others skilled in the art may utilize its teachings.
Referring firstly to
A retaining screw 3 secures the cover plate 2 in place over a switch housing (not shown) embedded in the wall and would ordinarily be one of two such screws 3 disposed at respectively opposite ends of the cover plate 2. However, in accordance with this embodiment of the invention, a remote control adaptor unit shown generally at 4 is releasably secured to the cover plate 2 by virtue of the threaded end (not shown) of a mounting screw or bolt having at its other end a knob 5 by which the threaded end can be rotated and hence secured within the threaded recess normally occupied by the other of the screws 3, to thereby releasably secure the remote control adaptor 4 against the cover plate 2. The adaptor 4 comprises a housing 6 containing components to be described with reference to
The housing 6 is shaped to engage an edge of the cover plate 2 so as to prevent or inhibit twisting of the adaptor 4 relative to the switch 1.
In
In
Turning now to
Turning now to FIGS. 6 to 8, there is shown an arrangement in which the remote control adaptor 1 shown in FIGS. 1 to 5 may be used to activate a toggle type of rocker switch through the use of an adaptor piece shown generally at 19. This comprises a collar 20 adapted to fit over the stem 21 of the toggle switch 22 (seen more clearly in
A pair of switch actuating flaps 22a, 22b extends outwardly from the collar 20 and are inclined with respect to each other in a manner analogous to the switch halves 1a, 1b of the switch 1 such that when the adaptor piece 19 is attached to the stem 21 of the switch 22 the switch 22 may be operated by pressing either of the flaps 22a, 22b. As can be seen from
Although the invention thus far described provides a remote control adaptor for remotely operating a rocker switch by the use of a switch rocker actuator having cam lobes which are sequentially rotated to operate the switch, it will be understood that other configurations may be adopted, such as configurations in which translational movement instead of rotational movement is used to activate or deactivate the switch, as the case may be, while still allowing the switch to be manually operated as required, without departing from the spirit or scope of the invention.
Turning now to
As will be appreciated, since the rocker switch 1 can be manually overridden so that there is no way of determining the switch state at any particular time, the motor 13 must always go through at least one cycle to ensure that it leaves the rocker switch 1 in the desired state. In other words, if the switch 1 has been manually set to the ‘on’ position and the remote control transmitter 11 (not shown) gives the command to turn the switch on the switch actuator 8 must cycle through ‘off’ and then ‘on’ so as to be certain that it ends up in the correct position. On the other hand, if the rocker switch 1 is in the off position and a command signal is given to turn it on, the actuator 8 will cycle only once to the on position and then stop. As will also be appreciated, this requires a slightly more complex command string from the control logic unit 15 and associated remote control unit 11 requiring a unique controller address code which selects the desired wall-switch controller, followed by the on or off command code as necessary
Turning now to FIGS. 10 to 13 there are shown respective views of a preferred embodiment of remote control adapter in which the rocker switch actuator mechanism uses a pair of pull rods 28, 29 which operate respective crank arms 30, 31 housed primarily within an extension arm 6a of the housing 6 each crank arm 30, 31 being secured for arcuate movement about respective pivots 32, 33.
As can be seen more clearly with reference to
The cam followers 34, 35 are actuated during a cycle for switching on or off the rocker switch 1 by respective cam lobes 38, 39 mounted for rotation with a spur gear 40 forming part of a speed reduction drive train shown generally at 16a driven by the motor 13 (shown in
As with the switch actuator rod 8 described with reference to
In operation of this cam biased embodiment, and as shown initially with reference to
Upon further rotation of the cam lobe 30 it reaches a point whereby cam follower 34 is then free to be pushed back by the bias of the spring to its normal rest position as shown in
At the end of each cycle one or other of the cam lobes 38, 39 engages its respective contact switch pair 41, 42 which enables the control logic circuit 15 to determine the location of the cam lobes 38 and 39. By knowing this location, the logic controller circuit unit 15 can determine which cam lobe will engage which of the cam followers 34, 35 and subsequently activate pull rods 28 or 29, during the next motor operation. The controller unit 15 thereby applies either one or two cycles to the operation, ensuring the rocker switch 1 is left in the required state.
As will be appreciated, the difference between the configuration shown in the embodiment of remote control rocker switch actuator shown with reference to FIGS. I to 9 as compared to the cam biased embodiment shown with reference to FIGS. 10 to 13 is that in the former the cam lobes 9, 10 have to rotate through a full 360° in order for one cycle to be completed, meaning that if it is contained within e.g. a protective housing, the housing has to be of a size sufficient to accommodate this rotational movement. On the other hand, since the crank arms 30, 31 of the cam biased embodiment only have to rotate through 90° it will be understood that the housing arm 6a can be effectively half as thick as would otherwise be the case and hence can be made much more compact and aesthetically pleasing. In addition, because the crank arms 30, 31 swivel through 90° about an axis transverse to the major axis of the housing arm 6a the latter can be made relatively slim, requiring only sufficient room for the presence of the pull rods 28, 29 and their respective crank arms 30, 31 and pivots 32, 33.
While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
Number | Date | Country | Kind |
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GB0404766.8 | Mar 2004 | GB | national |
GB 0409557.6 | Apr 2004 | GB | national |