This application is based on the provisional specifications filed in relation to New Zealand Patent Application Numbers 768852 and 771929, the entire contents of which are incorporated herein by reference.
The invention relates to remotely operable lifting equipment, and in particular a remotely operable hook for lifting a load, and/or a clutch mechanism for use with a remotely operable hook or release system for lifting a load, and/or a system for uses with a lifting apparatus for lifting a load.
Lifting hooks for use with cranes or other machinery used for lifting loads are well known. Such hooks are used in a multitude of industries including construction and cargo handling. A typical hook has a hook member on which a lifting strop, sling, chain or other lifting/rigging equipment attached to a load to be lifted is placed. Once a lifting operation has been completed, an operator removes the strop or other lifting/rigging equipment from the hook member.
To avoid the requirement for an operator to manually remove lifting equipment from a hook, remotely operable hook assemblies are known. A remotely operable hook includes a mechanism to hold the hook in a closed position for lifting and actuate the hook to an open position to release the lifting equipment from the hook once a lifting operation has been completed. To ensure safe operation of a hook, the mechanism for opening the hook must not fail causing the hook to open inadvertently during a lifting operation. Such failure could result in serious damage to equipment or worse result in serious personal injury or a fatality.
U.S. Pat. No. 4,174,132 describes a remotely operable hook assembly. The hook assembly has a release mechanism comprising a locking member moveable to lock and release the hook member of the hook assembly. The locking member has a bearing face to bear on a corresponding face of the hook member to hold the hook member in the closed position. To ensure safe operation of the hook, the bearing face is bevelled so that a plane of the bearing face passes to the axis of rotation of the hook member, such that rotation of the hook in the open direction receives a force component acting in the direction of movement of the locking member necessary to engage the hook member to maintain the hook member in the closed position.
A remotely operable hook assembly can be limited in the maximum loading/weight the hook can lift by the assembly's remotely operable release mechanism. The remotely operable release mechanism must be robust enough to hold the hook in the closed position, but equally an actuator or the release mechanism must have sufficient power to release the hook member to allow the hook member to move to the open position.
A remotely operable hook may have many parts increasing manufacturing costs and maintenance requirements and introduce reliability issues.
Clutches or coupling mechanisms for use with hooks to couple a hook to a lifting point are known. A lifting point may not be adapted for direct lifting by a hook. Therefore, a clutch is used to engage the lifting point and provide an interface such as an eye or shackle that can be picked up by the hook.
Clutches may not be remotely operable requiring a person to release the clutch from a lifting point, thus defeating a main benefit of using a remotely operable hook. It is desirable to have a clutch that is remotely operable together with a remotely operable hook, to avoid the requirement for a separate release of the clutch from a lifting point. A clutch may not be positively coupled to a lifting point and may require load to be applied to the clutch to ensure the clutch is correctly coupled with the lifting point. This may require a person to be at the lifting point until load is taken up by the clutch.
It is an object of the invention to provide a lifting apparatus comprising a remotely operable hook and/or a clutch for use with a remotely operable hook that addresses the above-mentioned problems, or to at least provide the public with a useful choice.
According to a first aspect of the invention, there is provided a clutch for use with lifting equipment for lifting a load with a lifting point, the clutch comprising:
Pulling the tension member can rotate the clutch body relative to the lifting point to allow the clutch to be lifted away from the lifting point and release the lifting point from the clutch body.
In some embodiments, the first lever pivots about a pivot point to pivot relative to the body between the engaged and disengaged positions.
In some embodiments, the tensioning member is attached to a distal end of the first lever.
In some embodiments, the pivot point is located towards a side of the body opposite to the cavity opening, so that the lifting point is received in the cavity between the pivot point and the opening.
In some embodiments, the pivot point is located below a central axis of the head of the lifting point.
In some embodiments, the pivot point between the first lever and the body is positioned at or adjacent a proximal end of the first lever.
In some embodiments, the first lever comprises an engagement surface to engage a proximal end of the second lever.
In some embodiments, the engagement surface is located on the first lever between a distal end and a proximal end of the first lever, or between the tensioning member attachment to the first lever and a pivot point of the first lever on the body.
In some embodiments, the first lever comprises a cam surface to contact the second lever so that pressing the first lever against the second lever towards the engaged position causes the second lever to move to the close position.
In some embodiments, in the close position a distal end of the second lever extends at least partially across the cavity of the body to at least partially block the cavity opening.
In some embodiments, the second lever pivots about a pivot point to pivot relative to the body between the close and open positions.
In some embodiments, the pivot point for the second lever is located between a distal end and a proximal end of the second lever, so that the first lever has a first lever arm extending between the pivot point and the proximal end and a second lever arm extending between the pivot point and the distal end.
In some embodiments, the second lever is configured so that with the clutch body rotated to position the cavity opening downwards, the second lever is biased to the open position by gravity.
In some embodiments, the second lever is configured so that with the body rotated to position the lifting eye above the cavity, the second lever is biased to the close position by gravity.
In some embodiments, the clutch comprises a sprung detent to retain the first lever in the engaged position and therefore the second lever in the closed position.
In some embodiments, when the clutch is released from the lifting point the clutch hangs from the tensioning member and first lever.
In some embodiments, the clutch comprises:
In some embodiments, the clutch is configured to have a sideways load applied in a direction away from the cavity opening with the member of the lifting point bearing against a closed end of the slot to prevent the clutch body rotating relative to the lifting point.
In some embodiments, the cavity is a head slot extending fully across the body for receiving the head of the lifting point and the slot of claim 1 is a neck slot for receiving the member of the lifting point extending from the head such that the body comprises two spaced apart prongs to support the head of the lifting point during a lifting operation.
According to a second aspect of the invention, there is provided a clutch as described above in relation to the first aspect of the invention and a said lifting point, and the head of the lifting point is a ball, or the head is a cross member such that the lifting point comprises a T-shaped portion.
In some embodiments, the lifting point comprises a cross member extending between two side plates, and the cavity is a slot extending fully across the body for receiving the cross member, and the body of the clutch is sized to fit between the side members of the lifting point without a substantial gap between the body and each side member, so that the clutch is configured to have a sideways load applied orthogonal to the body of the clutch by the body bearing against the side members.
In some embodiments, the lifting point comprises:
In some embodiments, the body of the clutch is sized to fit between the side members of the lifting point without a substantial gap between the body and each side member, so that the clutch is configured to have a sideways load applied orthogonal to the body of the clutch by the body bearing against the side members.
The lifting point of the second and aspect may comprise an aperture opposite to the head for attaching a strop or lifting chain or the like.
According to a third aspect of the invention, there is provided a lifting point comprising:
According to a fourth aspect of the invention, there is provided a system for use with a lifting apparatus (such as a crane or the like with or without lifting equipment such as a lifting chain/strop/hook) for lifting a load with a lifting point, the system comprising:
In some embodiments, the remotely operable tensioning mechanism comprises an actuator, in use the actuator coupled to the clutch tensioning member, wherein the actuator is remotely operable to apply tension to the tensioning member.
In some embodiments, the remotely operable actuator comprises a spool and a remotely operable drive mechanism to rotate the spool, wherein the clutch tensioning member is coupled to the spool (i.e. wound onto the spool) so that rotation of the spool applies tension to the tensioning member. The remotely operable tensioning mechanism may comprise the clutch tensioning member.
In some embodiments, the remotely operable actuator comprises a actuator tensioning member wound onto the spool, in use the actuator tensioning member is coupled to the clutch tensioning member to couple the clutch tensioning member to the spool.
In some embodiments, the system comprises two or more said clutches for coupling the lifting apparatus to two or more corresponding said lifting points;
In some embodiments, the remotely operable tensioning mechanism comprises an actuator and a lower coupling for coupling the clutch tensioning member of each said clutch to the actuator;
In some embodiments, the tensioning mechanism is configured to apply tension to the clutch tensioning members of the two or more clutches simultaneously.
According to a fifth aspect of the invention, there is provided a method for lifting a load comprising a lifting point, the method comprising:
In some embodiments, the remotely operable tensioning mechanism comprises an actuator, and the method comprises:
In some embodiments, the remotely operable actuator comprises a spool and a remotely operable drive mechanism to rotate the spool, and the method comprises:
In some embodiments, the remotely operable actuator comprises an actuator tensioning member wound onto the spool, and the method comprises:
In some embodiments, the load comprises two or more lifting points and the method comprises:
In some embodiments, the remotely operable tensioning mechanism comprises an actuator and a lower coupling for coupling the clutch tensioning member of each said clutch to the actuator, and the method comprises:
In some embodiments, the method comprises sending a signal to the remotely operable tensioning mechanism to operate the actuator to apply tension to the clutch tensioning members of the clutches simultaneously.
According to a sixth aspect of the invention, there is provided a remotely operable hook assembly for lifting a load, comprising:
In some embodiments, the release mechanism comprises a spring providing a spring force to bias the locking member from the locked position to the unlocked position.
In some embodiments when the load is less than the threshold the spring force is greater than the friction force so that the spring moves the locking member to the unlocked position, and when the load is greater than the threshold the friction force is greater than the spring force to prevent the spring from moving the locking member to the unlocked position.
In some embodiments, the remotely operable release mechanism comprises a locking member latch moveable between an engaged position engaging the locking member to hold the locking member in the locked position and a disengaged position allowing the locking member to move to the unlocked position by action of the spring, and wherein the actuator moves the locking member latch from the engaged position to the disengaged position upon receiving the signal to allow the locking member to move from the locked position to the unlocked position.
In some embodiments, the locking member moves along its longitudinal axis between the locked and unlocked positions.
In some embodiments, the hook assembly further comprises a locking member support to support the locking member on an opposite side of the locking member to a contact between the locking member and the latch,
In some embodiments, in the unlocked position the locking member is disengaged from the latch.
In some embodiments, the latch is pivotally attached to the body to move between the engaged and disengaged positions.
In some embodiments, the locking member axis is parallel to the latch pivot axis.
In some embodiments, when viewed from a side of the hook assembly, the hook pivots in a clockwise direction to move from the close to the open position, and the latch pivots in an anti-clockwise direction from the engaged to the disengaged positions.
In some embodiments, the latch is biased by a spring towards the engaged position.
In some embodiments, the locking member axis is parallel to the hook pivot axis.
In some embodiments, the hook is provided with a first engagement surface and the latch is provided with a second engagement surface, the first and second engagement surfaces are in contact when the hook is in the closed position, and wherein the first and second engagement surfaces are arranged so that rotation of the hook about the hook pivot axis from the closed position to the open position forces the latch towards the disengaged position.
In some embodiments, when the locking member is in the unlocked position, the hook moves to the open position by gravity.
In some embodiments, the hook assembly further comprising a manual pull cord to allow an operator to manually pull the locking member to the unlocked position.
In some embodiments, the remotely operable release mechanism is a first remotely operable release mechanism and the hook assembly comprises the first remotely operable release mechanism and a second remotely operable release mechanism,
In some embodiments, the first remotely operable release mechanism is provided to a first side of the hook assembly and the second remotely operable release mechanism is provided to an opposite second side of the hook assembly.
In some embodiments, the first and second locking members move towards a centreline of the hook member when moving to the locked position and away from the centreline of the hook member when moving to the unlocked position, and wherein a gap between the ends of the locking members is centred on a centreline of the hook member.
According to a seventh aspect of the invention, there is provided a clutch for use with lifting equipment for lifting a load with a lifting point, the clutch comprising:
In some embodiments, the hook shaped arm moves in a linear or non-linear translation relative to the body.
In some embodiments, the arm is movably mounted to the body above the slot.
In some embodiments, the clutch comprises a lever pivotally coupled to the body via a pivot point to pivot between a closed position and an open position,
In some embodiments, the tensioning member is attached to the lever so that the arm is moved from the first position to the second position and the lever is moved from the closed position to the open position by pulling the tensioning member.
In some embodiments, the tensioning member is attached to the lever and passes through an aperture in the arm, so that as the tensioning member is pulled, the tensioning member slides through the aperture as the lever is rotated from the closed position to or towards the open position.
In some embodiments, during rotation of the lever or once the lever is in the open position the lever engages the arm to move the arm relative to the body from the first position to or towards the second position as the tensioning member is pulled.
In some embodiments, the tensioning member comprises a stopper to prevent the tensioning member to continue to slide through the aperture and act on the arm to move the arm along the slot to the second position.
In some embodiments, in the closed position the lever engages an engagement surface of the arm to maintain the arm in the first position.
In some embodiments, when the arm is moved to or towards the second position, the arm engages the arm to maintain the arm in the second position.
In some embodiments, the lever rotates in a first direction around the pivot point to move from the closed position to the open position, and the lever and arm are configured so that with the lever in the closed position the lever engages or abuts the arm to prevent the lever rotating about the pivot point in a second opposite direction.
In some embodiments, the clutch comprises a sprung detent to retain the lever in the closed position.
In some embodiments, when the clutch is released from the lifting point the clutch hangs from the lever.
In some embodiments, when the clutch is released from the lifting point the clutch hangs from the arm.
According to an eighth aspect of the invention, there is provided the clutch as described in one or more of the above statements relating to the eighth aspect of the invention and a said lifting point,
According to a ninth aspect of the invention, there is provided a remotely operable lifting apparatus, the apparatus comprising a remotely operable hook assembly as described in one or more of the above statements relating to the seventh aspect of the invention, and a clutch as described in one or more of the above statements relating to the first or eighth aspects of the invention, wherein the tensioning member is attached between the clutch and the hook assembly or lifting equipment associated with the hook.
In this specification and claims, where a lifting point is described as moving relative to a clutch body, for example along a slot of the clutch body, this is intended to be in a relative sense in which case the clutch may move relative to a stationary lifting point so that the lifting point travels along the slot.
In this specification and claims, where a lifting point is described as moving along a slot of the clutch body, this is intended to be in a relative sense. For example, a stationary lifting point ‘moves along the slot in the clutch’ by movement of the clutch relative to the stationary lifting point.
Terms such as above, below, front, rear etc are used in a relative sense only provided by way of explanation and are not intended to be limiting.
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, “comprising”, and the like, are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense, that is to say, in the sense of “including, but not limited to”.
The entire disclosures of all applications, patents and publications cited above and below, if any, are herein incorporated by reference.
Reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any form of suggestion that that prior art forms part of the common general knowledge in the field of endeavour in any country in the world.
Further aspects of the invention, which should be considered in all its novel aspects, will become apparent to those skilled in the art upon reading of the following description which provides at least one example of a practical application of the invention.
One or more embodiments of the invention will be described below by way of example only, and without intending to be limiting, with reference to the following drawings, in which:
The hook assembly 1 has a body or frame 2 and a hook 3 is pivotally attached to the body. The body may comprise two plates 4 spaced apart and held together by a number of pins or may be otherwise constructed, for example machined from a block. The hook 3 is mounted to the body 2 on a pivot pin 5 and pivots on the body 2 about a pivot axis to move between the closed and open positions. In the illustrated embodiment the hook 3 is received between the two spaced apart plates 4 of the body. A shackle 9 or other lifting component may be fitted to the body to attach the hook assembly 1 to a crane or other equipment.
The hook assembly 1 is configured to be operated/actuated remotely to move from the closed position to the open position to release a load. For example, once the hook 3 has been actuated to the open position, lifting equipment such as a strop or chain is released from the hook 3.
The hook assembly 1 comprises a remotely operable release mechanism 6 (
The release mechanism 6 comprises a locking pin 7 and an actuator 8 such as a motor or other actuator. The actuator allows the locking pin to move between a locked position shown in
One example remotely operable mechanism 6 is a Fortronics™ remote actuator, provided in Fortronics™ electronic choker systems used in the forestry industry for hauling logs.
The hook assembly 1 comprises a latch 11 between the hook 3 and the locking pin 7. In the closed position the locking pin 7 engages the latch 11 to act on the latch and hold the latch 11 in an engaged position shown in
A locking pin support 13 is provided to support the locking pin 7 on an opposite side to contact between the locking pin 7 and the latch 11. The locking pin support 13 is provided on the body 2 of the hook assembly. In the illustrated embodiment the support 13 is provided between the two spaced apart plates 4 of the body 2. In the engaged position, the latch 11 engages the hook 3 to hold the hook 3 in the closed position. In the closed position the hook 3 is positioned for lifting a load. The load is transmitted to the hook body 2 via the latch 11 and locking pin 7 to the body 2 via the locking pin support 13. The locking pin 7 is captured between the latch 11 and the locking pin support 13 so that the pin 7 is in compression. The locking pin 7 is placed in compression and in a zero or near zero shear stress condition. This arrangement configures the hook assembly 1 for lifting heavy loads. In one embodiment, the hook assembly 1 is adapted for lifting loads in excess of 20 tonne, or 30 tonne, or 40 tonne.
To move the hook 3 to the open position to release a load, the release mechanism 6 is actuated to move the pin 7 or allow the pin 7 to move from the locked position to the unlocked position. In the unlocked position the pin 7 is disengaged from the latch 11. When disengaged from the latch 11 the pin 7 is out of contact with the latch 11. With the pin 7 in the disengaged position the latch 11 can move from the engaged position to the disengaged position to allow the hook 3 to move from the closed position to the open position.
The latch 11 is pivotally attached to the hook assembly body on a pivot pin 12. With the pin 7 in the unlocked position the latch 11 can pivot between the engaged and disengaged positions. In one embodiment, the latch is biased by a spring 14 towards the engaged position in engagement with the hook 3.
In the illustrated embodiment, the locking pin 7 axis is parallel to the hook 3 pivot axis. The locking pin 7 axis is parallel to the latch 11 pivot axis. The latch 11 pivot axis is parallel to the hook 3 pivot axis. In the illustrated embodiment, the hook 3 pivot axis is located horizontally between the latch 11 pivot axis and the locking pin 7 pivot axis. The latch 11 pivot axis is located vertically between the locking pin 7 axis and the hook 3 pivot axis.
As best shown in
In the illustrated embodiment, the first and second engagement surfaces are angled so that rotation of the hook 3 about the hook pivot axis from the closed position to the open position forces the latch 11 against the locking pin when the locking pin is in the locked position preventing the latch from moving out of engagement with the hook. The first and second engagement surface act as cam surfaces, so that rotation of the hook in the open direction drives rotation of the latch against the locking pin.
The hook assembly 1 is configured so that the hook assembly 1 cannot be actuated from the closed position to the open position under load. To open the hook assembly 1, an operator removes the weight of the load from the hook by lowering the load to a ground or other support surface. With no load on the hook 1, the release mechanism 6 may be actuated to allow the pin 7 to move from the locked position to the unlocked position. Once the pin is in the unlocked position, the weight of the hook 3 overcomes the spring bias of the latch 11, to allow the hook 3 to move from the closed position to the open position.
The hook assembly is importantly configured so that the hook cannot move from the closed position to the open position with load applied to the hook. With load applied to the hook assembly 1, the hook 3 applies a force to the latch 11 to press the latch 11 against the locking pin 7. The locking pin 7 is placed in compression between the latch 11 and the locking pin support 13. Friction between the locking pin 7 and the latch 11 and between the locking pin 7 and the support surface 13 holds the locking pin 7 in the locked position to maintain the latch 11 engaged with the hook 3 and retain the hook 3 in the closed position. Even if an operator inadvertently sends a remote signal to the hook assembly actuator 6 to actuate the hook to the open position during a lifting operation, the hook will remain in the closed position due to friction between the locking pin 3 and the latch 11 and locking pin support 13.
Once load is removed from the hook, the force applied by the hook 3 to the latch 11 and in turn the force applied from the latch 11 to the locking pin 7 resulting from the load is removed. With no load applied to the hook, the spring bias of the locking pin 7 overcomes a friction force between the locking pin 7 and the support surface 13 and the locking pin 7 and the latch 11 resulting from the weight of the hook, and the locking pin 7 is retracted to the unlocked position out of engagement with the latch 11 by the locking pin spring 10. With the locking pin 7 out of engagement with the latch 11, the weight of the hook 3 overcomes the spring bias of the latch 11 so that the hook moves by gravity to the open position, forcing the latch 11 to the disengaged position. In the disengaged position the second engagement surface 16 of the latch is disengaged from the first engagement surface 15 of the hook 3.
Thus, the hook 3 cannot move when a load lifted by the hook assembly 1 results in a friction force on the locking pin 7 that is more than the spring bias provided by the locking pin spring 10. Thus, the bias of the locking pin spring 10 determines a minimum load condition under which the hook 1 can be actuated to the open position. In one embodiment, the locking pin spring bias is 17 kg, however any desired spring bias may be provided for an intended loading requirement.
When load is applied to the hook assembly 1, the hook 3 forces the latch 11 against the locking pin 7, so that friction prevents the locking pin retracting, even when the mechanism is actuated to allow the locking pin 7 to move to the unlocked position. When load is released from the hook, the force between the latch 11 and the pin 7 is reduced. Furthermore, with no load on the hook 3, the bias of the latch 11 towards the hook 3 further reduces contact friction between the latch 11 and the locking pin 7. This double action ensures the locking pin 7 will retract under action of the locking pin spring 10 bias effecting a quick release time.
In some embodiments, the hook assembly 1 is provided with a manual pull cord (19,
When the hook assembly is in the open position, an operator manually rotates the hook 3 from the open position to the closed position, for example once a lifting strop or chain or other lifting equipment is placed on the hook 3. The latch is biased towards the hook, so that the latch rides over the hook 3 as the hook is rotated to the closed position, until the latch snaps into place in the engagement position once the hook reaches the closed position under action of the latch spring 14. With the latch in the engaged position, an operator may remotely signal the release mechanism to move the locking pin to the locked position. This sets the hook assembly 1 in the closed position ready for a lifting operation.
A hook assembly according to one or more embodiments includes one or more of the following benefits:
An alternative embodiment is shown in
The first and second release mechanisms are arranged so that the locking pin 7 of each release mechanism 6A, 6B acts on the latch 11 when in the locked position (shown in
Providing two release mechanisms as described provides a number of further benefits. In the locked position, each locking mechanism extends for a portion of the width of the hook member, rather than a full width of the hook member. This reduces the force to move the pin to the unlocked position, since the friction between the pin 7 and latch 11 is reduced compared to if the pin extends the full width of the hook member. This results in the actuator 8 and spring being lighter than would otherwise be required. Furthermore, a balanced mechanical arrangement is maintained by having a pin act on the latch from each side. The gap between the pin ends is preferably centred on the hook member 3. Balanced loading of the latch 11 and hook member 3 is preferred, especially for high tonnage hooks, e.g. in excess of 20 tonnes. Having two locking pins also provides redundancy where one pin is sufficiently sized to secure the hook in the closed position.
Having two release mechanisms 6A, 6B also provides for greater control and prevention of false release activations. While the first and second release mechanisms 6A, 6B may be mechanically and electrically the same, each may be activated by a unique signal/code. Therefore, to release the hook a transmitter must provide two unique codes. A transmitter may have a first control input (e.g. a button) for an operator to activate to release the locking pin 7 of the first release mechanism 6A and a second control input (e.g. a button) for an operator to activate to release the locking pin 7 of the second release mechanism 6B. This eliminates the possibility of a single button operation accidentally actuating the hook member to the open position and inadvertent dropping of a heavy load.
Additional control inputs may be required. For example, with reference to
First Clutch Mechanism
A clutch mechanism or coupling device (herein a clutch) for use with a remotely operable hook assembly is shown in
To lift a load, the clutch is coupled to the lifting point 20 and the clutch is attached to the hook 1 via lifting eye 102. The hook is lifted by crane or other lifting apparatus, with the weight of the load taken by the clutch and hook.
The clutch 101 has a body 103 and a lifting eye 102 or other coupling for attaching the body to the hook. The body has a slot 104 to engage the lifting point member 21. The slot comprises a section that is approximately an ‘inverted U-shape’ or an ‘upside-down J-shape’, herein referred to as an inverted U-shape or U-section. When lifting a panel, the lifting point 21 is received/seated in a closed end of the slot 104 beyond a bend in the inverted U section of the slot. In a lifted position with the lifting member hanging from the clutch the lifting point member 21 extends through the slot. The lifting point member 21 extends laterally across the slot 104. An opposite end of the slot is open through a lower section of the body 104. To exit the slot to be released from the clutch 101, the lifting point 21 must travel upwards along the slot 104 from the closed end to the bend in the inverted U section, pass over the bend in the inverted U section, and travel downwards through the exit section of the slot to the open end of the slot. The exit section of the slot is the portion of the slot between the bend of the inverted U section and the open end of the slot. In some embodiments the exit section of the slot may be substantially vertical.
The clutch comprises a hook-shaped arm 105. The hook shaped arm is movably coupled to the body of the clutch to move between a first position and a second position. The hook shaped arm moves in a linear or non-linear translation relative to the body (i.e. the arm does not rotate or pivot on a pivot point). The arm is movably mounted to the body above the slot 104. During a lifting operation with the lifting point 21 received in the closed end of the slot 104 the hooked shaped arm 105 is in the first position with a hooked end section of the arm 105 received around the lifting point 21 and an end of the slot, as shown in
The arm 105 is a release member movable relative to the clutch body to release the lifting point from the clutch body. To release the lifting point 21 from the clutch 101, the hook shaped arm 105 is moved relative to the body 101 and therefore the slot 104 from the first position to the second position shown in
In the illustrated embodiment the arm 105 is movably coupled to the body 103 via a pin 106 projecting from the arm 105 or body 103 and received in a slot 107 in the body 103 or arm 105. The slot 107 may be linear/straight or may be non-linear/curved to achieve a desired movement of the arm 105 along the slot 104.
The clutch 101 is adapted for remote operation by a pull cord 110 attached between the arm 105 of the clutch and the hook 1 or crane or other lifting equipment attached to the hook 1. A proximal end of the pull cord is attached to the arm and a distal end is attached to the hook or lifting equipment to which the hook is attached, for example attached to a lifting strop or chain extending between a hook and the clutch. In the illustrated embodiment, the pull cord is attached to the body of the above described hook assembly 1, for example via attachment point 17 shown in
Once a lifting operation has been completed an operator lowers the hook, clutch and load until the weight of the load is supported by a ground or other surface to remove the weight of the load from the hook 1 and clutch 101. The operator then remotely operates the hook assembly 1 to release the clutch body 103 from the hook assembly 1. For example, the operator actuates the remotely operable hook assembly 1 to release the lifting eye 102 of the clutch 101 from the hook 3 of the hook assembly 1. The lifting eye 102 may fall or drop to one side of the clutch body, as shown in
The operator then moves the hook away from the clutch 101, with the clutch 101 remaining coupled to the load 30 via the lifting point 21 captured in the closed end of the slot 104 of the clutch. This tensions the pull cord as shown in
The clutch comprising the body with inverted U-shaped slot, hooked arm and pull cord, when used together with a remotely operated hook, allows for a load to be remotely released from the lifting equipment. An operator is not required to enter an unsafe area to uncouple the lifting equipment from the load.
The illustrated embodiment further comprises a lever 111 pivotally coupled to the body 103 via a pivot point 112. The lever 111 pivots between a closed position and an open position. In the closed position, as shown in
The lever 111 is also coupled to the pull cord so that the lever and arm are both operated by the crane or other lifting equipment moving away from the clutch body. The lever therefore may also be considered a release member moveable relative to the clutch body to release the lifting point from the clutch body. As the crane or other lifting equipment moves away from the clutch body, the pull cord is tensioned to rotate the lever to move the lever from the close position to the open position, and move the arm 105 to shift the lifting point 21 from the closed end of the slot 104 beyond the bend in the inverted U section of the slot to the exit section of the slot. As the crane continues to move away from the lifting point the clutch is lifted away from the lifting point, with the lifting point passing along the slot to be released from the clutch.
In the illustrated embodiment, the pull cord is attached to the lever 111 and passes through a slot/aperture in the arm 105. As the cord 110 is pulled, the cord slides through the arm aperture as the lever is rotated from the closed position to or towards the open position. During rotation of the lever or once the lever is in the open position the lever may engage the arm 105 to move the arm relative to the body 103 as the cord is pulled further, to move the lifting point from the closed end to the exit section of the slot 104. Additionally, or alternatively, the pull cord may comprise a stopper 113 to prevent the pull cord from continuing to pass through the arm aperture and act on the arm to move the arm along the slot 104.
In some embodiments, the lever engages the arm when the lever is in the closed position to maintain the arm in the first position, so that the arm cannot move out of the first position. The pull cord moves the lever from the closed position towards the open position to disengage the lever from the arm to allow the arm to be moved by the pull cord from the first position to the second position. In some embodiments, in the closed position a first end of the lever engages an engagement surface of the arm to maintain the arm in the first position. When the arm is moved to or towards the second position, a second opposite end of the arm engages the engagement surface of the arm to maintain the arm in the second position.
The lever rotates in a first direction around the pivot point 112 to move from the closed position to the open position. In the closed position the lever 111 and arm 105 may be configured so that the lever engages or abuts the arm to prevent the lever rotating about the pivot point 112 in a second direction opposite to the first direction, so that the lifting point 21 cannot knock the lever 105 out of the closed position when the clutch is coupled to the lifting point but with no load applied (i.e. coupled to but prior to lifting a load).
Additionally, or alternatively, the clutch may comprise a biased detent to help retain the lever in the closed position or to require a certain force to move the lever out of the closed position. The illustrated embodiment comprises a sprung projection 114 on the lever, such as a sprung ball bearing, that acts against a corresponding surface of the cutch body. The detent 114 must be depressed to allow the lever to move out of the closed position.
To couple the clutch to the lifting point, an operator places the clutch over the lifting point so that the lifting point enters the slot 104. The operator moves the arm to allow the lifting point to reach the closed end of the slot, and rotates the lever to the closed position, to capture the lifting point in the slot. The hook is then coupled to the clutch body, for example via the clutch lifting eye. If not already attached the operator attaches the pull cord between the arm and the hook 1 for subsequent release of the clutch. The crane or other lifting equipment can then lift the load via the lifting point 21, clutch 101 and hook assembly 1.
The clutch 101 when used together with the lifting point 20 may be used to lift an object such as a concrete panel from an initial orientation (horizontal panel) in which the lifting point member 21 is vertical to a lifted orientation (vertical panel) in which the lifting point member 21 is horizontal with the lifted object hanging from the clutch. The body 103 of the clutch is sized to fit between the side members of the frame 23 of the lifting point 20 without a substantial gap between the body 103 and each side member of the frame 23 of the lifting point, as shown in
Second Clutch Mechanism
A clutch mechanism (herein a clutch) for use with a remotely operable hook assembly is shown in
The clutch 201 has a body 203 and a lifting eye 202 or other coupling for attaching the body to the hook. The body has a cavity 205 with an opening 206 at a side (front side) of the body 203 to receive the head of the lifting point into the cavity, and a slot 204 to receive the member of the lifting point. The slot 204 extends along the cavity between the cavity 205 and an outside of the clutch body 203 so that with the lifting point 40 received in the body, the head 42 is captured in the cavity 205 with the member 41 of the lifting point 40 passing through the slot 204. The slot 204 extends from the cavity 205 and is open to the side and bottom of the clutch body. The slot extends from the cavity opening 206 to a closed end of the cavity 205. The slot 204 is on an opposite side of the cavity 205 to the lifting eye 202, so that when the clutch is lifted by the lifting eye 202 the slot 204 is below the cavity 205. The closed end of the cavity is at least partially below the cavity opening when the clutch is oriented vertically with the lifting eye 202 above the cavity 205.
As best shown in
As shown in
When lifting the clutch vertically via the lifting eye 212, the opening 206 is oriented to the side of the body 203 and the elongate member 41 of the lifting point 40 extends from the slot 204 below the lifting eye 202. The clutch body is configured so that when the clutch is lifted vertically by the lifting eye 202, the lifting point 40 is captured in the cavity 205 and extends through the slot 204 vertically below the lifting eye 202.
The clutch has a first lever 211 and a second lever 212. The second lever 212 is movably coupled to the body of the clutch to move between a close position shown in
The first lever 211 is movably coupled to the body 203 to move between an engaged position as shown in
The clutch 201 is adapted for remote operation by a pull cord 210 (
The pull cord 210 is attached to a distal end of the first lever 211. The pivot point 215 between the first lever 211 and the body 203 is positioned at or adjacent a proximal end of the first lever 211. The first lever 211 comprises an engagement surface 216 (
Once a lifting operation has been completed an operator lowers the hook 1, clutch 201 and load 30 until the weight of the load is supported by a ground or other surface to remove the weight of the load from the hook 1 and clutch 201. The operator then remotely operates the hook assembly 1 to release the clutch body 203 from the hook assembly 1. For example, the operator actuates the remotely operable hook assembly 1 to release the lifting eye 202 of the clutch 201 from the hook 3 of the hook assembly 1. The lifting eye 202 may fall or drop to one side of the clutch body.
The operator then moves the hook away from the clutch 201, with the clutch 201 remaining coupled to the load via the lifting point 40 captured in the clutch body 203. This tensions the pull cord 210 to pull on the distal end of the first lever 211. As the crane or other lifting equipment continues to move away from the load, the pull cord pulls the first lever 211 outwards from the clutch body 203 and out of engagement with the second lever 212, as shown in
The clutch 201 with pull cord 210 when used together with a remotely operated hook 1, allows for a load fitted with a lifting point 40 comprising a bar/elongate member 41 with an enlarged head 42 to be remotely released from the lifting equipment. An operator is not required to enter an unsafe area to uncouple the lifting equipment from the load. Typically, the elongate member 41 of the lifting point is in a vertical orientation during a lifting operation.
The clutch 201 may comprise a biased detent to help retain the first lever 211 in the engaged position and therefore the second lever 212 in the closed position. The illustrated embodiment the detent comprises a sprung projection 214 on the first lever or clutch body, such as a sprung ball bearing, that acts against a corresponding surface of the other one of the first lever 211 and clutch body 203. The detent 214 must be depressed to allow the first lever to move out of the engaged position.
To couple the clutch 201 to the lifting point 40, an operator places the clutch 201 over the lifting point 40 with the first lever in the disengaged position and the second lever in the open position, so that the head 42 of the lifting point 40 enters the cavity 205 with the elongate member 41 of the lifting point extending through the cavity opening 206. The second lever 212 is configured so that with the clutch body rotated to position the cavity opening downwards to receive the lifting point the second lever 212 is biased to the open position by gravity. The first arm 212a of the second lever 212 may be accessible to allow the operator to move the second lever. The operator rotates the clutch body onto the lifting point 40 as shown in
Third Clutch Mechanism
The clutch 1201 is configured for use with an alternative lifting point 140 to the lifting points 40 and 40a described above. The lifting point 140 as best shown in
To allow the head 142 of the lifting point 140 to be received in the clutch body, the cavity 1205 extends fully across the clutch body to be open to each side of the clutch body 1203. Once captured in the cavity or head slot 1205, the head 142 of the lifting point extends laterally across the head slot 1205, and the neck member 141 of the lifting point extends through the neck slot 204. Since the neck slot 204 extends partially across the clutch body, the head slot 1205 has a width greater than a width of the neck slot 204.
To couple the clutch 1201 to the lifting point 140, an operator places the clutch 1201 over the lifting point 140 so that the head 142 of the lifting point 140 is received in the cavity or head slot 1205 with the elongate member or neck portion 141 of the lifting point extending through the neck slot 204. To receive the lifting point in the clutch body the operator may rotate the clutch body 1203 to bias and move the second lever to the open position by gravity (
Once a lifting operation has been completed an operator lowers the hook 1, clutch 1201 and load until the weight of the load is supported by a ground or other surface to remove the weight of the load from the hook 1 and clutch 1201. The operator then remotely operates the hook assembly 1 to release the release the lifting eye 202 of the clutch 1201 from the hook assembly 1.
The operator then moves the hook away from the clutch 1201, with the clutch 201 remaining coupled to the load via the lifting point 140 captured in the clutch body 1203. This tensions the pull cord 210 (not shown in
With particular reference to
A bottom end of the side plates 123 may present a base for fixing the lifting point 140 to an object to be lifted, for example the ends of the members 123 may be embedded in a concrete panel during manufacture of the concrete panel. The side members 123 may include an aperture 44 for attaching a strop, as described above for lifting point 40a.
The clutches 201, 1201 when coupled to a lifting point comprising a member with enlarged head (such as a lifting point with a T shaped portion) are configured to take a sideways load. The member 41, 141 of the lifting point 40, 140 received through the slot 204 provides a benefit whereby a sideways load may be applied to the clutch 201, 1201 in a direction away from the cavity or slot opening 206, 1206, as indicated by direction L1 in
One skilled in the art will appreciate that clutch 1201 may be used with a lifting point without a T portion, such as the lifting point 20 shown in
The lifting point 141 may be preferred where a sideways load orthogonal to sideways load L1 is required, e.g. load directions L3 indicated in
A clutch according to one or more embodiments includes one or more of the following benefits:
Remotely Operable Tensioning Mechanism
With reference to
The remotely operable tensioning mechanism comprises a body or frame 402 with coupling 403 to attach the body or frame 402 to the lifting apparatus. In the illustrated embodiment, the rope 401 is attached between the coupling 403 and the crane block. For example, the coupling 403 may be a lifting eye. An actuator 404 is mounted to the body or frame 402. The clutch pull cord 110, 210 is coupled to the actuator 404. The actuator 404 is remotely operable to apply tension to the clutch pull cord 110, 210 to move the clutch release member 105, 211 and remotely release the clutch body 103, 203 from the lifting point 21, 41. In one embodiment the actuator 404 is remotely operated by a coded digital UHF radio signal, however an alternative known remote communication signal may be used, whether wireless or via hardwired cable connected between the actuator and a remotely located operator control device.
In the illustrated embodiment the remotely operable actuator 404 comprises a spool 405 and a drive mechanism 406 such as motor to drive rotation of the spool 405. The drive is operated upon receipt of a remote signal. The clutch pull cord 110, 210 is coupled to the spool 405 so that rotation of the spool applies tension to the pull cord, to thereby apply tension to the clutch release member 105, 211 and release the clutch 101, 201 from the lifting point 21, 41.
The clutch pull cord 110, 210 may be wound onto the spool 405. A length of the pull cord may be unwound from the spool to be coupled to the clutch release member 105, 211. The drive mechanism 406 is remotely operated to rotate the spool 405, to wind the pull cord 110, 210 onto the spool 405 to apply tension to the clutch release member 105, 211 and release the clutch 101, 201 from the lifting point. The tensioning mechanism may comprise a cord (tensioning member) wound onto the spool 405. In use a length of the tensioning mechanism cord is unwound from the spool 405 and coupled to the clutch pull cord 110, 210 or the clutch release member to couple the clutch pull cord to the spool. A signal is sent to the remotely operable tensioning mechanism to remotely operate the drive 406 to rotate the spool 405 to wind the tensioning mechanism cord onto the spool, to apply tension to the clutch release member via the pull cord 110, 210 and release the clutch 101, 201 from the lifting point 21, 41.
Other remotely operable actuator arrangements may be used. For example, the remotely operable actuator 404 may comprise a linear actuator actuatable between a first position and a second position (for example an extended position and a retracted position). The clutch tensioning member is coupled to the linear actuator. The tensioning member may be coupled to the linear actuator via a gear or other mechanism to provide a mechanical advantage between the linear actuator and the pull cord. A signal is sent to the remotely operable tensioning mechanism to remotely operate the actuator to move from the first position to the second position to apply tension to the clutch pull cord 110, 210 to release the clutch from the lifting point.
In the system of
In
With reference to
A method for lifting a load comprising a lifting point with a lifting apparatus such as a crane is now described. The method comprises coupling a clutch 101, 201, 1201 to a lifting point 20, 40, 40a, 140 of the load with the clutch attached to the lifting apparatus, for example via lifting equipment such as a lifting chain and hook. The method further comprises attaching a remotely operable tensioning mechanism 400, 1400 between the lifting apparatus and the clutch tensioning member 110, 210. The lifting apparatus is then used to lift the load coupled to the lifting apparatus via the clutch. Once the lift has been completed the load is set down to remove tension from the clutch coupling 102, 202. A signal is then sent to the remotely operable tensioning mechanism 400, 1400 to apply tension to the clutch tensioning member 110, 210 to move the clutch release member 105, 211 and release the clutch body 103, 203 from the lifting point. The lifting apparatus then moves away from the load to move the released clutches away from the lifting point. Where the load comprises two or more lifting points, a clutch 101, 201 is attached to each lifting point, and the remotely operable tensioning mechanism 1400 is attached between the lifting apparatus and the clutch tensioning member 110, 210 of each clutch 101, 201. At the completion of the lift and with tension removed from the clutch couplings 102, 202, a remote signal is sent to the remotely operable tensioning mechanism 1400 to apply tension to the clutch tensioning member of each said clutch to move the clutch release member and release the clutch body of each clutch from each respective lifting point. Further detailed aspects of the method for lifting a load are set out above with reference to the systems of
The invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, in any or all combinations of two or more of said parts, elements or features.
Where in the foregoing description reference has been made to integers or components having known equivalents thereof, those integers are herein incorporated as if individually set forth.
It should be noted that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be included within the present invention.
Number | Date | Country | Kind |
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768852 | Oct 2020 | NZ | national |
771929 | Jan 2021 | NZ | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NZ2021/050174 | 10/12/2021 | WO |