The present invention relates generally to a system for removably placing a device inside a conduit, and more particular to a system for removably placing a plug in a branch pipeline or other tubular member which was hot tapped onto a main pipeline.
In pipeline hot tapping operations it is frequently necessary to close, or to block access to, the interior of a tubular member either permanently or semi-permanently. Pipeline hot taps are used when repairing a defective area of a line without taking it out of service, by setting up a bypass line to provide a path for fluid flow while the defect is repaired. Hot taps may also be used to install a new branch line; again without taking the main pipeline out of service.
After the hot tap operations are completed, tubular members, such as flanges or nipples which are welded onto the main line during the hot tap, may need to be closed or partially blocked. For example, after repairs are complete the openings that provide communication between the main line and bypass line will need to be closed. Preferably the closure is made in such a way that at some future date access can again be obtained through the same opening. Alternatively, in the case of the addition of a branch line, it is often desirable to place a device in the opening which causes pipeline pigs to traverse it, but which still allows for adequate flow of fluid to continue to pass. Without such a blocking device pipeline pigs could lodge themselves in the opening between the main pipeline and branch line.
One conventional means for locking a device in place inside a flange is the Lock-O-Ring™ system from T. D. Williamson, Inc. of Tulsa, Okla. and as disclosed in T. D. Williamson, Inc.'s Bulletin No. 1120.001.01. The Lock-O-Ring™ system utilizes a flange, a retainer ring mounted on an inner cylindrical bore therein, a plug having an annular groove for insertion into the flange and for receiving a portion of the retainer ring, and retainer screws carried in radial passages in the flange for advancing the retainer ring partially into the plug's annular groove thereby locking the plug in place. The T. D. Williamson Bulletin also discloses a plug with guide bars to permit pigs to traverse the opening while allowing for an adequate flow of fluid to continue to pass.
However, the Lock-O-Ring™ system suffers from a number of disadvantages. One primary disadvantage is that it requires the precise coaxial alignment of the plug's annular groove with the retainer ring in the flange, all while rotating the retainer screws to advance the ring. A related problem is that if a worker rotates the screws before the plug is in place, it is possible for the retainer ring's segments to fall into the main pipeline. Furthermore, the Lock-O-Ring™ system provides little, if anything, in the way of feedback to the operator to indicate that it is securely locked in place.
Another system for locking a device in place, inside a flange, is disclosed in U.S. Pat. No. 6,286,553 to Morgan. Morgan teaches a plug which utilizes a radially outward movable snap ring, which engages an annular groove inside a flange, to retain the plug in position. Morgan also discloses an internal circumferential ledge, inside the flange, to assist with the coaxial alignment of the snap ring with the annular groove. Although this solves some of the problems of the prior art, the system is complex, provides little, if any, feedback to indicate that it is securely locked in place, and is generally not suitable to withstand great pressures.
What is needed is a system to removably place a closure plug inside a conduit which is simple, able to withstand great pressures and provides feedback to the operator that it is locked in place.
The invention provides a removable closure system comprising a tubular member having an internal surface with an internal profile therein, an entrance end and a plug end, the internal profile providing a dog shoulder and a plug stopping shoulder. In a typical application of the invention the tubular member may be in the form of a flange member, that is, a tubular member that has an integral radially extending flange portion that is readily adaptable for the attachment of other structural or piping devices. In another application of the invention the tubular member may be in the form of a nipple.
A plug assembly is positioned within the tubular member. The plug assembly has a plug, suitable for insertion through the tubular member at the entrance end and past the dog shoulder, and a plurality of dogs. The dogs are moveable between a collapsed and an expanded condition, the collapsed condition suitable for insertion of the plug assembly through the tubular member past the dog shoulder and the expanded condition suitable for engaging the dog shoulder.
When the plug assembly is placed in the tubular member against the plug stopping shoulder, and the dogs are in the expanded condition engaging the dog shoulder, the plug assembly is removably secured in the tubular member.
In certain embodiments of the invention springs are provided to move the dogs to their expanded condition. In other embodiments of the invention a lock ring is provided to move the dogs to their expanded condition. In yet other embodiments, both a lock ring and springs are provided to move the dogs to their expanded condition.
In certain embodiments of the invention a lock ring is provided to keep the dogs in their expanded condition once the plug assembly is removably secured inside the tubular member.
a-2c are various views of one embodiment of a plug assembly suitable for use with the tubular member of the present invention;
d-2g are various views of the plug assembly of the embodiment of
a-3c are various views of one embodiment of a setting tool attached to the plug assembly of the embodiment of
a-4c are various views of one embodiment of a retrieval tool near the plug assembly of the embodiment of
a-8c are various views of the components of the plug assembly of the embodiment of
a-10d are various views of the components of the setting tool of
a-11c are various views of the retrieval tool of the embodiment of
a-12b are perspective exploded views of a second embodiment of a plug assembly, each figure also showing a lock ring, a shear post assembly, a shear pin and another embodiment of a setting tool (threaded section on the shear post not shown);
a-19 are various views of a fourth embodiment of a plug assembly, wherein an alignment ring and a pig deflector are provided, and also showing the second embodiment of the tubular member apparatus;
Reference is to be had to the Figures in which identical reference numbers identify similar components.
Referring to the Figures, the removable closure system 10 of the present invention comprises a tubular member 12 having a opening 20 for the passage of tools or for flow of liquids or gases and a plug assembly 14. The tubular member 12 may be a nipple 12a (see
The tubular member 12 has an entrance end 16 and a plug end 18. The plug end 18 is shown of the type that is particularly configured for welding to a pipe 13 or to other conduit. The opening 20 defines an internal surface 22 with a profile 24 therein. The profile 24 provides a dog shoulder 26 and a plug stopping shoulder 28. Preferably the dog shoulder 26 is provided by a circumferential groove 26a in the profile 24 and the plug stopping shoulder 28 is provided by a circumferential ledge 28a on the profile 24. Preferably, the dog shoulder 26 is closer to the entrance end 16, compared to the plug stopping shoulder 28 and the shoulders 24, 26 face towards each other.
The plug assembly 14 comprises a plug or plug body 30 having an external surface and being removably and sealably receivable within the tubular member 12 and a plurality of dogs 32. Preferably the dogs 32 are held in place by a top plate or top ring 33 (as shown in the Figures). The dogs 32 are able to radially deflect between an expanded state or condition and a contracted or retracted state or condition. Preferably, when in the collapsed condition the outer edge of each dog 32 is substantially even with or within said external surface of the plug 30 and when in the expanded condition the outer edge of each dog 32 is beyond said external surface and receivable within the circumferential groove 26a.
Preferably, the dogs 32 are biased outward, to the expanded state, by a pair of springs 34 placed in spring cavities 36 inside each of the dogs 32 and wherein one end of the spring engages one end 36a of the spring cavity 36 and the other end of the spring engages a projection 30a on the plug assembly 30, said projection 30a being receivable in the cavity 36. More preferably, the contracting of the dogs 32, to enable passage of the plug assembly 14 past the dog shoulder 26, is facilitated by the shape of the profile 24 and the shape of the dogs 32 (as shown in the Figures), the dogs 32 pushing against the profile 24 as the assembly 14 is inserted into the tubular member 12, overcoming the force of the springs 34 and moving the dogs to the contracted state.
In another embodiment, the dogs 32 are biased outward, to the expanded state, by a lock ring 50 (see
In one embodiment, the lock ring 50 further comprises an internal threaded opening 50o to match the external threads 40t of a partially treaded shear post 40a of a setting tool 40 or arbour 52 (see
Preferably, the dogs 32 each have an outer edge or surface 38 which is suitable for engaging the dog shoulder 26 when the dogs 32 are in the expanded state, the surface 38 assisting in securing the plug assembly 30.
The diameter of the plug assembly 14, regardless of the state of radial deflection of the dogs 32, is such that it cannot pass through the tubular member 12 past the plug stopping shoulder 28. The plug stopping shoulder 28 thus functions as a stop to retain the plug assembly 14 and prevent further axial movement of the assembly 14 through the tubular member 12, reducing or eliminating the chance of the plug falling in the pipe 13. Furthermore, the diameter of the plug assembly 14, when the dogs 32 are in the contracted state, is such that it can pass through the tubular member 12 past the dog shoulder 26.
Preferably, the plug assembly 14 is removably secured, inside the tubular member 12, as follows:
Preferably, a lock ring 50, having an external dog-engaging circumferential surface 50s and being of such dimensions so as to be positionable between the dogs 32 in their expanded state and against the plug 30, is employed to keep the dogs 32 in their expanded condition once the plug assembly 14 is removably secured inside the tubular member 12. The lock ring 50, by ensuring that the dogs 32 will continue to engage the dog shoulder 26 while the assembly 14 is in the tubular member 12, advantageously provides an additional safety feature and allows the system 10 to withstand great pressures.
Once the plug assembly 14 is set inside the tubular member 12 it may be removed by reversing the above steps: contracting the dog 32 and disengaging the surfaces 38 from the dog shoulder 26, retracting the assembly 14 past the dog shoulder 26 and removing it from the tubular member 12.
Preferably a setting tool 40 is used to insert and advance a plug assembly 14 through the tubular member 12 (see
The plug assembly 14 may comprise either a flow-through type of plug (not shown), to partially close the tubular member 12, or a solid plug 30 to completely close the tubular member 12.
Preferably, one or more circumferential grooves 30g are provided on the external circumferential surface of the plug 30, each groove receiving an O-ring or other form of sealing gasket 30o. Advantageously, the o-ring or sealing gasket 30o further improves the sealing capability of the plug assembly 14, so as to ensure against leakage of fluids or gases past the plug assembly 14.
Various Embodiments of the Plug Assembly
a to 8c illustrate one embodiment of a plug assembly 14 and
a-19 illustrate a fourth embodiment of a plug assembly 14, wherein an alignment ring 48 is provided around the pig deflector flange 46 near the plug 30. Preferably the alignment ring 48 is heat-shrunk around the pig deflector flange 46. The alignment ring 48 is tapered to prevent the plug assembly 14 from getting stuck as the hot tap machine lowers the plug assembly 14 into position.
Method of Plug Assembly Installation in a Hot Tapping Application
a-18 and 20-28 illustrate one method of installing, or removably securing, a plug assembly 14 of the present invention into a tubular member 12 during hot tapping operations, the method comprising the following steps:
Other methods of plug installation are known to those skilled in the art.
Number | Date | Country | Kind |
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2,450,865 | Nov 2003 | CA | national |
This application is a regular application claiming priority of U.S. Provisional Patent Application Ser. No. 60/566,098 filed Apr. 29, 2004 and entitled, “NOVEL HOT TAPPING METHOD, SYSTEM AND APPARATUS”, the entirety of which is incorporated herein by reference.
Number | Date | Country | |
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60566098 | Apr 2004 | US |