The present invention generally relates to portable shelters, and more particularly to a removable insulated floor for a portable shelter.
Portable shelters, such as may be used for ice fishing, are known and typically include a lightweight flexible enclosure supported by a collapsible frame. While many constructions exist, the flexible enclosure often has multiple side walls, with each side wall connected to adjacent side walls and to a top wall. When a collapsible frame of the shelter is erected, the enclosure is free standing. Such portable shelters generally are sized to accommodate one or two individuals and their gear, but they certainly may provide a larger configuration.
The side walls and top wall may be constructed using various sheet materials when forming broad panels, including fabrics, such as canvas, polyester or nylon, and may include areas having screen or transparent sheet material for windows. Harsh weather conditions to which a shelter may be subjected can present challenges to the durability of a shelter and to the safety and comfort of its users. The shelters may be subjected to very cold temperatures, rain or water, snow, sun, high winds, and in some instances may be subjected to extreme heat or even be located in the close vicinity of a source of heat or fire. Such conditions have led to the development of composite panels for the side walls and/or top wall, and the composite panels generally also will be referred to herein as being “fabrics.”
To meet these challenging conditions, more modern fabrics for panels used as side walls and top walls have been constructed to be flame resistant and/or to include some form of insulation, so as to improve the safety and comfort available to shelter users. Such fabrics may be composites having multiple layers. However, retention of heat within a shelter can result in melting of the ice bounded by the shelter side walls, leaving undesirable standing water within the shelter's occupied space. To combat this, floors and even insulated floors have been introduced, yet they tend to have disadvantages. For instance, it can be difficult to try to install a floor, and with foot traffic, it also can be difficult for the floor to maintain its position relative to the shelter. In addition, it would be desirable to avoid water and wind intrusion along the floor. Moreover, if used for ice fishing, the floor must provide the opportunity to fish through holes that have been drilled in the ice. Floors that have openings that permanently expose the ice tend to promote melting and standing water. Problems also can arise with floors designed to have users cut holes through layers of material, such as to provide access to a hole in the ice. Having users cut holes through layered material can be problematic because the edges of the floor at the location of the holes must be completely sealed or they risk troublesome water intrusion between the layers and a partial loss of the insulation property of the floor.
The purpose and advantages of the invention will be set forth in and apparent from the description and drawings that follow; as well as will be learned by practice of the claimed subject matter.
This disclosure generally provides removable insulated floors for portable shelters, which provide a unique structure resulting in desirable advantages. The insulated floor of the present disclosure features a construction that includes multiple layers, which collectively provide water resistance and insulation properties. The construction includes pre-cut holes having overlying patches, thereby avoiding permanently exposed openings, as well as the need for a user to cut and reseal edges of a hole in the floor. The floor also includes first and second stage fasteners for more convenient installation, while providing secure connection of the floor to the shelter. These features provide a relatively compact, lightweight, easy to install insulated floor that tends to stay in place, offers optional openings through which to fish, resists melting of the ice below the floor and resists water intrusion both between layers and on top of the layered floor.
In a first aspect, this disclosure provides a removable insulated floor for use with a portable shelter, with the floor including a central section defining a ground engaging area and having at least three layers. The at least three layers of the central section further including an upper layer constructed of a non-permeable material and having an upper surface, a lower layer constructed of a non-permeable material and having a ground engaging lower surface, and at least one intermediate layer constructed of an insulation material and being located between the upper layer and lower layer. At least one side wall extends upward from and is connected to the central section at an edge of the ground engaging area and further includes at least one layer constructed of a non-permeable material, wherein the at least one side wall has an inward facing surface and an outward facing surface, and an outward facing side wall fastener located on the outward facing surface of the at least one side wall. The central section further includes at least one opening defined by an area where the upper layer is sealed to the lower layer, and a central section fastener is connected to the upper surface of the upper layer of the central section and is located proximate the at least one opening. At least one patch has an upper surface and a lower surface, and a patch fastener connected to the lower surface of the patch and being releasably connected to the central section fastener located proximate the at least one opening.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and provided for purposes of explanation only, and are not restrictive of the subject matter claimed. Further features and objects of the present disclosure will become more fully apparent in the following description of the preferred embodiments and from the appended claims.
In describing the preferred embodiments, reference is made to the accompanying drawing figures wherein like parts have like reference numerals, and wherein:
It should be understood that the drawings are not to scale. While some mechanical details of example floors and shelters, including other plan and section views of the examples shown and of examples that may have alternative configurations, have not been included, such details are considered well within the comprehension of those of skill in the art in light of the present disclosure. It also should be understood that the present invention is not limited to the example embodiments illustrated.
For the following defined terms, these definitions shall be applied, unless a different definition is given in the claims or elsewhere in this disclosure. As used in this disclosure and the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the content clearly dictates otherwise. As used in this disclosure and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
Referring generally to
Turning to
The non-permeable material of the upper layer 12′ generally may be a sheet material that could be referred to as a plastic, vinyl or rubber, and preferably is a single-ply flame retardant polyvinyl chloride (FR PVC) sheet material, although it will be appreciated that other non-permeable materials may be used. The non-permeable material of the lower layer 12″ generally may be constructed of a similar material to that of upper layer 12′, although different non-permeable materials may be used for the upper and lower layers 12′, 12″. The at least one intermediate layer 14 is constructed of an insulation material, and preferably is constructed of a single-ply polyethylene (PE) foam sheet material, although it will be appreciated that other insulation materials may be used. It further will be appreciated that there may be more than one layer between the upper layer 12′ and lower layer 12″, whether of an insulation material or additional non-permeable material.
The removable insulated floor 10 further includes at least one side wall 20 extending upward from and being connected to the central section 12 at an edge 22 of the ground engaging area and further comprising at least one layer constructed of a non-permeable material, such as is used in the upper layer 12′ of the central section 12. The at least one side wall 20 has an inward facing surface 20a and an outward facing surface 20b, with an outward facing side wall fastener 24 located on the outward facing surface 20b of the at least one side wall 20. The outward facing side wall fastener 24 includes a releasable connector of suitable structure and preferably includes one of a hook or loop fastener, or the like. As best seen in
The central section 12 of the floor 10 further includes at least one opening 30 defined by an area 32 where the upper layer 12′ is sealed to the lower layer 12″, such as around the edge of the opening 30. At the opening 30, the intermediate layer 14 of insulation may be cut back and the edges of the upper layer 12′ and lower layer 12″ may be sealed together, such as by use of a heat weld, adhesive, or other suitable method of joining the respective components. A central section fastener 34 is connected to the upper surface 12a of the upper layer 12′ of the central section 12 and is located proximate the at least one opening 30, shown in the first example along three sides of the opening. It will be appreciated that the at least one opening 30 in the central section 12 may include a plurality of openings 30 defined by areas 32 where the upper layer is sealed to the lower layer, such as at the edges of the opening. The central section 12 may further include central section fasteners 34 with each central section fastener 34 connected to the upper surface 12a of the upper layer 12′ and located proximate one of the respective plurality of openings 30.
The central section 12 further includes at least one patch 40. A variation of the example patch 40 is shown upside-down in
The patch fastener 44 is releasably connected to the central section fastener 34 located proximate the at least one opening 30, shown in the first example in
It will be appreciated that as seen in the exploded view of an upside-down patch 40 in
In addition, one or more pull tabs 46 may be provided along at least one side of the patch 40 to facilitate moving the patch 40 to an open position exposing respective opening 30 that is otherwise covered by the patch 40. The pull tabs 46 are most conveniently located along a side of the patch 40 that is opposite the edge that is permanently connected to the central section 12, so as to allow the patch 40 to hinge toward a shelter side wall 62.
This construction, featuring pre-cut openings having overlying patches, avoids having permanently exposed openings that can promote melting of underlying ice and pooling of water. It also avoids the need for a user to cut and reseal edges of an opening in the floor, which could be difficult and/or lead to errors that may cause water intrusion between layers that could result in a reduction of the insulation properties of the floor or difficulty handling a floor that has taken on water. Thus, the precut openings 30 and patches 40 offer optional openings through which to fish, resist melting of the ice below the floor and resists water intrusion both between layers and on top of the layered floor.
It will be appreciated that the at least one side wall 20 may further include at least three layers, similarly to that of the central section 12, as represented in
The at least one side wall 20 of the floor 10 may be an integral extension from the central section 12. This may be the case whether just the upper layer 12′ of the central section 12 extends into the inner layer 20′ of an upward extending side wall 20 or the entire at least three layer structure of the central section 12 extends into the side wall 20. Alternatively, the side wall 20 could be separately formed and then joined to the central section 12 proximate its edges 22, such as by use of a heat weld, adhesive or other suitable method of joining the respective components.
As noted, the removable insulated floor 10 may be for use with a portable shelter 60. The portable shelter 60 generally includes a portable enclosure that has a plurality of interconnected shelter side walls 62 defining a floor space and being connected to a top wall 64. Any of the side walls 62 or the top wall 64 may be constructed of a fabric including any suitable material, and preferably they are constructed of a flame resistant insulated fabric, which preferably may include one or more layers to form a flame resistant insulated fabric panel.
For convenience of entry and exit to the defined floor space of the shelter 60, at least one of the shelter side walls 62 may include a doorway 66.
The shelter 60 further may be a collapsible, portable shelter and at least one of the side walls 62 or the top wall 64 may further include a pop up structure having a hub 70 that is connected to a plurality of rods 72, with the rods 72 being connected to the corners of the side walls 62 and/or top wall 64, so as to place the respective fabric panel in tension and support the at least one side wall 62 and/or top wall 64. The shelter side walls 62 may include internal anchor straps 74, each of which extends from the bottom of a side wall 62 and has an eyelet therethrough that may receive an anchor 76 for holding the side wall to the ground surface, such as the ice.
In
To assist in preventing items from becoming inadvertently attached to the first shelter side wall fastener 78 on a side wall 62 of the shelter 60, it is helpful to be able to cover the first shelter side wall fastener 78 when it is not connected to an installed floor 10. As such, at least one of the shelter side walls 62 may further include a flap 80 connected to the at least one shelter side wall 62 at a location above the at least one side wall 20 of the floor 10. The flap 80 may include an upward facing surface 80a and a downward facing surface 80b, wherein the flap 80 has at least one flap fastener 82 located on the upward facing surface 80a, and wherein the at least one flap fastener 82 is connected to a second shelter side wall fastener 84 located on the inward facing surface 62a of the at least one shelter side wall 62 at a location above where the flap 80 is connected to the at least one shelter side wall 62 when the flap 80 is folded upward.
The flap 80 further may include at least a second flap fastener 86 located on the downward facing surface 80b, wherein the at least one second flap fastener 86 is connected to a respective first shelter side wall fastener 78 on a side wall 62 of the shelter 60 when the floor 10 is not installed in the shelter 60 and the flap 80 is folded downward. When the floor 10 is installed in the space defined by the shelter walls 62, the at least one flap 80 may be folded downward simply to cover over the top of the respective upwardly extending side wall 20 that would have a fastener 24 connected to the first shelter side wall fastener 78. It will be appreciated that a plurality of such flaps 80 and associated flap fasteners 82, 86 may be used for convenience to protect first shelter side wall fasteners 78, or to hold the flap 80 upward against a second shelter side wall fastener 84. Also, each flap 80 may include at least one pull tab 85 to facilitate moving the respective flap to an upward or downward folded position.
It can be difficult to maneuver a large portable floor and align fasteners, so to help facilitate this, the floor 10 may further include at least one initial locating fastener 90 extending outward relative to the at least one side wall 20 of the floor 10. An example initial locating fastener 90 is shown as including what may be referred to as a T-shaped fastener, which includes a rod that is connected to the floor 10 by a fabric tab. The shelter 60 may include a respective at least one initial locating fastener 92 proximate a lower end of at least one shelter side wall 62 and extending inward. The at least one initial locating fastener 92 on the shelter 60 may be referred to as a ring-shaped fastener, which includes a ring that is connected to the shelter 60 by a fabric tab.
It will be appreciated that the initial locating fastener 90 extending outward from the floor 10 is releasably connected to the initial locating fastener 92 extending inward from the shelter 60, such as when the rod of the T-shaped initial locating fastener 90 extending from the floor is passed through the ring of the ring shaped initial fastener 92 extending from the shelter 60. It will be appreciated that in a preferred example, a removable insulated floor 10 may have a plurality of side walls 20 extending upward from and being connected to the central section 12 at edges 22 of the ground engaging area and a plurality of initial locating fasteners 90 spaced around the central section 12 and extending outward relative to the plurality of side walls 20 of the floor 10. A shelter 60 then may include a plurality of initial locating fasteners 92 spaced around the shelter 60 proximate a lower end of the shelter side walls 62 and extending inward. This would permit the initial locating fasteners 90 extending outward relative to the side walls 20 of the floor 10 to be releasably connected to the initial locating fasteners 92 extending inward from the shelter 60. Thus, a user may essentially initially lay out the floor 10 and initially connect the floor 10 to the shelter 60 at a plurality of locations, typically at the corners of the floor 10. Thereafter, it should be more convenient for the user to connect the fasteners 24 on the respective outward facing surfaces 20b of the side walls 20 of the floor to the respective first shelter side wall fasteners 78 on the inward facing surface of the side walls 62 of the shelter 60. This use of first and second stage fasteners facilitates more convenient floor installation, while ultimately providing for a secure connection of the floor 10 to the shelter 60. As a result, the removable insulated floor 10 can be relatively compact, lightweight, easy to fold or roll for stowing or carrying, and easy to layout and securely install within a shelter 60 in a manner that will result in the floor 10 having a tendency to stay in place.
Also, to assist in holding a patch 40 in an open position, a fastener 48 may be connected to the upward facing surface of the upper layer 40″ of the at least one patch 40, which may be releasably connected to a holding fastener 94 that may be connected to an inward facing surface 62a of at least one of the shelter side walls 62, at a location above where the flap 80 is connected to the at least one shelter side wall 62. Thus, the patch 40 may be opened, such as by pulling on the pull tabs 46 and hinging the patch 40 toward the side wall 62 nearest to its affixed long edge, and then the fastener 48 on the upper layer 40″ may be connected to the holding fastener 94 on the side wall 62 to hold the patch 40 when it has been moved to the open position, exposing the at least one opening 30 in the central section 12 of the removable insulated floor 10.
From the above disclosure, it will be apparent that removable insulated floors for portable shelters, constructed in accordance with this disclosure may include a number of structural aspects that provide numerous advantages. The example aspects of removable insulated floors and portable shelter constructions shown herein may exhibit one or more of the above-referenced potential advantages, depending upon the specific design chosen.
It will be appreciated that a removable insulated floor for portable shelters constructed in accordance with the present disclosure may be provided in various configurations. Any variety of suitable materials of construction, configurations, shapes and sizes for the components and methods of connecting the components of the floors and/or shelters may be utilized to meet the particular needs and requirements of an end user. It is to be understood that the invention is not to be limited to the disclosed example embodiments, but rather, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. Thus, the description and drawings should be considered illustrative and not restrictive of the invention, which is limited only by the appended claims and their legal equivalents.
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Entry |
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Web page from Dick's Sporting Goods showing a Clam Jason Mitchell 5000 Thermal 6-Person Ice Fishing Shelter (date unknown but prior to U.S. Appl. No. 15/681,402). |
Web page from Dick's Sporting Goods showing a Clam Outdoors Quick-Set Pavilion Screen House (date unknown but prior to U.S. Appl. No. 15/681,402). |
Web page from polarbird.com showing a 4T Insulated Floor for an Ice Shelter, and related photographs (date unknown but prior to U.S. Appl. No. 15/681,402). |
Number | Date | Country | |
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20190203500 A1 | Jul 2019 | US |