The present disclosure relates generally to multi-railcar trains and, more particularly, to systems and methods for remotely operating railcar hatches on selected ones of hatch railcars of multi-railcar trains.
A train typically consists of a lead locomotive and a plurality of railcars connected in a line behind the locomotive. The locomotive, although generally located at the leading end of the multi-railcar train, can alternatively be located at any other position along its length so that railcars may be connected to the front of the locomotive, to the rear of the locomotive, or to both. There are a variety of types of railcars that can be connected in the line depending on the type of cargo being hauled by the train, including boxcars that are fully enclosed cars and have side or end doors, combine cars that combine a passenger car with a boxcar on one railcar, flatcars that are flat and open and may be specialized for particular types of cargo, stock cars that are ventilated boxcars for livestock, and tank cars having tankers for transporting liquids or gases.
Gondolas are railcars that have an open top and enclosed sides and ends for shipping bulk goods. Hoppers are similar to gondolas, but have bottom dump doors or hatches for easy unloading of cargo such as coal, ore, grain, cement, ballast and the like. Covered hoppers are specialized hopper cars with a cover or top wall that may be used for weather-sensitive loads such as grain, cement, pellets and the like. The top walls of the covered hoppers will typically have top doors or hatches to cover a top opening during transit and to open to allow loading of the cargo into the hopper. One example of a hopper railcar having top and bottom hatches is provided in U.S. Pat. No. 8,701,565 that was issued to Creighton et al. on Apr. 22, 2014, entitled “System and Method for Powered Railcar Doors.”
In current systems for controlling the hatches, the locomotive operator has two switches on a control panel in the operator station of the locomotive. A top hatch switch controls opening and closing of all railcar top hatches as a group, and a bottom hatch switch controls opening and closing of all railcar bottom hatches as a group. In response to operation of the hatch switches, control signals may be carried over electronically controlled pneumatic braking (ECPB) lines to cause all top hatches to open or close and/or all bottom hatches to open or close. The locomotive operator cannot open a hatch on a particular railcar without opening similar hatches in all the other railcars.
In one aspect of the present disclosure, a method for operating railcar hatches of a multi-railcar train having a locomotive and a plurality of railcars coupled in a line behind the locomotive is disclosed. The method may include displaying railcar identification information for each of the plurality of railcars on an operator display device, selecting the railcar identification information for one of the plurality of railcars that is a hatch railcar having a railcar hatch, selecting a railcar hatch operation to be performed on the railcar hatch of the one of the plurality of railcars, wherein the railcar hatch operation is one of opening the railcar hatch and closing the railcar hatch of the one of the plurality of railcars, and executing the railcar hatch operation on the railcar hatch of the one of the plurality of railcars in response to selecting the railcar hatch operation. The railcar hatch operation is executed without executing the railcar hatch operation on the plurality of railcars that were not selected.
In another aspect of the present disclosure, a railcar hatch control system for a multi-railcar train is disclosed. The multi-railcar train has a locomotive and a plurality of railcars coupled in a line behind the locomotive, wherein more than one of the plurality of railcars are hatch railcars each having a railcar hatch that is movable by a railcar hatch actuator between a railcar hatch open position and a railcar hatch closed position. The railcar hatch control system may include an operator display device, an operator input device, and a controller operatively connected to the operator display device, the operator input device and the railcar hatch actuator of each of the hatch railcars. The controller may be programmed to cause the operator display device to display railcar identification information for each of the plurality of railcars, to receive a railcar selection input signal from the operator input device representing selecting the railcar identification information for one of the hatch railcars, to receive a railcar hatch operation input signal from the operator input device representing selecting a railcar hatch operation to be performed on the railcar hatch of the one of the hatch railcars, wherein the railcar hatch operation is one of opening the railcar hatch and closing the railcar hatch of the one of the hatch railcars, and to transmit a railcar hatch actuator control signal to the railcar hatch actuator of the one of the hatch railcars to cause the railcar hatch actuator to execute the railcar hatch operation of the railcar hatch operation input signal on the railcar hatch of the one of the hatch railcars in response to receiving the railcar hatch operation input signal. The railcar hatch operation is executed without executing the railcar hatch operation on railcar hatches of the hatch railcars that are not the one of the hatch railcars.
In a further aspect of the present disclosure, a method for operating railcar hatches of a multi-railcar train having a locomotive and a plurality of railcars coupled in a line behind the locomotive. The method may include displaying railcar identification information for each of the plurality of railcars on an operator display device, selecting the railcar identification information for a first subset of the plurality of railcars that are hatch railcars each having a railcar hatch, selecting a railcar hatch operation to be performed on the railcar hatch of each of the first subset of the plurality of railcars, wherein the railcar hatch operation is one of opening the railcar hatch and closing the railcar hatch of each of the first subset of the plurality of railcars, and executing the railcar hatch operation on the railcar hatch of each of the first subset of the plurality of railcars in response to selecting the railcar hatch operation. The railcar hatch operation is executed without executing the railcar hatch operation on the railcar hatch of each of the hatch railcars that were not selected.
Additional aspects are defined by the claims of this patent.
Referring to
The railcars 14-22 and additional railcars (not shown) of the multi-railcar train 10 may all be the same type of railcar, or can be a combination of the railcar types discussed above, or other types of railcars. In the illustrated multi-railcar train 10, the railcars 14, 16, 20, 22 are covered hopper railcars, and the railcar 18 is a flat car. The railcar 14 is shown in greater detail in
The railcar 14 may include automated opening and closing mechanisms for the top hatch 42 and the bottom hatch 44 that may be controlled from the operator station 26 of the locomotive 12, from a remote location such as a back office operator location at the site where the railcar 14 is filled with cargo or emptied, or from a remote device such as a laptop computer, a tablet computer, a smartphone or the like, with the remote devices communicating with the multi-railcar train 10 via a wireless communication link as known in the art. As illustrated, the railcar 14 has a top hatch actuator 50 mounted on the top wall 38 of the railcar 14 and having top hatch actuator arms 52 extending there from. Top hatch linkages 54 connect the top hatch actuator arms 52 to top hatch brackets 56 to operatively connect the top hatch actuator 50 to the top hatch 42. Referring to
Upon receiving railcar hatch actuator control signals from a control source, the top hatch actuators 50 may actuate to retract the top hatch actuator arms 52 to cause the top hatch linkages 54 to move the top hatch doors 58 from the closed position of
A top hatch position sensor 64 may be provided to detect whether the top hatch doors 58 are in the top hatch closed position of
Returning to
Upon receiving railcar hatch actuator control signals from the control source, the bottom hatch actuator 70 may actuate to displace the bottom hatch actuator bracket 72 to cause the bottom hatch linkages 74 to move the bottom hatch doors 78 from the closed position of
Similar to the top hatch 42, the bottom hatch 44 may include a bottom hatch position sensor 86 to detect whether the bottom hatch doors 78 are in the bottom hatch closed position of
The hatch railcar 14 of
Similarly, “railcar hatch actuators” can include any type of actuator for opening and closing a particular hatch door that is implemented in a hatch railcar. The hatch actuators 50, 70 discussed above could be pneumatic, electro-mechanical, solenoid or other type of drive mechanisms that can respond to control signals to move the corresponding hatch doors 58, 78 between their closed and open positions. The Creighton et al. patent referenced above provides examples of railcar hatch actuators with which the systems and methods of the present disclosure could be implemented, but those skilled in the art will understand that many other types of actuator devices and coupling devices that are capable of converting movement or forces generated by the actuators into movement of the hatch doors may be implemented and are contemplated by the inventors.
In addition to the individual components, hatch railcars are not limited to the covered hopper railcars 14, 16, 20, 22 illustrated herein. Other types of railcars having doors or other covering devices that are opened and closed by actuators are contemplated for implementation of remote operation in accordance with the present disclosure. In addition, the hatch railcars need not have both top hatches and bottom hatches as shown in the exemplary embodiment, and may have top hatches or bottom hatches only. The hatch railcars may have multiple top hatches and/or multiple bottom hatches. Other hatch railcars may have openings with hatch doors on side walls or end walls of the railcar and accompanying actuators to open and close the doors that may be responsive to control signals from the operator station 26 or a remote location. Those skilled in the art will understand further alternative arrangements for hatch railcars in which the systems and methods of the present disclosure may be implemented, and such arrangements are contemplated by the inventors.
Referring to
Although the processor 102 is shown, it is also possible and contemplated to use other electronic components such as a microcontroller, an application specific integrated circuit (ASIC) chip, or any other integrated circuit device. While the discussion provided herein relates to the functionality of remotely operating railcar hatches, the controller 100 may be configured to control other aspects of the operation of the multi-railcar train such as, for example, operation of the engine(s), speed control, braking, signaling, communications with a central control system for the railroad network and the like. Moreover, the controller 100 may refer collectively to multiple control and processing devices across which the functionality of remotely operating the railcar hatches and other systems of the multi-railcar train 10 may be distributed. For example, each of the railcars 14-22 may have one or more railcar controllers that communicate with the controller 100. Such variations in consolidating and distributing the processing of the controller 100 as described herein, and implementing any necessary communications networks such as by using wireless communication links for communications between remote control devices and the multi-railcar train 10, are contemplated as having use in braking reduction and transmission control in accordance with the present disclosure.
The operator station 26 or remote operator location for the multi-railcar train 10 is provided with operator interface devices 110 that will allow an operator to remotely operate the railcar hatches 42, 44 of the hatch railcars 14, 16, 20, 22 in accordance with the present disclosure. For purposes of the present discussion, the hatch railcars 16, 20, 22 and additional hatch railcars (not shown) of the multi-railcar train 10 are substantially similar to the hatch railcar 14 as illustrated and described and including top hatch 42 and bottom hatch 44. However, as discussed above, the railcar hatch control system 90 and method of the present disclosure may be implemented with other types of hatch railcars. The operator interface devices 110 may include an operator display device 112 for displaying railcar identification information for each of the railcars 14-22 and additional railcars of the multi-railcar train 10. The operator display device 112 may be any appropriate electronic visual display device capable of displaying textual, numerical and/or graphical information representative of the railcars of the multi-railcar train 10. In some embodiments, the operator display device 112 is a display-only device that receives video signals from the controller 100 with data for producing the railcar identification information. The display-only device displays the information on the display, which could be a cathode ray tube (CRT), a light-emitting diode (LED) display, a plasma display panel (PDP), a liquid crystal display (LCD), an organic light-emitting diode (OLED), or any like display. In alternative embodiments, the operator display device 112 may be an input/output device such as a touchscreen that allows the operator to give input or control some of the operations of the multi-railcar train 10, including remote operation of railcar hatches 42, 44 as disclosed herein, while simultaneously displaying the railcar identification information. With an input/output display, the display will generate and transmit user input signals to the controller 100 as an operator touches the display while the controller 100 is transmitting the video signals to the operator display device 112.
The operator interface devices 110 may also include a railcar selection input device 114 that allows an operator to input information indicating a selection of one or more of the railcars 14-22 of the multi-railcar train 10. A specific configuration of the railcar selection input device 114 may be complementary to the operator display device 112 implemented in the operator station 26 or remote control location. For example, where the operator display device 112 is a video display, the railcar selection input device 114 may be a keypad or keyboard located proximate the operator display device 112. The operator may enter railcar identification information such as a railcar identification number, railcar name, or alphanumeric railcar identifier at the keypad or keyboard, and the railcar selection input device 114 may transmit corresponding railcar selection input signals to the controller 100. In another embodiment, the railcar selection input device 114 may include a mouse, trackball or joystick that can position the cursor on the video display of the operator display device 112 over displayed railcar identification information, and a selection button that may be actuated to cause the railcar selection input signals to be transmitted to the controller 100. In a further alternative embodiment, the operator display device 112 and railcar selection input device 114 may be integrated in a touchscreen where an operator can touch the operator display device 112 at a location of railcar identification information to select the corresponding railcar. When the operator's touch is detected, the touchscreen transmits railcar selection input signals to the controller 100 with the railcar identification information for the selected railcar. With any implementation of the railcar selection input device 114, the controller 100 may be programmed to receive the railcar selection input signals and store information indicating the selection of the railcar or railcars in the memory 104.
The operator interface devices 110 may also include hatch operation input devices 116-122 that will allow the operator to input railcar hatch operations it will be performed on the selected hatch railcar(s) 14, 16, 20, 22. As illustrated, there are separate hatch operation input devices for each operation that can be performed on the top hatch 42 and the bottom hatch 44 of the hatch railcars 14, 16, 20, 22. A top hatch open input device 116 generates railcar hatch operation input signals to cause the top hatch 42 to open, a top hatch close input device 118 generates railcar hatch operation input signals to cause the top hatch 42 to close, a bottom hatch open input device 120 generates railcar hatch operation input signals to cause the bottom hatch 44 to open, and a bottom hatch close input device 122 generates railcar hatch operation signals to cause the bottom hatch 44 to close. As with the railcar selection input device 114, specific configurations of the hatch operation input devices 116-122 may be complementary to the operator display device 112. Where the operator display device 112 is a video display, the hatch operation input devices 116-122 may be implemented as pushbuttons mounted on a panel proximate the operator display device 112 that may be depressed by the operator to input the desired railcar hatch operation.
Alternatively, the hatch operation input devices 116-122 may be implemented as switches on the control panel proximate the operator display device 112. The top hatch open input device 116 and top hatch close input device 118 may be combined in a first switch, and the bottom hatch open input device 120 and the bottom hatch close input device 122 may be combined in a second switch. The switches may be two position switches having a first position for the hatch open operation and a second position for the hatch closed operation, and transmitting railcar hatch operation input signals corresponding to the railcar hatch and the operation requested when either of the switches is moved between positions. Three position switches may have additional center or normal positions where the switches do not transmit railcar hatch operation input signals, but then transmit railcar hatch operation input signals when the switches are displaced from the center position to the hatch open position or the hatch close position. Where the operator display device 112 is a touchscreen, the screen may display graphics corresponding to each of the hatch operation input devices 116-122, with the touchscreen transmitting appropriate railcar hatch operation input signals when the operator touches the area of the graphics for one of the hatch operation input devices 116-122. Further alternative implementations of the hatch operation input devices 116-122 are contemplated by the inventors. When the controller 100 receives the railcar hatch operation input signals from the hatch operation input devices 116-122, the controller 100 responds by sending railcar hatch actuator control signals to the corresponding hatch actuators 50, 70 to open or close the corresponding hatch(s) 42, 44 as indicated by the railcar hatch operation input signals.
The controller 100 is also operatively connected to control and monitoring devices of each of the railcars 14-22 of the multi-railcar train 10. Relevant to the present disclosure, the controller 100 is operatively connected to the first hatch railcar 14, the second hatch railcar 16 and up through an nth hatch railcar. The illustrated railcars 14, 16, n each have a top hatch 42 and a bottom hatch 44, and consequently have a top hatch actuator 50, a top hatch position sensor 64, a bottom hatch actuator 70 and a bottom hatch position sensor 86 as described above. Other hatch railcars may have additional or fewer hatch actuators and hatch position sensors depending on the number of hatches on the particular rail car.
Referring to
The video display signals may cause the touchscreen 130 display locomotive identification information for the locomotive 12 and railcar identification information for each of the railcars 14-22. The locomotive identification information for the locomotive 12 may include a locomotive graphic 132 and a locomotive identification number 134. Similarly, the railcar identification information may include railcar graphics 136, 138, 140 and railcar identification numbers 142, 144, 146 for the displayed railcars 14, 16, 18, respectively. The railcar graphics 136, 138, 140 may match the type of railcar being depicted. Consequently, the railcar graphics 136, 138 may represent railcars having top and bottom hatches 42, 44, while the railcar graphic 140 may represent a flatcar.
To provide an accurate representation of the multi-railcar train 10 for the operator, the locomotive identification information and railcar identification information may be arranged in the same sequence as the locomotive 12 and the railcars 14-22. Because the multi-railcar train 10 may have too many railcars 14-22 to be meaningfully displayed all at once, a portion of the multi-railcar train 10 is displayed and a horizontal scrollbar 148 is provided to allow the operator to shift the train graphics to the left and right to see graphical images of the railcars 14-22 in a manner commonly known in the art. As shown in
The touchscreen 130 also functions as the railcar selection input device 114. When a hatch railcar 14, 16, 20, 22, 162 on which a hatch operation will be performed is displayed, the operator can touch the touchscreen 130 at the corresponding railcar graphic 136, 138, 150, 152, 154 or railcar identification number 142, 144, 156, 158, 160 to select the hatch railcar 14, 16, 20, 22, 162. For example, the operator may touch the touchscreen 130 at the railcar graphic 136 (
The hatch operation input devices 116-122 may also be implemented at the touchscreen 130 of the illustrated embodiment. As shown in
In some embodiments, the display at the touchscreen 130 may remain unchanged after the selected hatch operation is executed. In other embodiments, the controller 100 may reset the railcar hatch control system 90 after executing the railcar hatch operation. For example, the controller 100 may clear the selection of data for the hatch railcars 14, 22 in the memory 104, and update a stored top hatch position status to “open.” The controller 100 may also transmit display signals to the touchscreen 130 to update the display to clear the selections of the hatch railcars 14, 22. The display signals may cause the touchscreen 132 removed the shading from the railcar graphics 136, 152 and clear the railcar identification numbers 142, 158 from the selected railcar area 166 as shown in
The operation of the railcar hatch control system 90 may be discussed in relation to an exemplary railcar hatch remote operation routine 200 as shown in
With the railcar identification information displayed at the operator display device 112, at a block 204, the operator may select railcar identification information for one of the plurality of railcars 14-22, 162 of the multi-railcar train 10 that is a hatch railcar 14, 16, 20, 22, 162. The railcar identification information selection may be executed using the railcar selection input device 114, such as by touching the railcar graphic 136, 138, 150, 152, 154 or the railcar identification number 142, 144, 156, 158, 160 of the hatch railcar 14, 16, 20, 22, 162 upon which a railcar hatch operation will be performed. Upon detecting the selection input, the touchscreen 130 may transmit the railcar selection input signals to the controller 100 with information identifying the one of the hatch railcars 14, 16, 20, 22, 162 that was selected by the operator. Additionally, the railcar identification information for the selected one of the hatch railcars 14, 16, 20, 22, 162 may be updated on the operator display device 112 to reflect the selection of the hatch railcar 14, 16, 20, 22, 162, such as by shading or highlighting the railcar graphic 136, 138, 150, 152, 154 and/or adding the railcar identification number 142, 144, 156, 158, 160 to the selected railcar area 166.
After the hatch railcar 14, 16, 20, 22, 162 is selected at the block 204, control may pass to a block 206 where the operator may select a railcar hatch operation to be performed on the selected one of the hatch railcars 14, 16, 20, 22, 162. The operator selection may be input at the hatch operation input devices 116-122, such as by touching the appropriate one of the hatch operation input buttons 170-176 on the touchscreen 130. Upon detecting the selection of one of the hatch operation input buttons 170-176, the touchscreen 130 may transmit railcar hatch operation input signals to the controller 100 with information identifying the hatch operation to be performed on the selected one of the hatch railcars 14, 16, 20, 22, 162.
When the railcar hatch operation input signals are transmitted, control may pass to a block 208 where the controller 100 will cause the specified hatch operation to be executed on the railcar hatch 42, 44 of the selected one of the hatch railcars 14, 16, 20, 22, 162. The controller 100 will transmit railcar hatch actuator control signals to the railcar hatch actuator 50, 70 of the one of the hatch railcars 14, 16, 20, 22, 162 to cause the railcar hatch actuator 50, 70 to execute the railcar hatch operation and either open or close the railcar hatch 42, 44 as specified in the operator's selection. It is to be noted that the specified railcar hatch operation is performed only on the selected one of the hatch railcars 14, 16, 20, 22, 162, and the operation is not performed on the hatch railcars 14, 16, 20, 22, 162 that have not been selected by the operator. At this time, the controller 100 may reset the railcar hatch control system 90 so that none of the hatch railcars 14, 16, 20, 22, 162 are indicated as being selected. After the railcar hatch operation is executed, control may pass back to the block 202 to refresh the display of the railcar identification information and await the operator selecting another hatch railcar 14, 16, 20, 22, 162 for performance of a railcar hatch operation.
Variations of the railcar hatch remote operation routine 200 are contemplated based on the particular requirements for the railcar hatch control system 90 and ease of use for the operator. For example,
The railcar hatch control system 90 in accordance with the present disclosure allows an operator to selectively open and close hatches on individual railcars or groups of railcars without performing the hatch operation on all hatch railcars of the multi-railcar train 10. The system also facilitates remote control of the railcar hatch operations. The hatches 42, 44 may be controlled via operator interface devices 110 in the operator station 26 on the locomotive 12, or the hatches 42, 44 may be remotely controlled from a back office operator station, a handheld device or other operator station that is remote from the multi-railcar train 10. In remote systems, after the operator selects a railcar hatch operation, such as opening or closing the hatches 42, 44 of one or more hatch railcars 14, 16, 20, 22, 162, the selection results in railcar hatch operation input signals being wirelessly communicated via a wireless communication link from the remote operator station to the controller 100 on the multi-railcar train 10, which then responds by transmitting railcar hatch actuator control signals to the selected hatch railcars 14, 16, 20, 22, 162 to perform the railcar hatch operation on only the selected hatch railcars 14, 16, 20, 22, 162.
While the preceding text sets forth a detailed description of numerous different embodiments, it should be understood that the legal scope of protection is defined by the words of the claims set forth at the end of this patent. The detailed description is to be construed as exemplary only and does not describe every possible embodiment since describing every possible embodiment would be impractical, if not impossible. Numerous alternative embodiments could be implemented, using either current technology or technology developed after the filing date of this patent, which would still fall within the scope of the claims defining the scope of protection.
It should also be understood that, unless a term was expressly defined herein, there is no intent to limit the meaning of that term, either expressly or by implication, beyond its plain or ordinary meaning, and such term should not be interpreted to be limited in scope based on any statement made in any section of this patent (other than the language of the claims). To the extent that any term recited in the claims at the end of this patent is referred to herein in a manner consistent with a single meaning, that is done for sake of clarity only so as to not confuse the reader, and it is not intended that such claim term be limited, by implication or otherwise, to that single meaning.