The present invention relates to height safety equipment and, in particular, to a load transfer device which enables a person or a load to be moved along a path defined by an elongate support element, such as a safety line or cable. Typically, the elongate safety element is supported at intermediate points between its ends by brackets or attachment fittings and the load transfer device of the present invention is able to negotiate these without fouling. In particular, the invention relates to a load transfer device of the above type which is adapted for easy attachment to and detachment from the elongate support element at any point along its total span, without requiring special entry or exit fittings on the elongate support element.
Such a device has numerous applications, for example in building, mining and civil engineering for allowing personnel to move around on high structures whilst remaining attached by a personal safety harness to an elongate safety line. Alternatively, the device can be used for transferring loads along an overhead guide cable. Similar arrangements may be used in transferring goods and/or personnel from ship to shore and vice versa at quayside locations.
Some known load transfer devices suffer from the drawback that they are incapable of negotiating the intermediate brackets along the elongate support element. One solution to this problem is to provide special brackets which can be “opened” to allow the supported load to pass. The weakness of this approach is that the elongate support element temporarily lacks support at the very point where the installer thought it necessary and at the precise moment when it is most needed. Another likely problem is that the brackets may not be accessible to the system user.
An alternative solution is to employ special entry/exit fittings or access points along the elongate support element so that the load transfer device can be attached and removed. The disadvantage of this approach is that the access points are not always conveniently situated in relation to the exact location at which attachment or removal is desired.
Improved load transfer devices have been developed which are capable of automatically traversing intermediate brackets for the elongate support element without user intervention. Such devices typically comprise a pair of rotatable wheels having a series of recesses at spaced locations around their peripheries, the adjacent recesses being separated by a radially projecting part of the wheel. A co-operating shoe or slipper part is mounted on the wheels by means of formations which inter-engage with complementary formations on the radially projecting wheel parts. A space between the slipper part and the wheels is dimensioned to receive an elongate support element such as a cable or a rigid elongate element.
In use, the device is able to negotiate intermediate brackets for the elongate support element without user intervention by accommodating the bracket legs in a pair of aligned recesses carried by the respective wheels. Rotation of the wheels relative to the slipper part causes the intermediate bracket to pass behind the slipper part, in the aligned recesses of the rotating wheels.
Early versions of such devices did not address the problem of ease of attachment to or removal from the elongate support element.
However, a removable load transfer device is known from U.S. Pat. No. 5,245,931. This device has a specially-configured oblique cut-out portion formed in each of its rotating wheels to facilitate removal from and attachment to a safety line or cable. In order to effect such removal or attachment, the wheels must be aligned so that the safety line or cable can be accommodated in the cut-outs at an oblique orientation relative to the axis of rotation of the wheels. This enables the safety line or cable to be passed behind the slipper part. The disadvantage of this device is that, although it incorporates a safety feature to prevent inadvertent removal, in the form of resilient members that are slidable relative to the wheels into a position which obstructs the cut-outs, there nevertheless remains a possibility that the safety feature is inactivated whilst the device is in use. It is not designed to be fail-safe.
Another removable load transfer device is known from International Patent Application No. WO96/02456. In one embodiment described in this document, the device comprises first and second spaced-apart rotary members sharing a common axis of rotation, each having at least one recess formed in its periphery, and a co-operating slipper member that defines a space for receiving an elongate support element. In addition, the device has access means disposed between the rotary members to enable said elongate element to be introduced into or removed from said space in an orientation substantially perpendicular to the common axis of rotation of the rotary members so as to allow the device to be attached to or detached from the elongate element.
The access means is created by relative transverse movement between at least one of the rotary members and the slipper member, or between the two rotary members. In an especially preferred arrangement, which is currently being sold commercially, the body parts on which the rotary members are mounted are arranged to pivot relative to each other in a plane substantially parallel to the plane of rotation of the rotary members. At least one of the body parts has a longitudinal groove on its surface facing the other part. This groove is dimensioned to receive the elongate support element but is exposed only when the body parts are pivoted out of register. When they are aligned, the groove is obscured and access to it is prevented.
This so-called “sliding gate” arrangement is designed to be fail-safe in use because a load can only be attached to or removed from the device when the relatively slidable parts are in register. Thus, loads can never be attached to or detached from the device when the “gate” or access means is open.
Unfortunately, this known device suffers from the disadvantage that some of the manufacturing tolerances can become compounded. As a result, the device is not always as smooth in operation as ideal performance would demand. Instead of simple casting prior to assembly, some of the parts therefore require machining to ensure reliable performance. Inevitably, this drives up the cost of the device.
It is therefore an object of the present invention to provide a load transfer device for use in height safety applications which is easily attached to or detached from an elongate safety line in the absence of special entry or exit fittings and without compromising its safety performance. It is a further object of the present invention to provide a load transfer device for use in height safety applications which cannot be accidentally detached from an elongate safety line as long as a load is attached to the device. It is yet another object of the present invention to provide a load transfer device which is cheap and simple to manufacture, the constituent parts requiring little or no machining after forming.
The invention is a load transfer device comprising:
The arrangement of the device is such that the rotary members are rotatably mounted in relation to the slipper member. The recesses in the peripheries of the rotary members are adapted to traverse, without user intervention, an intermediate support used to support the elongate element relative to a fixed structure. This traversing operation occurs by rotation of the rotary members relative to the slipper member such that elements of the intermediate support means are successively received, guided and passed by the recesses automatically;
Most advantageously, because the moveable link forms part of the attachment, it is incapable of being deployed to its release position whenever a load is attached to the attachment. This ensures fail-safe operation of the device.
The moveable link may take a variety of forms and, in addition to the fail-safe arrangement described above, it may also be biased to its blocking position by a resilient bias such as a spring or the like. In one especially preferred form, the moveable link is formed with finger grip features to facilitate its manipulation by the user between its blocking position and its release position.
Preferably, the rotary members are in the form of wheels having a plurality of petals projecting radially from their hubs. The petals then define, between adjacent pairs thereof, recesses of the type required for automatic traversing of the elongate support element intermediate brackets. The provision of a plurality of recesses may be helpful in aligning the device with respective limbs of successive elongate support element brackets during a lengthy traverse. Although it will be understood by persons skilled in the art that the device can be made to work satisfactorily with only one notch on each rotary member, it is preferable for the number of notches in a multiple-petal variant to be the same as the number of petals. Preferably, the notches are provided at the root portions of respective petals. Such an arrangement increases the utility of the device because it provides a greater population of notches for the user to align for the attachment or detachment step. The amount of relative rotation required between the rotary members to ensure the desired alignment of the notches is never more than 360°/n, where n is the number of notches on each rotary member.
The rotary members may be provided with a formation on the respective surfaces thereof facing the slipper member, for co-operation with a complementary formation on the slipper member. This helps to maintain the relatively rotatable parts in their respective operating relationships. For example, the rotary members may each be provided with a surface groove which co-operates with complementary projections on the slipper member. Alternatively, the grooves may be provided on the slipper member and the projections on the rotary members.
One or more rollers may be incorporated in the slipper member to ease passage of the device along the elongate support element in normal use.
The important feature of all manifestations of the device is the ability to create a gap which allows the elongate support element to be introduced into or removed from the space defined between the rotary members and the slipper member.
The invention will now be described by way of example only with reference to the drawings, in which:
Referring now to
A slipper member 110 is located between the starwheels 101, 102. Slipper member 110 is provided with a pair of side projections 115, 116 which are engaged in complementary grooves 105, 106 formed in the respective starwheels 101, 102. In the closed condition as shown in this Figure, the combination of starwheels 101, 102 and slipper member 110 define a space 150 in which an elongate support element (not shown) is receivable in use. Between each pair of petals 107, 108 of the starwheels 101, 102 is a recess 109, the function of which will be explained in more detail below.
The device is designed to traverse intermediate support brackets for an elongate support element, typically a multi-strand steel cable, without requiring user intervention. Usually, in the vicinity of an intermediate support bracket, the elongate support element is enclosed within a guide tube and, as the device 100 approaches such a bracket, it partially entraps the guide tube. At this point, the slipper member 110 passes behind the bracket legs and does not foul on them. These legs may be any shape in cross-section provided that their cross-sectional dimension is compatible with the size of the recess 109 between adjacent petals 107, 108 of the starwheels 101, 102. The starwheels 101, 102, which lie in a similar plane to the bracket legs, offer a recess 109 between two adjacent petals 107, 108 to the bracket leg. Should the situation arise where a recess 109 is not in register with the bracket leg as the device 100 approaches the bracket, contact between a petal tip and the bracket leg causes the respective starwheel to rotate slightly and thereby bring a recess into alignment with the leg.
The bracket leg abuts against the approaching petals and rotates the starwheels, allowing the slipper member to pass behind the bracket and, ultimately, beyond it. It is to be noted that the direction of the turning force is always correct for either direction of travel of the device 100.
Referring now to
Attachment means 300 further comprises a moveable link assembly comprising a moveable link 310 having an oblong slot 311 and a swing link 320 having a connecting eye 325 arranged to correspond in shape and size to the connecting eye 305 of the first attachment member 301. The oblong slot 311 of the moveable link 310 is dimensioned to accommodate both the axle 200 on which the starwheel 102 is mounted and the stub axle 306 of the first attachment member, with an additional clearance, the purpose of which will become apparent from the description which follows. The swing link 320 has a small through-hole dimensioned to receive the pivot pin 321 of the first attachment member 301 and is able to pivot thereon between a first position in which the connecting eye 325 of the swing link 320 is in alignment with the connecting eye 305 of the first attachment member 301, and a second position (best seen with reference to
The moveable link is shown in
Also shown in
In
Also as shown in
As a result of the downward movement of the moveable link 310 relative to the axle 200, the cable 250 is able to move closer to the hub of the starwheel 102 and can be accommodated in the notch 118 near the base of petal 108, thereby enabling the cable to be swivelled relative to the axle 200 on which the starwheel 102 is rotatably mounted. The cable 250 thus lies athwart the device, the angle between the axle 200 and the cable 250 being approximately 45° as shown in
For attaching the device to the cable 250, the above-described sequence of steps is carried out in the reverse order: Firstly, swing link 320 is pivoted about pivot pin 321 relative to the first attachment member 301 so that their respective attachment eyes 325, 305 are out of register. Then, moveable link 310 is moved downwards relative to axle 200 on which starwheel 102 is rotatably mounted and slipper member 110 is swung around the device to a position adjacent the attachment means 300. This exposes an access means for insertion of the cable 250. The cable 250 is inserted into the access means up to a point where it is as close as possible to the axle 200 on which starwheel 102 is rotatably mounted. Cable 250 is then rotated relative to the axle 200 so that it lies athwart the device at an angle of approximately 45° relative to the axle 200, being accommodated in one of the notches 118 at the root of a petal 108 of the starwheel 102.
It will be understood by persons skilled in the art that a second starwheel (101, not shown in
The slipper member 110 is then swung from its position adjacent the attachment, over the cable 250, into a position corresponding to its working position. The cable is rotated in the opposite direction to its first rotational movement, so that its longitudinal axis is oriented substantially perpendicularly to the axle 200 and the device is allowed to settle on the cable 250 so that the underside of the slipper member 110 rests on top of the cable 250. The swing link 320 is pivoted about pivot pin 321 on the first attachment member 301 towards an orientation in which their respective connecting eyes 325, 305 are in alignment. This movement of the swing link 320 relative to the first attachment member 301 causes the moveable link to ride up over the arcuate shelf surface 323 of the swing link 320 to a position in which the lower rim of the oblong slot 311 of the moveable link 310 is adjacent the stub axle 306, with clearance above the axle 200. The moveable link is maintained in this position by engagement between its lower periphery and the upstanding lug formation 322 of the swing link 320.
It is only in this condition, when the respective connecting eyes 305 and 325 of the first attachment member 301 and the swing link 320 are in alignment, that a load can be attached to the device through the connecting eyes 305, 325. The cable 250 is slidably held in the space 150 defined between the starwheels, the slipper member 110 and the upper periphery of the moveable link 310. Removal of the device from the cable 250 is not possible until any load has been detached from the connecting eyes 305, 325. Hence, the device is fail-safe.
For added safety, the first attachment member 301 has a lower web formation 303 which fills the gap between the first attachment member 301 and the second attachment member 302. This prevents any attempt to attach a load to the attachment means 300 through only one of the connecting eyes 305, 307 even when the moveable link is in the open or release condition, which is the condition required for prevention of load attachment.
As best seen with reference to
Moveable link 330 has an oblong slot 331 in which the axle 200 is received and a substantially “V”-shaped slot 332 in which is received the stub axle 306 of the first attachment member 301. The lower portion of the moveable link 330 comprises a pair of legs 333, 334 having an inverted “V”-shaped notch 335 therebetween.
As best seen in
Turning now to
For added safety, the first attachment member 301 has a lower web formation 303 which fills the gap between the first attachment member 301 and the second attachment member 302. This prevents any attempt to attach a load to the attachment means 300 through only one of the connecting eyes 305, 307 even when the moveable link is in the open or release condition, which is the condition required for prevention of load attachment.
As best seen with reference to
Moveable link 340 has an oblong slot 341 in which the axle 200 is received and a “U”-shaped slot 342 in which is received the stub axle 306 of the first attachment member 301, together with resilient means or bias for biasing the moveable link 340 to its blocking or closed condition. In the illustrated embodiment, the resilient means is a compression spring 349 positioned between the upper curved surface of the stub axle 306 and the underside 343 of the upper rim of the “U”-shaped slot 342. The lower portion of the moveable link 330 comprises a pair of legs 344, 345 having an inverted semicircular notch 336 therebetween.
As best seen in
Turning now to
For added safety, the first attachment member 301 has a lower web formation 303 which fills the gap between the first attachment member 301 and the second attachment member 302. This prevents any attempt to attach a load to the attachment means 300 through only one of the connecting eyes 305, 307 even when the moveable link is in the open or release condition, which is the condition required for prevention of load attachment. Of course, the second attachment member 302 could be provided with such a web formation in place of the web formation on the first attachment member 301. Alternatively, both the first and second attachment members 301, 302 could be provided with co-operating web formations to fill the gap between their lower peripheries. This arrangement has the advantage that identical castings can be used for the first and second attachment members 310, 302.
For the avoidance of doubt, it is stated here that the condition described above as the blocking or closed condition refers to the relative arrangement of the features of the invention in which attachment to or detachment from an elongate support element is prevented. In this condition, however, attachment or detachment of a load is possible.
Conversely, in the condition described above as the open or release condition, the relative arrangement of the features of the invention allows attachment to or detachment from an elongate support element, whilst preventing attachment or detachment of a load.
The conditions required for attachment to or detachment from an elongate support element, and for attachment or detachment of a load, are mutually incompatible and can never be achieved at the same time. Hence, the device is inherently fail-safe.
Although the invention has been particularly described above with reference to embodiments employing so-called starwheels, it will be understood by persons skilled in the art that this is non-limitative and that other forms of rotary member can be used. Various other modifications may also be apparent to skilled persons without departing from the scope of the claims which follow.
Number | Date | Country | Kind |
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9913783 | Jun 1999 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB00/02228 | 6/8/2000 | WO | 00 | 5/14/2002 |
Publishing Document | Publishing Date | Country | Kind |
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WO00/76590 | 12/21/2000 | WO | A |
Number | Name | Date | Kind |
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5245931 | Cuny | Sep 1993 | A |
Number | Date | Country |
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02456 | Feb 1996 | WO |