The present invention relates to a removable moving member for knitting and a weft knitting machine provided with a knitting member switching apparatus in which a knitting member such as a yarn feeding port performing an operation of supporting to knit a fabric in the weft knitting machine is used in a removable state.
Conventionally, while a fabric is knitted, a yarn feeding port as a knitting member has been used in order to feed a knitting yarn at an appropriate timing to a knitting needle that performs a knitting operation. In order to knit fabric products, it is necessary to use, in a switching manner, a plurality of knitting yarns of various colors and functions. In weft knitting machines of a V-shaped bed-type in which at least a pair of needle beds of the front and the rear is provided and in which the front and rear needle beds are opposed to each other with a needle bed gap interposed therebetween, a general configuration is such that a plurality of yarn guide rails are installed above the needle bed gap, yarn feeders provided with yarn feeding ports are led to travel along the yarn guide rails, and knitting yarns are switched by switching the yarn feeders. The yarn feeders are selected by a bringing and switching apparatus provided at a bridge that couples between carriages provided respectively on the front and rear needle beds such that the yarn feeders are used while being brought by the carriages (see Japanese Examined Patent Publication JP-B2 63-23301 (1988) and Japanese Examined Patent Publication JP-B2 06-65781 (1994), for example).
A method is also known by which knitting yarns are switched by directly mounting and dismounting yarn guide tubes serving as the yarn feeding ports on/from carriages instead of using yarn feeders or other components traveling on yarn guide rails. Examples thereof include a color changing apparatus for a plain knitting machine in which a magazine that carries a plurality of yarn guide tubes referred to as yarn guide small nuts is disposed at one end of a needle bed, and when the carriage is positioned at the magazine, a yarn guide small nut mounted on the carriage is handed over to an empty carrying member, and one of carrying members that carry the yarn guide small nuts is mechanically switched from a still mode to a handing-over mode, so that the yarn guide small nut is received by the carriage (see Japanese Unexamined Patent Publication JP-A 47-20452 (1972), for example). Furthermore, the applicant of the invention also has proposed a weft knitting machine provided with a yarn guide tube changing apparatus for transferring yarn guide tubes by using a magnetic force (see Japanese Unexamined Patent Publication JP-A 09-268455 (1997), for example).
Products whose fabric is to be knitted with a weft knitting machine include products, such as gloves and socks, with a comparatively small stitch width. In order to efficiently produce these products with a small stitch width, it is required that carriages travel with a small width, at a high speed, and at a high frequency of traveling back and forth. Especially in a case where gloves are knitted, it is necessary that tubular plain stitch for each of five fingers and tubular plain stitch for an entire palm are repeated with a small width. In the methods for bringing the yarn feeding ports using the yarn guide rails as in JP-B2 63-23301 and JP-B2 06-65781, the bringing and switching apparatus such as a bringing pin is provided on the side of the carriages, and thus the carriages become bulky and heavy, so that the durability is impaired in a weft knitting machine in which travels are heavily repeated with a small width and at a high speed. Furthermore, when the frequency at which the carriages travel back and forth becomes high, there is a possibility that the yarn guide rails vibrate or are warped, and thus the yarn feeding becomes unstable. In addition, the yarn guide rails occupy the space above the narrow needle bed gap, and thus an operation of letting yarns pass through yarn feeders mounted on the yarn guide rails and a maintenance operation become difficult.
In the color changing apparatus as shown in JP-A 47-20452, the yarn guide small nuts are unstable because they are gripped between flexible members, and thus the yarn guide small nuts may be likely to vibrate when modes are switched from a still mode to a handing-over mode. Furthermore, a space in which the yarn guide small nuts are gripped is necessary, and thus an operation of letting yarns pass through the yarn guide small nuts, for example, may be complicated. In the yarn guide tube changing apparatus as in JP-A 09-268455, the length in which magnets are provided on the front and rear faces of the yarn guide tubes is necessary, and thus an operation of letting yarns pass through the yarn guide tubes is complicated. Since the yarn guide tubes are kept with a magnetic force, there is a possibility that the position of the yarn guide tubes is shifted due to vibrations or impacts.
It is an object of the invention to provide a removable moving member for knitting and a weft knitting machine provided with a knitting member switching apparatus in which with a simple structure, it is possible to easily change knitting members such as yarn feeding ports and the mounted knitting members can be firmly held without being bulky.
The invention is directed to a removable moving member for knitting having a base end portion and a front end portion, in which the base end portion can be mounted on and dismounted from travel means that travels along a needle bed of a weft knitting machine, which is moved by being carried by the travel means without using a rail for traveling only when the moving member is mounted on the travel means, and in which an operation of supporting to knit a fabric can be performed at the front end portion when the base end portion is mounted on the travel means, comprising:
hook means that is provided on the base end portion, and that can be switched between a hook state in which the hook means is mounted on the travel means while hooking a support member provided in the hook means by sandwiching the support member in a vertical direction and a non-hook state in which the hook means is not hooked on the travel means, and
biasing means that is provided on the base end portion, and that biases with a spring such that a hook state of the hook means on the travel means is kept when mounted on the travel means to hold the removable moving member by the travel means,
wherein the hook means can be switched from the hook state to the non-hook state against a biasing force of the biasing means when a predetermined external force is applied.
Furthermore, the invention is characterized in that:
the hook means includes a pair of levers that intersect each other in a middle in a shape of an X, that can be swingingly displaced around an intersecting portion, that have one end sides for hooking on the travel means, and that have other end sides for receiving the predetermined external force, and
the biasing means biases with a spring the pair of levers such that the one end sides move closer to each other.
Furthermore, the invention is characterized in that:
the biasing means has a wire-shaped or plate-shaped spring that is provided at a position closer to the one end sides of the levers with respect to the intersecting portion of the pair of levers of the hook means, and that has a middle portion curved using the intersecting portion as a supporting point such that both ends can move resiliently, and
the levers have pressing portions that are provided on portions on the other end sides with respect to the intersecting portion, that abut against the spring, and that receive the biasing force of the spring with a pressing force from the spring.
Furthermore, the invention is directed to a weft knitting machine provided with a knitting member switching apparatus, comprising:
travel means that is provided with a holder provided with a support member on which the removable moving member for knitting described in any one of the above descriptions can be mounted,
stopping means that is provided on a path on which the travel means travels, and that stops the removable moving member for knitting,
switching means that is provided on the stopping means, and that can apply an external force for switching the hook means of the removable moving member for knitting between the hook state and the non-hook state, and
a knitting member switching apparatus for shifting to a state in which the removable moving member for knitting is stopped by the stopping means, by switching the base end portion to the non-hook state with respect to the holder, by applying an external force from the switching means to the hook means, when the travel means passes by the stopping means while the removable moving member for knitting is mounted as the knitting member on the holder, and for switching between keeping a state in which the removable moving member for knitting is stopped by the stopping means and shifting to the hook state in which the removable moving member for knitting is mounted on the holder of the travel means, by applying or not applying an external force from the switching means to the hook means, when the travel means passes by the stopping means while the removable moving member for knitting is stopped by the stopping means.
Furthermore, the invention is characterized in that:
the holder has a plurality of positions on which the removable moving member for knitting can be mounted, and
the knitting member switching apparatus mounts the removable moving member for knitting on the holder by selecting one from the plurality of positions.
Furthermore, the invention is characterized in that the switching means includes:
a stopping control lever that projects from the stopping means to one side of a path on which the travel means travels such that the stopping control lever is along the path, that can be swingingly displaced around a supporting point provided on the other side on the path, and that can slidingly abut against the other sides on the hook means when the travel means on which the removable moving member for knitting is mounted moves closer from the one side,
a biasing member for biasing the stopping control lever to a direction in which an external force for switching the hook means to the non-hook state is not applied,
a force receiving member that is provided at a position, away over the supporting point, on the other side on the path, and that swingingly displaces the stopping control lever in a direction in which the one side applies an external force for switching the hook means to the non-hook state, against a biasing force of the biasing member, when a pressing force is received while the holder that is provided on the travel means passes by, and
lever lock means that can lock a state in which the stopping control lever is swingingly displaced with a pressing force to the force receiving member, and
that the stopping means has a stopper portion that is provided on the other side on the path, and that allows the travel means to travel while preventing the removable moving member for knitting from moving.
Furthermore, the invention is characterized in that the switching means includes:
a stopping control lever that projects from the stopping means to one side of a path on which the travel means travels such that the stopping control lever is along the path, that can be swingingly displaced around a supporting point provided on the other side on the path, and that can slidingly abut against the other sides on the hook means when the travel means on which the removable moving member for knitting is mounted moves closer from the one side, and
an actuator for switching the stopping control lever between a state in which an external force for switching the hook means to the non-hook state is not applied and a state in which the external force is applied, and
that the stopping means has a stopper portion that is provided on the other side on the path, and that allows the travel means to travel while preventing the removable moving member for knitting from moving.
Furthermore, the invention is characterized in that the stopping means includes:
stopping stopper means for preventing the removable moving member for knitting from moving such that the removable moving member for knitting does not move together with the holder when the travel means lets the holder advance from the other side while the removable moving member for knitting is stopped, and for canceling the prevention when the holder passes by, and
a sensor for detecting whether or not there is the removable moving member for knitting at the position of the stopper portion.
Furthermore, the invention is characterized in that a plurality of removable moving members for knitting, a plurality of holders, and a plurality of stopping means are provided, and
the knitting member switching apparatus selectively mounts one or a plurality of removable moving members for knitting on the holders that are provided in correspondence with the selected removable moving members for knitting.
Furthermore, the invention is characterized in that the removable moving member for knitting has a function as the knitting member, as a yarn feeding port for feeding a knitting yarn to a knitting needle.
Furthermore, the invention is characterized in that the travel means is a carriage that travels back and forth along a needle bed and that lets knitting needles arranged side by side on the needle bed perform a knitting operation.
Furthermore, the invention is characterized in that the travel means travels on a path that is provided so as to face a side on which a fabric is knitted on the needle bed.
Furthermore, the invention is characterized in that the stopping means, the switching means, and the knitting member switching apparatus can move.
Other and further objects, features, and advantages of the invention will be more explicit from the following detailed description taken with reference to the drawings wherein:
Now referring to the drawings, preferred embodiments of the invention are described below.
The weft knitting machine 1 is provided with a knitting member switching apparatus 10 in order to switch knitting yarns that are used for knitting, by switching the plurality of yarn feeders 6 and 7. The knitting member switching apparatus 10 includes a plurality of holders 11 and 12 provided on the side of the carriages 3 and a stopping device 13 provided on the end portion such as the left side end on the needle beds 2. The stopping device 13 includes a plurality of stopping stands 14 and 15 and switching mechanisms 16 and 17 in correspondence with the holders 11 and 12, and is further provided with a control device 18 for letting the carriages 3 travel and for selecting the knitting needles 4 based on knitting data. Furthermore, a yarn feeding position switching apparatus 19 is also provided in which the position at which the yarn feeders 6 and 7 feed a yarn is switched between a right travel and a left travel of the carriages 3.
The pair of levers 23 and 24 of the hook mechanism 21 intersect each other in the middle in the shape of an X, and can be swingingly displaced around the swinging shaft 25 that is inserted into the intersecting portion. One end sides 23a and 24a of the levers 23 and 24 have protrusions that can be hooked on the holder 11, 12. An external force can act on other end sides 23b and 24b of the levers 23 and 24. In a state where an external force does not act on the other end sides 23b and 24b, the levers 23 and 24 have the same phase, that is, the levers 23 and 24 are bilaterally-symmetric. Grooves 23c and 24c are formed respectively on the portions for receiving an external force, on the other end sides 23b and 24b. It is possible to switch a hook state and a non-hook state with respect to the holder 11, 12, by opening and closing the one end sides 23a and 24a, with application of an external force between the other end sides 23b and 24b of the pair of levers 23 and 24.
A wire spring 30 is also disposed adjacent to the hook member 21. The wire spring 30 is made of an elastic material such as a piano wire, both ends thereof are guided by protrusions 31a and 32a of a pair of swinging pieces 31 and 32 that are provided on both sides in a width direction of the base 20, and bending portions 20a and 20b of the base 20, and the middle portion is curved using the intersecting portion of the levers 23 and 24 as a supporting point such that both ends can move resiliently. It is also possible to use a plate-shaped spring instead of a wire-shaped spring such as the wire spring 30. Swinging supporting points 33 and 34 are provided respectively in the middle portions of the swinging pieces 31 and 32. The levers 23 and 24 of the hook mechanism 21 are respectively provided with pressing portions 23d and 24d for receiving a pressing force from the wire spring 30 between the swinging supporting points 33 and 34 and the other end sides 23b and 24b. When an external force acts on the other end sides 23b and 24b of the levers 23 and 24, the levers 23 and 24 swing, the pressing portions 23d and 24d of the levers 23 and 24 press the swinging pieces 31 and 32, the swinging pieces 31 and 32 swing using the swinging supporting points 33 and 34 as axes, and thus the wire spring 30 is curved. The wire spring 30, which is biasing means, biases between the other end sides 23b and 24b of the levers 23 and 24 of the hook mechanism 21, which is hook means, such that the one end sides 23a and 24a of the levers 23 and 24 move closer to each other. Thus, when the one end sides 23a and 24a of the levers 23 and 24 are hooked on the holder 11, 12 in a direction in which the one end sides 23a and 24a are closed, it is possible to keep a hook state with a biasing force of the spring.
Insertion holes 23e and 24e into which the swinging shaft 25 shown in
The swinging piece 31 can be swingingly displaced around the swinging supporting point 33 in the middle. The protrusion 31a projects upward on one end side with respect to the swinging supporting point 33. The protrusion 31a is shaped so as to be fitted to a groove 45d that is formed on the bottom face of a support member 45 of the holder 11, 12, which will be described later. A lower end portion 31b of the protrusion 31a presses the vicinity of the front end of the wire spring 30 from the above. A lower end portion 31c on the other side, with respect to the swinging supporting point 33, on the swinging piece 31 abuts against the pressing portion 23d of the lever 23. Also on the other swinging piece 32, the lower end portion of the protrusion 32a presses the wire spring 30, and the lower end portion on the other end side abuts against the pressing portion 24d of the lever 24.
The wire spring 30 is about to return to a linear state in which the wire spring 30 is not curved, so that the wire spring 30 presses up the lower end portions of the protrusions 31a and 32a of the swinging pieces 31 and 32. This pressing-up force acts as a pressing-down force on the pressing portions 23d and 24d of the levers 23 and 24, and thus the biasing force is applied to a direction in which the one end sides 23a and 24a of the levers 23 and 24 are closed.
The stopping control lever 51 can be swingingly displaced around a swinging shaft 52 that is provided in the middle. A recess 51b is provided between the inclination portion 51a and the swinging shaft 52. On the stopping control lever 51, a lock portion 51c is provided on the other side that is different from the one side having the inclination portion 51a, with the swinging shaft 52 interposed therebetween. A force receiving member 53 is attached between the lock portion 51c and the swinging shaft 52. A spring 54, which is biasing means, biases the force receiving member 53 such that the force receiving member 53 projects upward. The biasing force of the spring 54 acts from the force receiving member 53 to the stopping control lever 51, so that the stopping control lever 51 is in a direction in which the inclination portion 51a does not apply an external force to the other end sides 23b and 24b of the levers 23 and 24. It should be noted that although the spring 54, which is a wire spring, is used as a biasing member in this embodiment, it is also possible to use an elastic member.
A stopping lever 55 projects from the upper portion of the frame 50 such that the stopping lever 55 extends along the path on which the carriage 3 travels, substantially in parallel with the stopping control lever 51. A stopper catch 56 as stopping stopper means is provided in the middle of the stopping lever 55, and a catch portion 56a on one end side can be hooked on the recess 26c of the guide member 26 of the yarn feeder 6, 7. When a roller 56b on the other end is guided along the cam groove 40b provided on the attachment member 40 of the holder 11, 12, the stopper catch 56 is swingingly displaced using a swinging shaft 56c in the middle as a supporting point, and thus the catch portion 56a on the one end side of the stopper catch 56 is unhooked from the yarn feeder 6, 7 while the holder 11, 12 passes by the stopping stand 14, 15. More specifically, the stopper catch 56 hooks on the recess 26c of the guide member 26 of the yarn feeder 6, 7 when the holder 11, 12 advances, and thus the yarn feeder 6, 7 is prevented from being brought together with the holder 11, 12 with a force applied when the holder 11, 12 advances. Even after unhooking is performed, it is possible to keep the stopping state of the yarn feeder 6, 7 with the stopping control lever 51.
When a lock piece 58 whose inclination can be switched by an actuation piece 57a of a bistable solenoid 57 abuts against the lock portion 51c of the stopping control lever 51, the force receiving member 53 is pressed, then the stopping control lever 51 presses the other end sides 23b and 24b of the levers 23 and 24 of the hook mechanism 21, and thus lock to a state in which the hook mechanism 21 is shifted to a non-hook state is possible. The excitation of the solenoid 57 can be performed from the control device 18 in
In the stopping stand 14, 15, the stopper catch 56 is unhooked from the yarn feeder 6, 7 by the cam groove 40b, but when the pressing portion 45c of the holder 11, 12 moves to the position at which the pressing portion 45c presses the force receiving member 53, a stopper portion 59 can prevent the yarn feeder 6, 7 from moving. When the yarn feeder 6, 7 moves to the position of the stopper portion 59, it is possible to detect the yarn feeder 6, 7 with a sensor 60 such as a proximity sensor. The detection output of the sensor 60 is input to the control device 18 in
Lever lock means including the stopping control lever 51, the spring 54, the force receiving member 53, the solenoid 57, and the lock piece 58 described above constitutes the switching mechanism 16, 17, which is switching means. From the stopping stand 14, 15, which is stopping means, to one side of the path on which the carriage 3 travels, the stopping control lever 51 of the switching mechanism 16, 17 projects so as to be along the paths. The stopping control lever 51 can slidingly abut against the other end sides 23b and 24b of the hook mechanism 21 of the yarn feeder 6, 7, which is a removable moving member for knitting that is mounted on travel means. The spring 54 biases the stopping control lever 51 to a direction in which an external force for switching the hook mechanism 21 to a non-hook state is not applied, and thus when the holder 11, 12 of the carriage 3 moves away from the stopping stand 14, 15, the yarn feeder 6, 7 can be mounted on and brought by the holder 11, 12. However, when the carriage 3 travels from one side to the other side on the path, it is possible to stop the yarn feeder 6, 7 at the stopping stand 14, 15 by preventing the yarn feeder 6, 7 from being brought, with the stopper portion 59 provided on the stopping stand 14, 15.
When the carriage 3 moves to the other side on the path and presses the force receiving member 53 against a biasing force of the spring 54, it is possible to swingingly displace the stopping control lever 51 in a direction in which the one side applies an external force for switching the hook mechanism 21 to a non-hook state. When the lever lock means including the solenoid 57 and the lock piece 58 is actuated, the switching is possible such that a state in which the stopping control lever 51 is swingingly displaced with a pressing force to the force receiving member 53 is kept also when the carriage 3 travels in the reverse direction and passes by the stopping stand 14, 15, and thus the yarn feeder 6, 7 is continuously stopped at the stopping stand 14, 15 instead of being mounted on the holder 11, 12 of the carriage 3.
In
In
As shown in
As shown in
Herein, when the lock using the solenoid 57 is not performed and the carriage 3 is reversed, the yarn feeder 6 is again mounted on and brought by the holder 11 in the reverse order such as
As shown in
When an empty holder 11 is led to advance toward the stopping stand 14 on which the yarn feeder 6 is stopped as shown in
In other words, in any of a case in which the yarn feeder 6 that has been brought is again brought, a case in which the yarn feeder 6 that has been brought is left at the stopping stand 14, and a case in which the stopped yarn feeder 6 is brought, the holder 11 advances to the position at which the holder 11 surmounts the force receiving member 53.
It should be noted that although the stopping device 10 is provided only at the left end of the needle beds 2 in
When the yarn feeding position to the needle bed gap 5 is different between the yarn feeders 6 and 7, it is possible to use the plurality of yarn feeders 6 and 7 at the same time. Furthermore, a knitting member such as a fabric presser can be used together with the yarn feeder 6.
The function of the fabric presser 70 is to prevent a knitting stitch from moving upward while a fabric is knitted. A fabric presser plate 71 is provided on the lower side on the fabric presser 70. The fabric presser plate 71 prevents a knitting stitch from moving upward by acting on the rear face of the knitting needles moving upward into the needle bed gap and pressing a knitting stitch with an action face 71a at the front end.
More specifically, as the removable moving member for knitting, the yarn feeder 6, 7, for example, has a base end portion and a front end portion, and the base end portion can be mounted on and dismounted from the travel means such as the carriage 3 that travels along the needle bed 2 of the weft knitting machine 1. When the yarn feeding port 22, for example, is provided at the front end portion of the removable moving member for knitting and the base end portion is mounted on the holder 11, 12 that is attached to the carriage 3, an operation of supporting to knit a fabric such as supplying a knitting yarn can be performed at the front end portion. The hook mechanism 21, which is the hook means, and the wire spring 30, which is the biasing means, are provided on the base end portion of the removable moving member for knitting. When mounted on the holder 11, 12, the hook mechanism 21 can be switched between a hook state in which the hook mechanism 21 is hooked via the holder 11, 12 on the carriage 3, and a non-hook state in which the hook mechanism 21 is not hooked on the carriage 3. When mounted on the holder 11, 12, a biasing force of the wire spring 30, which is the biasing means, is applied such that a hook state of the hook mechanism 21 on the holder 11, 12 is kept.
In the hook mechanism 21, displacement in a vertical direction that is perpendicular to the movement of the carriage 3 is possible with a small force such as a force of one-fifth of a hook force, applied to the holder 11, 12 in the hook state, in a longitudinal direction that is in parallel with the movement or the front-to-rear direction that is perpendicular to the movement. When a predetermined external force in the vertical direction is applied to the hook mechanism 21, it is possible to switch from a hook state to a non-hook state against a biasing force of the wire spring 30, so that the removable moving member for knitting can be easily mounted on and dismounted from the holder 11, 12 in a non-hook state, and can be reliably held by switching to a hook state after the mounting. When used as a knitting member such as the yarn feeding port 22, the removable moving member for knitting can be changed with a simple structure, and the mounted knitting member can be firmly held without being bulky. When the removable moving member for knitting is removed from the hook means, it is possible to easily perform, for example, an operation of letting a yarn pass through the yarn feeding port 22 and a maintenance operation.
When the yarn feeder 6, 7 that has a function as the knitting member, as the yarn feeding port 22 supplying a knitting yarn to a knitting needle is used as the removable moving member for knitting, it is possible to knit a fabric while switching knitting yarns of a plurality of colors and various characteristics. When the carriages 3 that travel back and forth along the needle beds 2 and that let the knitting needles 4 arranged side by side on the needle beds 2 perform a knitting operation are used as the travel means, it is possible to make the weft knitting machine 1 smaller by directly mounting the knitting members on the carriages 3 such that it is not necessary to install, for example, yarn guide rails. Since guide rails such as yarn guide rails are not provided, it is not necessary to provide a bringing and switching apparatus such as a bringing pin on the side of the carriages 3, and thus the carriages are prevented from being bulky and heavy, so that the durability is made good even in the weft knitting machine 1 for knitting gloves and others, in which travels are heavily repeated with a small width and at a high speed. Furthermore, it is also possible to eliminate a possibility that the yarn feeding becomes unstable due to yarn guide rails vibrating or being warped, for example, when the frequency at which the carriages 3 travel back and forth becomes high. In addition, yarn guide rails do not occupy the space above the narrow needle bed gap 5, and thus a maintenance operation, for example, can be easily performed.
Furthermore, it is also possible that the travel means travels along paths such as yarn guide rails that are installed above the needle bed gap 5. Even with respect to this travel means, the removable moving member for knitting can be easily changed as the knitting member such as a yarn feeder.
A stopping lever 122 that is similar to the stopping lever 55 is provided above the stopping control lever 121. A driving force from the motor 120 is transmitted via a cam mechanism 123 to the left side that is the other side on the stopping control lever 121. The swinging state of the stopping control lever 121 can be feely switched anytime when the motor 120 is driven.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and the range of equivalency of the claims are therefore intended to be embraced therein.
According to the invention, when a predetermined external force is applied to hook means of a removable moving member for knitting, it is possible to switch from a hook state in which the hook means is mounted on the travel means while hooking a support member provided in the hook means by sandwiching the support member in a vertical direction to a non-hook state, and thus the removable moving member for knitting can be easily mounted on and dismounted from travel means, and can be reliably held by keeping a hook state after the mounting by biasing with a spring by the biasing means. When used as a knitting member such as a yarn feeding port, the removable moving member for knitting can be changed with a simple structure, and the mounted knitting member can be firmly held without being bulky. When the removable moving member for knitting is removed from the hook means, a rail for traveling is not used, and therefore it is possible to easily perform, for example, an operation of letting a yarn pass through the yarn feeding port and a maintenance operation.
Furthermore, according to the invention, it is possible to switch between a hook state and a non-hook state by hooking travel means on one end sides of a pair of levers that intersect each other in the middle in the shape of an X and that can be swingingly displaced around an intersecting portion, and by opening and closing the one end sides when the other end sides receive a predetermined external force. A spring biases the other end sides of the levers such that the one end sides of the levers move closer to each other, and thus it is possible to keep a hook state on the travel means in a direction in which the one end sides of the levers are closed.
Furthermore, according to the invention, a spring can reliably bias the hook means with a simple structure in which only a wire-shaped spring or a plate-shaped spring is used.
Furthermore, according to the invention, in a weft knitting machine provided with a knitting member switching apparatus, the knitting member switching apparatus can switch between a state in which the removable moving member for knitting is mounted on a holder as a knitting member and is brought by the travel means and a state in which the removable moving member for knitting is stopped by stopping means, when the travel means passes by the stopping means. By applying or not applying an external force to the hook means that is provided on the removable moving member for knitting, the removable moving member for knitting as the knitting member can be transferred between the travel means and the stopping means, and thus the removable moving member for knitting such as the yarn feeding port can be changed with a simple structure, and the mounted knitting member can be firmly held without being bulky. When the knitting member is removed from the holder of the hook means, it is possible to easily perform, for example, an operation that is necessary for a knitting operation and a maintenance operation.
Furthermore, according to the invention, the holder has a plurality of positions on which the removable moving member for knitting can be mounted, and the knitting member switching apparatus mounts the removable moving member for knitting on the holder by selecting one from the plurality of positions, and thus in accordance with the mounting position, the switching can be performed with shifted phase relationship between the operation of the knitting needles and the action of the moving member for knitting.
Furthermore, according to the invention, from the stopping means to one side of a path on which the travel means travels, a stopping control lever, which is switching means, projects so as to be along the path. The stopping control lever can slidingly abut against the other sides on the hook means of the removable moving member for knitting that is mounted on the travel means. The biasing member biases the stopping control lever to a direction in which an external force for switching the hook means to a non-hook state is not applied, and thus when the holder of the travel means moves away from the stopping means, the removable moving member for knitting can be mounted on and brought by the holder. However, when the travel means travels from one side to the other side on the path, it is possible to stop the removable moving member for knitting at the stopping means by preventing the removable moving member for knitting from being brought, with a stopper portion provided on the stopping means. When the travel means moves to the other side and presses a force receiving member, against a biasing force of the spring, it is possible to swingingly displace the stopping control lever in a direction in which the one side applies an external force for switching the hook means to a non-hook state. When lever lock means is actuated, the switching is possible such that a state in which the stopping control lever is swingingly displaced with a pressing force to the force receiving member is kept also when the travel means travels in the reverse direction and passes by the stopping means, and thus the removable moving member for knitting is continuously stopped at the stopping means instead of being mounted on the holder of the travel means. A driving force that is necessary for the lever lock means can be made small, and thus the apparatus can be made smaller.
Furthermore, according to the invention, an actuator for switching the stopping control lever between a state in which an external force for switching the hook means to a non-hook state is not applied and a state in which the external force is applied is provided, and thus it is possible to switch the hook means by actuating the stopping control lever with the operation of the actuator.
Furthermore, according to the invention, even when the holder advances while the removable moving member for knitting is stopped, stopping stopper means prevents there movable moving member for knitting from moving with a force applied when the holder advances, and cancels the prevention when the holder passes by, and thus the removable moving member for knitting can be transferred to the travel means, in accordance with the switching of the stopping control lever, when the travel means lets the holder pass by the stopping means. A sensor detects whether or not there is the removable moving member for knitting at the position of the stopper portion of the stopping means, and thus it is possible to reliably detects that the removable moving member for knitting such as the yarn feeder has arrived at the position of the stopper portion of the stopping means.
Furthermore, according to the invention, various functions can be allocated to a plurality of removable moving members for knitting as knitting members, and thus it is possible to selectively utilize one or a plurality of functions for knitting a fabric.
Furthermore, according to the invention, it is possible to knit a fabric while switching knitting yarns of a plurality of colors and various characteristics with the removable moving members for knitting serving as yarn feeding ports.
Furthermore, according to the invention, it is possible to make the weft knitting machine smaller by directly mounting the knitting members on the carriages such that it is not necessary to install, for example, yarn guide rails. Since guide rails such as yarn guide rails are not provided, it is not necessary to provide a bringing and switching apparatus such as a bringing pin on the side of the carriages, and thus the carriages are prevented from being bulky and heavy, so that the durability is made good even in the weft knitting machine in which travels are heavily repeated with a small width and at a high speed. Furthermore, it is also possible to eliminate a possibility that the yarn feeding becomes unstable due to yarn guide rails vibrating or being warped, for example, when the frequency at which the carriages travel back and forth becomes high. In addition, yarn guide rails do not occupy the space above the narrow needle bed gap, and thus a maintenance operation, for example, can be easily performed.
Furthermore, according to the invention, it is possible to easily change the removable moving member for knitting as the knitting member such as a yarn feeder, by letting the travel means travel along paths such as yarn guide rails.
Furthermore, according to the invention, it is possible to improve the knitting efficiency by changing the position of the stopping means, the switching means, and the knitting member switching apparatus in accordance with the stitch width that is to be knitted and the like.
Number | Date | Country | Kind |
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P2003-352983 | Oct 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/14860 | 10/7/2004 | WO | 4/7/2006 |