One or more embodiments of the present disclosure relate generally to oral cleansing devices and more particularly, for example, to systems and methods for a removable brush head of an oral cleansing device.
Electric toothbrushes and/or combination units that provide a toothbrush function along with an irrigating function sometimes include a cleaning attachment removably connected to a drive system. The connection between the cleaning attachment and the drive system can break or wear out, such as due to repeated attachment and removal of the cleaning attachment to and from the drive system. This breakdown or wearing out of the connection between the cleaning attachment and the drive system may cause performance degradation over time. For example, the connection may lose its friction fit tolerances, leading to inefficient transfer of rotational motion of the drive system to the brush head. Additionally, many coupling features may require multiple components, which increase the cost and complexity of manufacturing of the cleaning attachment.
Therefore, there is a need in the art for systems and methods for a removable brush head or other accessory for an oral cleansing device that addresses the deficiencies noted above, other deficiencies known in the industry, or at least offers an alternative to current techniques.
According to one embodiment, a brush head for an oral cleansing device is disclosed. The brush head may include a brush body defining a shaft cavity, one or more contact pads coupled to the brush body and extending at least partially into the shaft cavity, and a biasing arm coupled to the brush body and extending at least partially into the shaft cavity, where the biasing arm exerts a biasing force towards the one or more contact pads.
According to one embodiment, an accessory for an oral cleansing device is disclosed. The accessory includes a brush body defining a shaft cavity and an attachment assembly positioned within the shaft cavity and configured to selectively couple to a shaft received within the shaft cavity and transfer motion from the shaft to the brush body. The attachment assembly includes a contact pad and a biasing arm partially extending into the shaft cavity, where the biasing arm exerts a biasing force in a direction towards the contact pad.
Additional features are set forth in part in the description that follows and will become apparent to those skilled in the art upon examination of the specification and drawings or may be learned by the practice of the disclosed subject matter. A further understanding of the nature and advantages of the present disclosure may be realized by reference to the remaining portions of the specification and the drawings, which forms a part of this disclosure.
One of skill in the art will understand that each of the various aspects and features of the disclosure may advantageously be used separately in some instances, or in combination with other aspects and features of the disclosure in other instances. Accordingly, individual aspects can be claimed separately or in combination with other aspects and features. Thus, the present disclosure is merely exemplary in nature and is in no way intended to limit the claimed invention or its applications or uses. It is to be understood that structural and/or logical changes may be made without departing from the spirit and scope of the present disclosure.
The present disclosure is set forth in various levels of detail and no limitation as to the scope of the claimed subject matter is intended by either the inclusion or non-inclusion of elements, components, or the like in this summary. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. Moreover, for the purposes of clarity, detailed descriptions of certain features will not be discussed when they would be apparent to those with skill in the art so as not to obscure the description of the present disclosure. The claimed subject matter is not necessarily limited to the arrangements illustrated herein, with the scope of the present disclosure is defined only by the appended claims.
The description will be more fully understood with reference to the following figures in which components may not be drawn to scale, which are presented as various embodiments of the brush head or oral cleansing accessory described herein and should not be construed as a complete depiction of the scope of the brush head or cleansing accessory.
Embodiments of the invention and their advantages are best understood by referring to the detailed description that follows. It should be appreciated that like reference numerals are used to identify like elements illustrated in one or more of the figures.
According to the present disclosure, a brush head is provided that improves a coupling between a drive shaft and the brush head. The brush head may also act to maintain the tightness of the coupling as components wear over time and/or experience external forces, such as a brushing force applied to the brush head by a user. The brush head may include a retainer or brush retention feature including an engagement arm, such as a cantilevered beam, that flexes to engage both with an outer surface of the drive shaft and an interior surface of the brush head. The engagement arm may be loaded when engaged with the drive shaft to help ensure a tight connection and transfer motion between the drive shaft and the brush head, e.g., allow the drive shaft to move the brush head, such as in an oscillating motion. In some implementations, the engagement arm may be configured to transition from a cantilevered beam as the drive shaft is inserted, e.g., including a single supported end, into a simply supported beam, with two supported ends. This may help to increase the force generated by the engagement arm, without requiring an increased form factor.
Optionally, the retainer may include a keyed or anti-clocking surface or element on an interior thereof. The keyed surface may engage with a corresponding keyed surface or feature on the drive shaft, such as a flat or recessed surface on the drive shaft, to prevent relative motion between the brush head and the drive shaft (e.g., ensure that the drive shaft does not oscillate within the brush head, but rather acts to oscillate the brush head itself). The keyed surface may also act to clock the brush head and drive shaft together, ensuring that they oscillate or move together at the same rotational rate. In some embodiments, the retainer may be formed as a unitary or integral component, helping to reduce manufacturing cost and increase ease of assembly as compared to conventional retaining features for oral cleansing devices.
The brush head may include a biasing collar that acts to ensure a tight fit between the drive shaft and an internal surface of the brush head. The biasing collar may include a biasing arm, such as an integrated biasing arm, which may be in the form of a cantilevered beam, that biases the drive shaft against one or more contact pads. The biasing force helps to ensure that the drive shaft is engaged or pressed against the one or more contact pads (either in the biasing collar or within the brush head) to help ensure a tight fit between the brush head and the drive shaft. The biasing force compensates for reduced thickness or wear between the components, e.g., worn down contact pads. In conventional brush heads, as components wear over time the coupling between the drive shaft and the brush head may begin to feel loose or “wobbly,” which may reduce the motion transfer to the brush head by the drive shaft, as well as create a poor user experience while using the oral cleansing device. The biasing collar helps to counteract wear between components and ensure a tight fit, even as components wear over time. Additionally, in some embodiments, the biasing arm may be configured to transition from a cantilevered beam to a simply supported beam as the drive shaft engages the biasing collar. This transition allows the force generated by the biasing arm to be increase as compared to conventional retaining structures, while allowing a small or reduced form factor.
The handle 102 may include many configurations. For example, the handle 102 may be defined by a housing 110 that extends between a base end 112 and a brush end 114. The housing 110 may be generally cylindrical in shape to ergonomically fit in the hand of a user, although the housing 110 may be formed in any other desirable ergonomic shape. In some embodiments, the cylindrical shape of the housing 110 may taper in the direction of the brush end 114 to define a smooth transition or taper to the brush head 104. The base end 112 of the housing 110 may be generally flat such that the handle 102 may be stood upright on a level surface.
As shown, the handle 102 may include a drive shaft 120 extending from the brush end 114 of the housing 110 to drive operation of the brush head 104. For example, the drive shaft 120 may oscillate to cause corresponding oscillation of the brush head 104, as detailed more fully below. In such embodiments, the oral cleansing device 100 may include a power train assembly coupled to the drive shaft 120. The power train assembly may include many configurations operable to oscillate the drive shaft 120 and the brush head 104 connected thereto. An example of a power train assembly that may drive the drive shaft 120 is shown and described in U.S. Pat. No. 10,449,023 entitled “Oral Cleansing Device with Energy Conservation,” which is incorporated herein in its entirety for all purposes.
The drive shaft 120 may include one or more features facilitating attachment of the brush head 104 to the drive shaft 120. For example, the drive shaft 120 may include a tip 122 with a keyed feature 124, such as a flat defined thereon. In such embodiments, the tip 122 may include a non-circular cross-sectional shape that mates, at least partially, with a correspondingly-shaped structure of the brush head 104 to rotationally couple the brush head 104 to the drive shaft 120, as explained below. The drive shaft 120 may include a base 128 having a circular or substantially circular cross-section. In such embodiments, a shoulder 130 may be defined at a transition between the non-circular cross-sectional shape of the tip 122 and the circular cross-sectional shape of the base 128. A shaft retention feature 131 may be defined as a lip on an outer surface of the drive shaft 120 and may be positioned on an opposite side of the drive shaft 120 from the keyed feature 124 or flat and in some embodiments may be positioned between the tip 122 and the shoulder 130 of the drive shaft 120, such as in a middle portion of the keyed feature 124.
The brush head 104 may also define an opening 166 at the bottom end where the opening 166 may define an entrance to a shaft cavity 156. The shaft cavity 156 may define a hollow or partially hollow cavity within the shaft portion 157 of the brush body 150. In shaft cavity 156 is configured to receive the drive shaft 120 of the handle 102 and in embodiments where the handle 102 may include an irrigating function may also include a fluid pathway or define a fluid pathway to fluidly couple a pump to the nozzle.
With reference to
An engagement arm 170 may be defined on or coupled to the retainer 162. In many embodiments, the engagement arm 170 may be formed integrally with the retainer 162, reducing the number of components for the attachment assembly 160, reducing manufacturing cost and enabling ease of assembly. The engagement arm 170 may have an attached end 188 and a free end 190 so as to form a cantilevered and flexible beam. In one embodiment, the attached end 188 may be adjacent the first end 176 of the retainer and the free end 190 be adjacent to the second end 178 of the retainer 162, but in other configurations may be differently orientated. The engagement arm 170 may include a curvature along its length. In one example, the engagement arm 170 may include a dip or concave portion between the attached end 188 and the free end 190. Additionally, in some embodiments, a thickness of the engagement arm 170 may taper in the longitudinal direction, such that the attached end 188 may have a larger thickness than the free end 190, which may allow the engagement arm 170 to have an increased flexibility.
The engagement arm 170 is flexible and configured to exert a biasing or spring force to assist in securing the drive shaft 120 to the retainer 162 and the retainer 162 to the brush body 150 as discussed in more detail below. Further, a load may be distributed along the length of the engagement arm 170, which may help to prevent the engagement arm 170 from experiencing a failure (e.g., breaking) as the brush head 104 is inserted and removed from the drive shaft 120.
A retention feature 182 may be formed on an interior surface of the engagement arm 170, e.g., on an surface facing towards the shaft passage 172. The retention feature 182 may be formed as a raised or protruding surface feature and optionally may be oriented at location corresponding to the dip or concave portion of the engagement arm 170. In one example, the retention feature 182 may be defined as a flat surface on the bottom engagement arm 170. In this manner, the retention feature 182 may be located an interior most location for the engagement arm 170, e.g., a location positioned most closely to a center axis of the retainer 162.
With continued reference to
The first end 204 and second end 206 may include one or more alignment and/or securing features 218, 220, such as tabs, that may be defined as raised protrusions that extend about the outer surface of the biasing collar 164. The first end 204 and second end 206 may also define flanged portions that have a wider diameter than the intermediate sections of the biasing collar 164, which may act to assist in anchoring the biasing collar 164 within the brush body 150.
One or more contact pads 216a, 216b may be defined as raised protrusions on the interior surface 218 of the biasing collar 164. In one embodiment, there may be two contact pads 216a, 216b that may be positioned on opposite sides of a center axis of the biasing collar 164 one another, but in other embodiments, there may be fewer (e.g., one) or more (e.g., four) contact pads 216a, 216b. Similarly, although the contact pads 216a, 216b are shown as being positioned on the biasing collar 164, in other embodiments, the contact pads 216a, 216b may be formed within the brush body 150, such as within an interior surface of the brush body 150 defining the shaft cavity 156.
A biasing arm 200 may be defined a spring or flexible arm including an attached end 212 and a free end 214, where the biasing arm 200 has a longitudinal length extending parallel to a center axis CA of the biasing collar 164. In one example, the attached end 212 may be positioned adjacent the first end 204 and the free end 214 may be positioned adjacent the second end 206, but in other embodiments may be differently configured (e.g., oriented in an opposite manner). The biasing arm 200 may have a concave curvature that curves inwardly towards the center axis CA of the biasing collar 164 along a length of the biasing arm 200. This curvature may bias the biasing arm 200 towards the center axis of the biasing collar 164. The biasing arm 200 may be configured to be biased towards the shaft passage 202, which as described below, may assist in exerting a force on the drive shaft 120 to assist in engaging the drive shaft 120 with the contact pads 216a, 216b.
A coupling surface 210 or coupling pad may be defined on a bottom or interior surface of the biasing arm 200. In one example, the coupling surface 210 is defined as a flat surface on the interior curve surface of the biasing arm 200 and may correspond to a bottom most surface of the biasing arm 200, e.g., the portion of the biasing arm 200 positioned closest to the center axis CA of the biasing collar 164. In some embodiments, the coupling surface 210 may function as a contact pad and define a flexible point of contact on the drive shaft 120 as discussed in more detail below.
The attachment assembly 160 may be positioned within the brush head 104. For example, the retainer 162 may be inserted through the opening 166 of the brush body 150 and into the shaft cavity 156. The second end 178 may be inserted first such that the keyed end 180 engages against an interior wall within the shaft cavity 156 of the brush body 150 and the first end 176 is oriented to face towards the bottom end of the brush body 150 (e.g., towards opening 166). The biasing collar 164 may be positioned within the brush head 104, such as positioned within the shaft cavity 156 adjacent to the retainer 162 and positioned between the retainer 162 and the opening 166 of the brush body 150. For example, the second end 206 of the biasing collar 164 may abut against the first end 176 of the retainer 162. The shaft passage 202 of the biasing collar 164 may align with the shaft passage 172 in the retainer 162, allowing the drive shaft 120 to extend through each of the biasing collar 164 and retainer 162. Optionally, the alignment features 218, 220 of the biasing collar 164 may be aligned with corresponding features, e.g., grooves or adjacent other ribs, to align and retain the biasing collar 164 within the cavity 156 of the brush body 150. Once positioned, the first end 204 of the biasing collar 164 may be aligned with and flush with the bottom end of the brush body 150. In some embodiments, both the retainer 162 and the biasing collar 164 may engage with the interior surfaces of the brush body 150 defining the shaft cavity 156, which will act to prevent relative rotation between the brush body 150 and the attachment assembly 160.
With reference to
As the drive shaft 120 slides into engagement with the keyed surface 184 of the retainer 162, the drive shaft 120 exerts a force against the engagement arm 170, causing the engagement arm 170 to flex outwards, e.g., away from a center axis of the retainer 162, e.g., causing the free end 190 to move relative to the attached end 188 (see flexed position in
With reference to
In some embodiments, as the drive shaft 120 is inserted, it may contact the retention feature 182, which causes the engagement arm 170 to bend or flex as substantially a rigid body. Due to this the insertion force to insert the drive shaft 120 into the retainer 162 may be relatively low.
As the drive shaft 120 is positioned within the brush head 104, the drive shaft 120 engages the biasing collar 164 and exerts a force on the coupling surface 210 of the biasing arm 200. This force causes the biasing arm 200 to flex or deform and the free end 214 to move away from the center axis CA of the biasing collar 164. The free end 214 engages against an interior surface of the brush body 150 (see flexed position in
The curvature of the biasing arm 200 is biased or loaded and the coupling surface 210 acts to exert a force against the drive shaft 120. The force exerted forces the drive shaft 120 away from the coupling surface 210 and towards the interior surface 218 of the biasing collar 164. Specifically, the biasing arm 200 forces the drive shaft 120 towards the contact pads 216a, 216b, ensuring that the drive shaft 120 outer surface abuts against the contact pads 216a, 216b. Notably, even as the contact pads 216a, 216b or other features within the brush body 150 or the drive shaft 120 may wear and lose thickness over time, the force by the biasing collar 164 on the drive shaft 120 helps to ensure that the drive shaft 120 has multiple contact points within the attachment assembly 160. In other words, the biasing collar 164 counteracts loss in tolerance due to wear or the like, helping to define a tight fit between the drive shaft 120 and the brush head 104.
Once the brush head 104 is positioned on the handle 102, the user may activate the motor 230 to use the oral cleansing device 100. When activated, the motor 230 causes the drive shaft 120 to move, e.g., oscillate. Due to the clocked connection to the brush body 150 via the attachment assembly 160, the motion generated by the motor 230 is translated to the brush head 104, causing the brush head 104 to move correspondingly (e.g., oscillate). The attachment assembly 160 also prevents relative movement, such as slippage, between the drive shaft 120 and the brush body 150, helping to ensure that almost all motion generated is transferred to the brush head 104.
With reference to
When cleaning is done or the user otherwise wishes to remove the brush head 104 (e.g., for replacement or the like), the user may pull on the brush head 104 in direction opposite of the handle 102. This force overcomes the force generated by the retainer 162 and specifically the engagement arm 170, causing the engagement arm 170 to further deform, defining a gap between the retention feature 182 and the drive shaft 120, allowing the drive shaft 120 to move relative thereto. Similarly, the user force overcomes the force exerted by the biasing arm 200, allowing the drive shaft 120 to move or slide relative thereto. This allows the user to then continue to move the handle 102 or brush head 104 relative to the other, removing the drive shaft 120 from the shaft cavity 156.
All relative and directional references (including top, bottom, side, front, rear, and so forth) are given by way of example to aid the reader's understanding of the examples described herein. They should not be read to be requirements or limitations, particularly as to the position, orientation, or use unless specifically set forth in the claims. Connection references (e.g., attached, coupled, connected, joined, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to each other, unless specifically set forth in the claims.
The present disclosure teaches by way of example and not by limitation. Therefore, the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall there between.
This application is related to U.S. application Ser. No. 16/822,935 titled “Brush Head for Oral Cleansing Device,” filed on Mar. 18, 2020, which is incorporated by reference herein for all purposes.