Patent Application
20240175460
The present invention pertains to the field of studs and in particular to removable studs, a tool for inserting and removing studs, and a kit comprising both studs and the tool.
Studs are used on tires to increase tire traction on a wide range of vehicles. A tire may require further traction to improve vehicle control on specific surfaces such as snow and ice.
Conventionally studs are mounted on vehicle tires which have small radial holes arranged in the tread area of the tire. The studs are forced into the holes by pressure, which press the studs into the holes to displace the rubber around the stud, thereby retaining the stud in position. This installation requires cumbersome, and expensive specialized tools. Once a stud is installed, it is generally recommended that it not be removed.
Generally, tires are purchased with the studs pre-installed. This does not provide the consumer or user the ability to decide the placement or number of studs that are installed in a tire.
Studs may be removed from a tire or replaced, and generally this is done by a tire retailer. Stud removal can be hampered by wear and tear on the stud. In addition, tools for removal can be rendered ineffective due to build-up of material on the stud, during use of the tire.
Studs may also be used to improve the traction of footwear. Footwear may require further traction to improve an individual's control or grip on specific surfaces. Studs may be removed from footwear or replaced, however footwear stud removal can be hampered by wear and tear on the stud. Tools for footwear stud removal can be rendered ineffective due to build-up of material on the footwear stud, caused by the use of the footwear.
Therefore, there is a need for a removable stud that is easily installed and removed and able to avoid material that may build up on the stud. There is a further need for a tool to facilitate installation and removal of a stud that is still effective after stud use.
This background information is provided to reveal information believed by the applicant to be of possible relevance to the present invention. No admission is necessarily intended, nor should be construed, that any of the preceding information constitutes prior art against the present invention.
An object of the present invention is to provide removable studs, tool for inserting and removing the same, and a kit comprising studs and tool. In accordance with an aspect of the present invention, there is provided a stud comprising a hexagonal head portion with a notched flange connected to a threaded shank portion; wherein the notched flange portion has two diametrically opposed notches and wherein each notch is centered on a vertex of the hexagonal head.
In accordance with an aspect of the present invention, there is provided a removable tire stud consisting of: a solid hexagonal shaped head portion having a top surface, the head portion being continuous with a shank portion; the shank portion comprising an unthreaded neck proximal to the head and a threaded portion with a blunt tip; wherein the thread extends from the blunt tip to the unthreaded neck and wherein a first portion of the thread is sharpened to cut through rubber of a tire; a notched flange fixed to the head portion proximal to the shank portion; wherein the notched flange has two diametrically opposed notches in an outer edge thereof, and wherein each notch is centered on a vertex of the hexagonal shaped head.
In accordance with an aspect of the present invention, there is provided a removable tire stud consisting of: a solid hexagonal shaped head portion having a top surface, the head portion being continuous with a shank portion; the shank portion comprising an unthreaded neck proximal to the head and a self-tapping threaded portion with a blunt tip; a notched flange fixed to the head portion proximal to the shank portion; wherein the notched flange has two diametrically opposed notches in an outer edge thereof, and wherein each notch is centered on a vertex of the hexagonal shaped head.
In accordance with an aspect of the present invention, there is provided a removable tire stud consisting of: a solid hexagonal shaped head portion having a top surface, the head portion being continuous with a shank portion; the shank portion comprising an unthreaded neck proximal to the head and a thread-forming threaded portion with a blunt tip; a notched flange fixed to the head portion proximal to the shank portion; wherein the notched flange has two diametrically opposed notches in an outer edge thereof, and wherein each notch is centered on a vertex of the hexagonal shaped head.
In accordance with another aspect of the present invention, there is provided a stud installation and removal device configured to install and remove the stud discussed above, the device comprising an elongated shaft; connected to a wrench head, the wrench head comprising a neck with two substantially diametrically opposed walls extended therefrom; each wall having an interior face configured to receive a vertex of the hexagonal head of the stud, each wall further comprising a tip portion configured for the notch of the stud, wherein gaps are provided between the two walls.
In accordance with another aspect of the present invention, there is provided a kit comprising the stud installation and removal device and a plurality of studs.
Embodiments of the present invention will be better understood in connection with the following Figures, in which:
This invention provides studs and a device for installation and removal of same. Also provided are kits comprising a plurality of studs, a stud installation and removal device and optionally instructions for use. The studs can be various sizes and are sized according to the application. For example, smaller studs may be used on footwear; whereas larger studs may be used on vehicle tires. Vehicle tire studs are provided in a variety of sizes depending on intended tire size. The stud installation and removal device is sized to fit the stud. In some embodiments, the studs and stud installation and removal device are sold separately. Alternatively, the studs and stud installation and removal device are provided together as a kit. In some embodiments, the kit includes appropriately sized bits for forming pilot holes. In some embodiments, the kits include a variety of sized studs and corresponding devices.
The stud of the invention includes a hexagonal head portion with a notched flange connected to a shank portion. In some embodiments, the shank portion is threaded along its entire length. In other embodiments, the shank portion includes an unthreaded neck portion proximal to the head. The unthreaded neck portion of the shank provides for a stronger grip when the stud is installed. Optionally the unthreaded neck portion is between about ⅛ and about ½ the shank length with the remainer of the shank being threaded.
In some embodiments, the unthreaded neck portion is about ½ the shank length, in other embodiments, the unthreaded neck portion is about ⅓ the shank length, in other embodiments, the unthreaded neck portion is about ¼ the shank length, and in other embodiments, the untreaded neck portion is about ⅛ the shank length.
In some embodiments, the shank has a pointed tip. Optionally, the pointed tip is sharp and cone-shaped and configured to pierce the material its being inserted into.
In other embodiments, the shank has a blunt or round point. Optionally, the thread extends from the blunt tip and a first portion of the thread is sharpened to cut through rubber of a tire.
In some embodiments, the threaded portion of the shank is thread forming.
In some embodiments, the threaded portion of the shank is self-tapping.
In some embodiments, the area and configuration of the thread is to maximize hold strength.
The notched flange portion has two diametrically opposed notches in its outer edge. Each notch is centered on a vertex of the hexagonal head. In some embodiments, the notches are narrowed proximal to the outside edge of the flange. Generally, both notches are substantially identical and extend the full width and depth of the flange.
In some embodiments, the diameter of the stud at the flange is substantially the same as the diameter of the screw at the threaded portion.
The present invention also provides a stud installation and removal device configured to install and remove the studs of the invention. The device comprises an elongated shaft connected to a wrench head. The wrench head comprises a neck with two substantially diametrically opposed walls extended therefrom; cach wall having an interior face configured to receive a vertex of the hexagonal head of the stud. Gaps are provided between the two walls. Each wall further comprising a tip portion configured to fit in a notch of the stud. The wrench head is designed to accommodate the hexagonal head portion of the stud. The two walls of the wrench head are designed to the fit within the notches of the flange portion of the stud. The stud installation and removal device is designed to include two gaps in the wrench head portion to allow for escape of debris during use, regardless of build-up of material upon the stud.
The neck of the wrench head or the elongated shaft may be inserted into a drill chuck in order to allow a user to remove and install a stud using a drill. In one embodiment, the user installs a stud using the aperture at the elongated shaft of the device and the user removed a stud using the wrench head of the device.
In some embodiments, the stud installation and removal device is two headed. The first end comprising the wrench head and the second end comprising a hexagonal-shaped depression sized to accommodate a screw head. The second side may be used to install the stud or for connection to a drill chuck extension.
In one embodiment, it is contemplated that a stud is configured to be inserted into or removed from a shoe, boot, sandal, or other footwear as would be understood by someone skilled in the art.
In one embodiment, it is contemplated that the stud is configured to be inserted into, or removed from the tire of a vehicle such as but not limited to a car, truck, jeep, van, minivan, bus, coach, transport truck, motorcycle, moped, utility vehicle, sport utility vehicle, military vehicle, heavy machinery, pneumatic machinery, farming equipment, bicycle, tricycle, skateboard, all-terrain vehicle (“ATV”), motocross bike, dirt bike, amphibious vehicle, rickshaw, electric vehicle, golf cart, wagon, trailer, ice resurfacer, snow groomer or other vehicle as would be understood by someone skilled in the art.
In one embodiment, it is contemplated that the stud and stud installation and removal device may be used for vehicles within the recreational, transport, mining, forestry, construction or other industry as would be understood by someone skilled in the art.
In one embodiment, it is contemplated that the stud may be inserted into, or removed from one tire, or multiple tires of a vehicle. This removal may be done by the vehicle user using an inexpensive tool such as a drill. This method makes stud installation inexpensive, easy and portable, such that installation and removal can be done by the user on the field.
In some embodiments, installation of the stud uses a pilot hole. Generally, pilot hole use is required for installation of large studs in tires.
In another embodiment, it is contemplated that the stud and stud installation and removal device may be used on new or used tires.
In another embodiment, it is contemplated that the stud and stud installation and removal device may be used on tires designed for one or more seasons.
In one embodiment, it is contemplated that the stud may be made of hot-dipped steel, steel, stainless steel, aluminum, copper, iron, metal, plastic, composite, ceramic or other material as would be understood by someone skilled in the art.
In another embodiment, it is contemplated that the stud may be thermally galvanized with a zinc coating, or some other coating as would be understood by someone skilled in the art to improve the stud ability to withstand environmental conditions.
In one embodiment, it is contemplated that the construction of the stud may be unitary.
In one embodiment, it is contemplated that the construction of the stud may be made in separate pieces and assembled.
In another embodiment, it is contemplated that certain components or parts of the stud may be comprised of different materials to improve the capabilities of the stud, as would be understood by someone skilled in the art. For example, the stud may have a tungsten carbide thread tip which is welded to each stud to amplify continuous traction of the stud.
In one embodiment, it is contemplated that the stud installation and removal device may be made of hot-dipped steel, steel, aluminum, copper, iron, metal, plastic, composite, or other material as would be understood by someone skilled in the art.
In another embodiment, it is contemplated that the stud installation and removal device is thermally galvanized with a zinc coating, or some other coating as would be understood by someone skilled in the art to improve the stud ability to withstand environmental conditions.
In one embodiment, it is contemplated that the construction of the stud installation and removal device is unitary.
In one embodiment, it is contemplated that the construction of the stud installation and removal device may be made in separate pieces and assembled.
In another embodiment, it is contemplated that certain components of the stud installation and removal device are comprised of different materials to improve the capabilities of the device, as would be understood by someone skilled in the art. For example, the device may have a tungsten carbide or titanium carbide tip portion which is welded, pressed, glued or otherwise coupled to each stud installation and removal device.
In one embodiment, it is contemplated that the size of the stud is varied to suit a specific vehicle or condition. Portions of the stud may similarly be varied to suit a specific vehicle or condition including but not limited to the thickness of a tire. For example, a stud may be made larger overall to better suit heavy machinery. Alternatively, a stud may be made smaller overall to better suit footwear. A stud head portion may be made larger to provide greater traction on ice.
The size of the stud installation and removal device will be varied to suit the specific size of a stud. For example, the wrench head of the device may be made larger to suit a larger head portion of the stud. The shaft portion of the device may be made smaller to suit the drill chuck of a smaller drill. Various device may have the same sized elongated shaft.
It is contemplated that the stud head portion is hexagonal in shape. The hexagonal shape is suited to fit into a hexagonal cavity within the stud installation and removal device. The top surface of the head portion may be flat, or may comprise a head protrusion. The head protrusion may be a cylindrical protrusion that of the head portion, extending slightly away from the head portion.
The depth of the head portion may be varied and in some embodiments make up about a fifth of the entire length of the stud. In another embodiment, it is contemplated that the stud head portion depth may make up less than, or more than a fifth of the entire length of the stud, to facilitate additional or alternative functionality of the head portion. For example, the head portion may extend to make up half of the entire length of the stud, in order to provide further traction surface area for particularly soft surfaces such as mud. The additional length of the head portion may also facilitate easier installation and removal of the stud within a tire.
In another embodiment, it is contemplated that the top surface of the head portion may be rounded, conical, convex, concave, or some other shape as would be understood by someone skilled in the art.
In another embodiment, it is contemplated that the top surface of the head portion may not comprise a head protrusion.
In another embodiment, it is contemplated that the head protrusion may be spiked, flat, circular, triangular, diamond, square, oval, pentagonal, hexagonal, heptagonal, octagonal, or some other shape as would be understood by someone skilled in the art.
In another embodiment, it is contemplated that the head protrusion may extend further away from the head portion to facilitate additional or alternative functionality of the stud. For example, the head protrusion may extend to make up a quarter of the entire length of the stud, in order to provide further traction capabilities.
The stud head portion is continuous with a shank portion. A notched flange is fixed to the head portion proximal to the shank portion such that the notched flange radially extends outwards from the head portion proximal or at the junction with the shank portion. The notched flange portion has two diametrically opposed notches on its outside edge, each of which is centered on a vertex of the hexagon. The two notches therefore appear generally m-shaped with the center point of the “m” formed by the vertex of hexagonal head portion. The notches generally have a narrower portion at the flange's outer edge which opens into a wider portion proximal to the vertex of hexagonal head portion. The narrower portion of the notch at the flange's outer edge assists in providing the flange strength and increased contact surface when coupled with a tire or footwear. As opposed to apertures where direct or foreign objects can become lodges, the notches opening at the flange's outer edge assists in preventing buildup of dirt or other foreign objects in the notch area. The narrower portions of the notch at the flange's outer edge also assist in providing increased flange surface area.
The notched flange portion is shaped to suit a stud installation and removal device. Specifically the two notches of the stud configured to accommodate the tip portion of the device.
When the stud is installed in a tire or shoe, the notched flange portion is configured to be slightly embedded within the surface of the tire or shoe. The notched flanged portion prevents the head portion from being inserted too deep within the tire during installation.
The shank portion includes a threaded portion and optionally includes an unthreaded neck portion between the head portion and the threaded portion. In some embodiments, the thread portion may be tapered or pointed at the thread portion end. In other embodiments, the thread portion end is blunt. The threading on the thread portion may begin below the notched flange portion thereby providing an unthreaded neck, and continue away from the notched flange portion through the entirety of the thread portion. Alternatively, the shank is threaded along its full length, optionally the thread may be varied over the length of the shank.
In some embodiments, the thread portion includes a second portion proximal to the unthreaded neck. The crest of the thread of the second portion is substantially square shaped to help in retaining and preventing the loosening of the stud within the tire or footwear. In one embodiment, the substantially squared shaped crest of the second portion has a front face that is parallel to the shank such that a substantial portion of the top surface of the thread is parallel to the flange. The squared shaped crest of this tread portion with the unthreaded neck portion both help in retaining the stud within the tire or footwear and preventing the loosening of the stud within the tire or footwear.
The thread portion is helical and has two angled surfaces. In one embodiment, the top edge of the thread portion has an angle of approximately 90 degrees with the shank and the cutting edge has an angle of approximately 40 degrees from the outer portion of the top edge of the thread portion. The angle of the top edge assists in preventing the stud from being dislodged from the coupled surface. The angle of the cutting edge facilitates entry into a surface.
In some embodiments, the thread is uniform over the full length of the treaded portion.
In other embodiments, the thread pitch decreases towards the tip.
In other embodiments, the first ½ turn of the first thread is sharp and cuts through the rubber to successfully insert the other, thicker threads that would not be able to engage in the rubber without this design.
In some embodiments, it is contemplated that the thread portion may extend without narrowing, from the head portion to a thread portion tip. The thread portion tip may be conical in shape, coming to a point at the end furthest away from the head portion. It is also contemplated that different parts of the thread portion may be made of different materials.
The crest of the thread may be varied according to application. In some embodiments, the crest of the thread is substantially square shaped. In some of the embodiments, the crest of the thread at its widest has a diameter substantially the same as the diameter of the head of the stud. Alternative, the crest of the thread at its widest has a diameter that is less than the diameter of the head of the stud.
In another embodiment, it is contemplated that the thread portion, and/or thread portion tip may be shaped to suit a specific functional purpose. For example, the thread portion may be straight, curved, broaden, flare, narrow, or otherwise as would be understood by someone skilled in the art. In another example, the thread portion tip may be shaped as a pyramid, point, blunt end, ball point, or otherwise as would be understood by someone skilled in the art.
In another embodiment, it is contemplated that the thread portion may include a non-threaded portion. Alternatively the thread portion may be bare, rounded, spiral, or otherwise as would be understood by someone skilled in the art. The non-threaded portion may include annular rings, notches, cutouts, holes, or otherwise as would be understood by someone skilled in the art.
In another embodiment, it is contemplated that the threading on the thread portion may begin immediately below the notched flange portion, and continues away from the notched flange portion through the entirety of the thread portion. It is also contemplated that the threading on the thread portion may not be continuous through the entirety of the thread portion. The threading may be imposed on part of the thread portion, or on multiple parts of the thread portion.
In one embodiment, it is contemplated that the elongated shaft portion may be cylindrical in shape, connected to and extending from the wrench head. The elongated shaft portion may be configured to fit within a drill chuck so that the drill chuck is able to grasp the elongated shaft portion.
In another embodiment, it is contemplated that the shaft portion may contain a depression, a protrusion, or some combination of a depression and a protrusion, designed to facilitate a drill chuck.
In another embodiment, it is contemplated that the shaft portion may be triangular, rectangular, prismatic, pentagonal, hexagonal, heptagonal, octagonal, or otherwise as would be understood by someone skilled in the art.
It is also contemplated that the shaft portion end furthest away from the wrench head comprises an aperture or depression configured to receive the head portion of a stud to be affixed to a surface. In one embodiment, the aperture or depression has a hexagonal shape only slightly larger than the stud to be coupled to a surface and had a depth of at least the height of the head portion. In some embodiments, the aperture or depression includes a rounded end to receive the head protrusion of the head portion of a stud.
The wrench head comprises a neck with two substantially diametrically opposed walls extended therefrom. The walls having an interior face configured to receive a vertex of the head of the stud. In one embodiment, the walls have an interior face configured to receive a vertex of a hexagonal head of the stud. The walls have a height that is greater than the height of stud head such that when the stud is in place there is a gap between the top of the stud and the base of the neck. Each wall further comprises a tip portion configured for the notch of the stud. The tips have an interior face configured to receive a vertex of the hexagonal head of the stud. Gaps are provided between the two walls.
The neck may be configured to fit within a drill chuck so that the drill chuck is able to firmly grasp the neck. In one embodiment, the diameter of the neck is slightly smaller than the diameter of the elongated shaft.
In one embodiment, the neck contains at least one depression, protrusion, shape, or some combination thereof, designed to facilitate the head portion of a stud.
It is contemplated that the neck may be cylindrical, triangular, rectangular, prismatic, pentagonal, hexagonal, heptagonal, octagonal, or otherwise as would be understood by someone skilled in the art.
In one embodiment, in order to install a stud to a surface using the stud installation and removal device, the user inserts and secures the neck of wrench head of the device within a drill chuck of a drill. The user then inserts the head portion of the screw within the aperture at the end of the elongated shaft and can thereafter affix the stud to the surface. The aperture at the end of the elongated shaft is generally stronger and more durable than the configuration of the wrench head and is therefore preferred to screw the studs into surfaces.
In order to remove a screw from a surface using the stud installation and removal device, the user inserts and secures the elongated neck of the device within a drill chuck of a drill. In this portion, the wrench head of the device is exposed and secured for use. The user then inserts the wrench head over the head portion of the stud with each the tip portions of the walls of the wrench head fixing within the notches of flange portion of the stud. The tips are particularly useful and in some cases necessary for the removal of the stud, when the head of the stud is worn down and its side walls cannot properly grip the walls of the wrench head.
In an alternative embodiment, the wrench head of the device is used to not only to install the studs but also to remove studs from a surface.
In one embodiment, it is contemplated that studs and/or a stud installation and removal device may be sold to consumers individually. In another embodiment, it is contemplated that studs and/or a stud installation and removal device may be sold as a kit to consumers. It is also contemplated that studs may be sold to consumers in various package sizes, to suit the users' needs. It is further contemplated that studs may be sold to consumers in various packages which may include a detachable measuring tool and/or an installation diagram and instructions on how to use the device and studs.
The invention will now be described with reference to specific examples. It will be understood that the following examples are intended to describe embodiments of the invention and are not intended to limit the invention in any way.
In one example as illustrated in
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The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
This application is a continuation in part of U.S. patent application Ser. No. 17/507,999 filed Oct. 22, 2021, which is a continuation of U.S. patent application Ser. No. 15/262,755, which was filed Sep. 12, 2016, which is incorporated herein by reference as if fully set forth.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 15262755 | Sep 2016 | US |
| Child | 17507999 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17507999 | Oct 2021 | US |
| Child | 18432544 | US |
