The invention relates generally to steam turbines and more specifically to maintenance operations requiring access to components within an exhaust hood of the steam turbine.
The outer shell of a steam turbine low-pressure section is generally called the exhaust hood. The primary function of an exhaust hood is to divert the steam from the last stage bucket of an inner shell to the condenser with minimal pressure loss. Usually the lower half of the exhaust hood supports an inner casing of the steam turbine and also acts as a supporting structure for the rotor. The upper exhaust hood is usually a cover to guide the steam to the lower half of the hood. The hood for large double-flow low-pressure steam turbines is of substantial dimensions and weight and usually is assembled only in the field. In many steam turbines, the inner case of the steam turbine, for example a double flow/down exhaust unit has an encompassing exhaust hood split vertically and extending along opposite sides and ends of the turbine. This large, box-like structure houses the entire low-pressure section of the turbine. The exhaust steam outlet from the turbine is generally conically-shaped and the steam exhaust is redirected from a generally axial extending flow direction to a flow direction 90 degrees relative to the axial flow direction. This 90-degree flow direction may be in any plane, downwardly, upwardly or transversely. Thus the exhaust hoods for steam turbines constitute a large rectilinear structure at the exit end of the conical section for turning and diffusing the steam flow at right angles.
The lower half of the exhaust hood, split horizontally from the upper half, directs the exhaust flow of steam to a condenser usually located generally beneath the exhaust hood. The lower exhaust hood typically supports the inner casing of the turbine and the associated steam path parts such as diaphragms and the like. The lower exhaust hood is further loaded by an external pressure gradient between atmospheric pressure on the outside and near-vacuum conditions internally. The lower exhaust hood shell is generally of fabricated construction with carbon-steel plates. Typical sidewalls for the lower exhaust hood are flat and vertically oriented. To provide resistance to the inward deflection of the sidewalls under vacuum loading, the lower exhaust hood traditionally has included internal transverse and longitudinal plates and struts. These internal transverse and longitudinal plates and struts form a web, generally underneath the turbine casing and extending to the sidewalls.
When access is required to the inside of the exhaust hood 10 or inside the turbine inner casing 25, the upper exhaust hood 15 may be removed. Such access may be required for preventive maintenance, repair maintenance or modification. Due to the significant size and weight of the upper exhaust hood, a heavy-duty overhead crane is required to perform the lifting. The upper exhaust hood must be lifted high enough 88 to clear the top 31 of the highest fix object remaining attached to the inner casing 25, which is the steam inlet 30. Studies, performed to analyze construction cost of a gas turbine power plant, suggest that about $300,000 to $350,000 per meter of facility height, or up to about $10,000 per inch of facility height, is required to provide concrete block walls for such a facility in order to clear the top height.
Accordingly, it would be desirable to provide turbine equipment and methods for limiting power plant height and hence facility costs.
Briefly in accordance with one aspect of the present invention, a method is provided for limiting clearance height necessary to lift an upper exhaust hood of the exhaust hood of a steam turbine with an inner turbine casing, where the upper exhaust hood includes limiting height interference components within the upper exhaust hood. The method includes making a height limiting interference component within the upper exhaust hood detachable from the steam turbine and then attaching the limiting height interference component to the upper exhaust hood. The limiting height interference component is then lifted while attached to the upper exhaust hood.
Another aspect of the present invention provides an arrangement for removing an upper exhaust hood section for a steam turbine. The arrangement includes a steam turbine, an exhaust hood for the steam turbine including an upper exhaust hood and lower exhaust hood, and a turbine inner casing disposed within the exhaust hood. An external steam piping supplies steam to the steam turbine. A removable steam inlet assembly is disposed between the external steam piping and the turbine inner casing, the steam inlet assembly extending through a sealed penetration of the upper exhaust hood. The removable steam inlet assembly, when so disposed, comprises a limiting height clearance component for removal of the upper exhaust hood.
The arrangement also includes a lifting fixture attachable to the removable steam inlet assembly and to a section of the upper exhaust hood through which the removable steam inlet assembly extends. A lifting device such as an overhead crane is disposed at a location permitting lifting of the upper exhaust hood.
According to a further aspect of the present invention, a steam turbine is provided. The steam turbine exhausts to an exhaust hood, which includes an upper exhaust hood and lower exhaust hood joined at a horizontal flange. The steam turbine includes a turbine inner casing disposed within the exhaust hood. External steam piping provides steam to the steam turbine. A removable steam inlet assembly is disposed between the external steam piping and the turbine inner casing. The steam inlet assembly extends through a sealed penetration of the upper exhaust hood. A lifting fixture is attachable to the removable steam inlet assembly and to a section of the upper exhaust hood through which the removable steam inlet assembly extends, allowing the upper exhaust hood to support the removable steam inlet assembly during a lift of the upper exhaust hood.
These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
To lift an upper exhaust hood free and away from a lower exhaust hood and inner turbine casing, the upper exhaust hood must vertically clear the highest component fixed to the inner casing or remaining within the exhaust hood space. The following embodiments of the present invention have many advantages, including limiting facility height and thereby allowing a substantial cost reduction for a power plant facility by providing a steam turbine inlet assembly that is easily removable from the turbine inner casing and which may be lifted jointly with the upper exhaust hood. Such a cost savings may amount to about $10,000 per inch of power plant height. The lifting arrangement clears the highest component at a significant height differential compared to prior art arrangements for fixed steam inlet assemblies, potentially saving the power plant operator significant facility costs by allowing a lower wall height.
Again referring to prior art of
According to an embodiment of the present invention, an arrangement 90 for a removable steam inlet assembly 130 for a steam turbine 100 is illustrated in
The body 131 of the steam inlet assembly 130 extends outward through the upper exhaust hood 115 and above the steam inlet chest 127 of the turbine inner casing 125. The outer radial end of the steam inlet assembly body 111 may include a top flange 133 with a central steam opening 137. A plurality of boltholes 135 may be arranged around the outer periphery 134 of the top flange 133 of the removable steam inlet assembly. The plurality of boltholes 135 may provide for bolted attachment to inlet steam piping 170 from a steam source such as a high-pressure turbine, intermediate-pressure turbine or other heat source (not shown).
The top flange 133 of the removable steam inlet 130 may be positioned at an elevation roughly equivalent to a top height 175 of the upper exhaust hood 115. A penetration 141 in the top surface of the upper exhaust hood 115 may be provided to accommodate the top flange 133 of the steam inlet assembly 130 for connection with steam piping inlet flange 171 of inlet steam piping 170. The penetration 141 in the top surface 147 of the upper exhaust hood 115 may include a peripheral flange 145. A bellows element 180 may be disposed between an inner surface 142 of the penetration 141 in the top portion 142 of the upper exhaust hood 115 and an outer surface 134 of the top flange 133 of the steam inlet assembly 130. The bellows element 180 may include an outer seal surface 181 that engages horizontally with a recess 183 in the penetration peripheral flange 145 of the upper exhaust hood 115, forming an outer seal for the steam inlet assembly 130 at the upper exhaust hood 115. The bellows element 180 may further include an inner seal surface 182 that engages horizontally with a recess 184 in the top flange 133 of the steam inlet assembly 130, which together with steam piping inlet flange 171 seals between bellows element and top flange 133. The penetration peripheral flange 145 may also include bolts/bolt holes 186 on an outer radial surface 185 that will tighten the outer seal 181 in the recess 183 of the peripheral flange 145 and which will also facilitate lifting of the steam inlet assembly 130 as will be described in greater detail. The top flange 133 of the steam inlet assembly 130 may include bolt/bolt holes 135 for engagement with that will tighten inner seal 182 in recess 184 and which will also facilitate lifting of the steam inlet assembly as will be described in greater detail. The outer seal surface 181 and inner seal surface 182 maintain the integrity of the exhaust hood 110 around the steam inlet assembly 130. The bellows element 180 accommodates the flexing of the upper exhaust hood 115 due to temperature and pressure variations within and outside the upper exhaust hood 115.
Horizontal joint flange 117 joins the upper exhaust hood 115 to horizontal joint flange 121 of the lower exhaust hood 120.
After the steam inlet piping 170 with steam piping inlet flange 171 (
Consequently, in a lift with the removable steam inlet assembly 130, the required lift of the upper exhaust hood 115 is reduced by the height of the removable steam inlet assembly. In an exemplary case, the height of the removable steam inlet assembly 130 is approximately 59 inches. A reduction of the height necessary for lifting the exhaust hood by 59 inches may allow the building height to be reduced by the same 59 inches. The savings on building construction of lowering the building height by 59 inches may be approximated by Equation 1:
Cost Savings=59 inches (height reduction)×$10,000 (per inch of wall height)=$590,000 Equation 1.
A method is also provided for installation and removal of an upper exhaust hood on a steam turbine with a removable steam inlet assembly. For initial installation and subsequent installations of the upper exhaust hood 115 on the lower exhaust hood 120, the removable steam inlet assembly 130 is bolted to a steam inlet assembly lifting fixture 160. The steam inlet assembly lifting fixture 160 is in turn bolted to the upper exhaust hood steam inlet flange 145.
A suitable means for lifting 194, such as an overhead crane, lifts the upper exhaust hood 115 with the removable steam inlet assembly 130. The crane positions the upper exhaust hood 115 on the lower exhaust hood 120 and at the same time locates a lower end flange 132 of the removable steam inlet assembly 130 on the top flange 126 of the steam inlet 127 of the turbine inner casing 125. The upper exhaust hood 115 may be mounted to the lower exhaust hood 120 along the horizontal flanges 117, 121. Access to the inner space of the upper exhaust hood 115 is provided through man-way covers 140. The bottom flange 132 on the removable steam inlet assembly 130 is bolted to the top flange 126 of the turbine steam inlet 125. The lifting fixture 160 may then be removed from the top flange 133 of the removable steam inlet assembly 130 and the peripheral flange 145 of the upper exhaust hood flange 145. The steam inlet piping 170 may then be attached to the top flange 133 of the removable steam inlet assembly 130.
During subsequent outages when upper half exhaust hood 115 removal is necessary, the inlet steam piping 170 is unbolted from the removable steam inlet assembly 130. The lifting fixture 160 is bolted to both the top flange 133 of the removable steam inlet assembly 130 and the bolting ring 145 of the upper exhaust hood 145. In this way, the upper exhaust hood 115 supports the removable steam inlet assembly 130. Access is provided to the inner space of the upper exhaust hood 115 via the man-way covers 140. The lower flange 132 on the removable steam inlet assembly 130 is unbolted from the top flange 126 of the steam inlet 127 of the turbine inner casing 125. An overhead crane may attach with lifting lines 191 to lifting lugs 192 on the upper exhaust hood 115. Both the upper exhaust hood 115 and the removable steam inlet assembly 130 are lifted simultaneously, clearing interferences until the upper exhaust hood can be moved away from the lower exhaust hood 120. For an exemplary embodiment, where the height for the permanently fixed steam inlet was previously about 59 inches, the lift with the removable steam inlet assembly 130 may be reduced by about that height.
While various embodiments are described herein, it will be appreciated from the specification that various combinations of elements, variations or improvements therein may be made, and are within the scope of the invention.
Number | Name | Date | Kind |
---|---|---|---|
4433830 | Campbell | Feb 1984 | A |
4500096 | Tuttle et al. | Feb 1985 | A |
5411306 | Campbell et al. | May 1995 | A |
6964554 | Groenendaal et al. | Nov 2005 | B2 |
7331754 | O'Clair et al. | Feb 2008 | B2 |
20040213653 | Tomko et al. | Oct 2004 | A1 |
20070081892 | Sharrow | Apr 2007 | A1 |
Number | Date | Country | |
---|---|---|---|
20120171010 A1 | Jul 2012 | US |