The present invention relates to automotive vehicles and more particularly to automotive vehicles having a removable hard top roof. Automotive vehicles having a convertible roof are increasing in popularity and manufacturers are continually looking for ways to offer a vehicle with a convertible roof at a reduced cost. In addition to offering a convertible roof, some consumers still prefer the styling and practicality of a vehicle having a hard top roof that is non-removable or substantially fixed in place. The manufacturing costs of providing a vehicle with both a convertible roof option and a hard top fixed or substantially fixed roof can be prohibitive, especially in low volume or specialty vehicles. That is, the engineering and design costs associated with preparing a vehicle to receive both a convertible roof and to be made with a fixed roof or a substantially fixed roof and the tooling associated therewith can prevent a manufacturer from offering both configurations for a given vehicle.
As a result, some manufacturers may offer a vehicle in only a single configuration that utilizes a convertible roof. Due to this limited selection, some consumers who are otherwise interested in purchasing the vehicle may be deterred by the fact that the vehicle is only offered in a convertible roof configuration. Furthermore, when the vehicle utilizes a convertible roof configuration, the management of water that runs off of the top requires the use of troughs. The troughs utilized for the vehicle when having a convertible roof configuration may or may not be useful for catching water when replacing the convertible roof with a hard top roof. Additionally, when trying to utilize the existing water troughs, a non-pleasing appearance may result.
Thus, it would be advantageous if a vehicle designed to employ a convertible roof could be easily and economically configured to also provide a hard top roof option. Moreover, it would also be advantageous if the hard top roof configuration would utilize many of the existing hardware or structural pieces that currently exist in the convertible roof configuration.
In accordance with the present invention, a removable hard top roof system that can be used to replace a convertible roof for a vehicle is disclosed. The hard top roof system is offered as a module and includes a substantially rigid roof panel and a lift gate that is coupled to the roof panel. The panel and lift gate are attachable to the vehicle in place of the convertible roof. In another aspect of the present invention, the removable roof panel includes a structural support that is coupled to the roof panel. In yet another aspect of the present invention, the automotive vehicle includes a water trough that is hidden from view regardless of the positions of movable members of the automotive vehicle. In still another aspect of the present invention, a removable roof panel is attached to an automotive vehicle by the use of a bracket that is attached to a front header of the vehicle.
The present invention is advantageous in that it can utilize existing mounting locations and/or hardware that are used for retaining a convertible roof on the vehicle. This facilitates the manufacturing of a vehicle with either a convertible roof or a removable hard top system. Additionally, the ease of manufacturing reduces the assembly costs and labor associated with the production of both configurations. The hiding of a water trough from view is advantageous in that it provides an aesthetically pleasing appearance and custom fit and finish for the vehicle. The use of a structural support in conjunction with the removable roof panel is advantageous in that it provides a simple cost efficient way of structurally reinforcing the roof panel. Additional advantages and features of the present invention will become apparent from the following description and appended claims taken in conjunction with the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
An automotive vehicle 20 having a hard top roof system 22 according to the principles of the present invention is shown in
Roof system 22 is intended to be fixedly mounted to vehicle 20 in place of a convertible roof system (not shown). That is, vehicle 20 is designed to be fitted with a convertible roof system and hard top roof system 22 is designed to be attached to vehicle 20 in place of the convertible roof system. Once installed, roof system 22 is not intended to be taken on and off vehicle 20. If desired, however, roof system 22 may be removed from vehicle 20. Roof system 22 may use the same or different mounting locations as the convertible roof depending upon the design of body 23 and the needs of roof system 22. It should be appreciated, however, that roof system 22 can be mounted to a vehicle that is not configured to accommodate a convertible roof system.
Roof system 22 includes a substantially rigid hard top roof panel 36 and a lift gate 38. Roof system 22 covers passenger seating area 24 and storage area 25. Lift gate 38 includes a frame 40 and a rear window or backlite 42. Lift gate 38 is operable between an open position, as shown in
Roof system 22 and the various components of that system are shown symmetrical about a longitudinal, fore-and-aft center line (not shown) of vehicle 20. For brevity, at times only one side of roof system 22 may be shown and/or discussed, however, it should be understood that components for the other side are also provided as part of roof system 22 and are mirrored images of the side shown and/or discussed.
Referring now to
Inner panel 46 includes two water troughs 50, 52 on each of the driver's and passenger's side of vehicle 20. First troughs 50 catch water that flows along outer panel 44 adjacent quarter panels 28. First troughs 50 are essentially hidden from view, as described in more detail below. Second troughs 52 catch water that flows along lift gate 38 adjacent outer panel 44 and quarter panels 28. First troughs 50 direct water flowing therein into second troughs 52 adjacent a rearmost portion 54 of inner panel 46. Second troughs 52 direct water flowing therein to the exterior of vehicle 20 adjacent the tail lights.
Rear side portions 56 of inner panel 46 are attached to body 23 with bolts (not shown). Rear side portions 56 include a plurality of weld nut plates 57 that are attached to inner panel 46 with rivets. Weld nut plates 57 are metallic plates having a nut welded thereto. Weld nut plates 57 allow bolts to be used to attach inner panel 46 to body 23 of vehicle 20. A pair of foam seals 58 is disposed between body 23 and rear side portions 56 of inner panel 46. Seals 58 seal inner panel 46 to body 23.
A pair of brackets 60 is riveted to both rear side portions 56 of inner panel 46. Brackets 60 are used to secure biasing members that support lift gate 38 in the open position, as described in more detail below.
Referring to
Referring to
Retainer rails 74 are preferably made from a flexible or malleable material, such as aluminum. By having retainer rails 74 flexible, retainer rails 74 can be bent to custom tailor the seal formed between weather strips 78 and side windows 34. In this manner, as frameless side windows 34 shift or move over time, retainer rails 74 can be bent or reshaped to accommodate the shifting and ensure a weather-tight seal between roof system 22 and side windows 34.
The inside of inner panel 46 is covered with a head liner 80, as shown in
Referring now to
A weather strip 96, as shown in
Lift gate 38 is coupled to roof panel 36 with a pair of hinge assemblies 100. One part of each hinge assembly 100 is bolted to frame 40 of lift gate 38 while a second part of each hinge assembly 100 is bolted to a bracket on a structural support member, as described below. Hinge assemblies 100 allow lift gate 38 to pivot relative to roof panel 36 between closed and open positions, as shown in
A pair of studs 102 is attached to the sides of frame 40. Studs 102 allow biasing members 104, shown in
A pair of bumpers 105 is attached to frame 40 and project downwardly toward inner panel 46. Bumpers 105 engage with inner panel 46 when lift gate 38 is in the closed position.
Lift gate 38 also includes a wiring harness 106 and various lights 108 to illuminate storage area 25 and the license plate of vehicle 20. Wiring harness 106 can also include wiring for other accessories, such as a power actuated latch assembly, additional lighting, and sensors, such as a lift gate open sensor, among others.
Storage area 25 includes a panel trunk pan 108, shown in
Referring to
Frame 40 also has a downwardly projecting striker (not shown) that engages with a latch assembly (not shown) on body 23 of vehicle 20. A variety of latching assemblies can be utilized. For example, the deck lid latch disclosed in U.S. Pat. No. 4,971,370, entitled “Self-Raising Deck Lid Latch,” and the trunk lid lock disclosed in U.S. Pat. No. 4,979,384, entitled “Trunk Lid Lock with Remote Release,” the disclosures of which are incorporated herein by reference, can be used as the latch assembly. The striker and latch assembly enable lift gate 38 to be selectively secured to vehicle 20 in the closed position.
Referring now to
Referring now to FIGS. 7A-C, cross-sectional details of first trough 50 are shown. Water enters first trough 50 through an opening 144 between outer panel 44 of roof panel 36 and quarter panel 28 of body 23. A side edge 146 of outer panel 44 slopes outwardly as it extends downwardly. Similarly, a side edge 148 of quarter panel 28 slopes outwardly as it extends downwardly. Opening 144 is between side edges 146, 148. The slopes of side edges 146, 148 causes a vertical overlap of outer panel 44 and quarter panel 28. The overlap between side edges 146, 148 extends the entire length of quarter panel 28. The overlap hides first trough 50 from view regardless of a position of lift gate 38. In other words, a person cannot see vertically into first trough 50. Rather, a person will only see a portion of the sloping side edges 146, 148 when trying to look into first trough 50. Accordingly, first trough 50 is hidden from view. This is advantageous in that a desirable fit and finish is possible with roof system 22. Seal 58 prevents water in first trough 50 from flowing under inner panel 46 and into storage area 25.
Referring now to
Referring now to
A previously assembled roof panel 36 is then attached to vehicle 20, as shown in
With roof panel 36 secured to vehicle 20, quarter panels 28 are then installed on vehicle 20, as shown in
Next, as shown in
An alternate embodiment of roof system 22′ is shown in
In this alternate embodiment, a horizontal portion 170′ of structural support 132′ is disposed between inner and outer roof panels 46′, 44′, as shown in
Referring to
While the preceding description of roof system 22 is shown by way of specific examples, relative dimensions, and structural arrangements, it should be appreciated that variations can be employed with departing from the present invention. Thus, the description of the invention is merely exemplary in nature and variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
This application claims the benefit of U.S. Provisional Application No. 60/607,981, filed on Sep. 8, 2004. The disclosure of the above application is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
60607981 | Sep 2004 | US |