The present disclosure relates to a vehicle battery charger. More particularly, the present disclosure relates to an electric vehicle battery charger that couples to an electric vehicle to extend its driving range.
Electric vehicles have been used for decades. However, recently the popularity of electric vehicles has increased due to the rising concerns over fossil fuel sustainability and potential damage to the environment caused by fuel vehicles. Consequently, many vehicle manufacturers have turned their focus to manufacturing electric vehicles. These newly manufactured electric vehicles have many of the benefits that are found in vehicles using fossil fuels, such as similar design, comfort, and performance features.
In addition, electric vehicles have many benefits that fossil fuel vehicles do not have. For instance, electric vehicles are quiet while driving, are less expensive to drive, potentially cause less damage to the environment, and may be charged at many convenient locations, including a user's home. While there are many benefits to owning an electric vehicle, there are still many downsides. One of these downsides is the limited driving range on a full battery. Most driving ranges of electric vehicles are a fraction of the range that a fossil fuel vehicle can drive.
Typical electric vehicles require a battery recharge lasting 30 minutes for every 150 miles. If a user plans on using their electric vehicle within a few miles from home, then range is not as big of an issue. However, when a user needs to travel extended distances, issues may arise. For example, a user would have to charge the electric vehicle numerous times during an extended trip due to its limited driving range. Furthermore, even with the increase in the number of electric vehicles found in the country, there are still a limited number of charging stations, which may increase wait times to charge the vehicle. As a result, the traveling time to the destination increases significantly.
Further, if an electric vehicle is towing a trailer, the vehicle range decreases substantially and often makes it impossible for towing. For example, if a user desires to pull a trailer into the mountains for camping, the vehicle batteries may not hold a sufficient charge and, generally speaking, charging stations are not available in the mountains. As a result, the user would be stranded in the mountains. For this reason, electric vehicles are not usable for towing and mountain use.
Accordingly, there is a need for an apparatus and method that can increase the driving range of an electric vehicle and that can charge the electric vehicle from any location, including the mountains. The present disclosure seeks to solve these and other problems.
In one embodiment, a removably attachable vehicle battery charger comprises a housing with a lid hingedly coupled thereto. In some embodiments, the lid may be hingedly coupled to the housing. In some embodiments, the lid is place on the housing without the use of a hinge. A lock may secure the lid to the housing. The housing comprises a motor (e.g., a high efficiency diesel motor) and/or a battery to charge a battery of an electric vehicle. In addition, the housing comprises a housing hitch that may be received by a receiver hitch on the electric vehicle. The housing hitch may comprise charging components (e.g., power plug) that interact with electrical components (e.g., power socket) in the receiving hitch to provide charge to the battery of the vehicle.
In one embodiment, the removably attachable vehicle battery charger is positioned on a rack on a back of a camper trailer. Wire may be attached to the camper trailer so that the battery charger may charge the batteries of the camper trailer and/or the vehicle.
In one embodiment, the removably attachable vehicle battery charger is manufactured as part of a camper trailer, thereby acting as a generator for the camper trailer as well as for the electric vehicle.
The following descriptions depict only example embodiments and are not to be considered limiting in scope. Any reference herein to “the invention” is not intended to restrict or limit the invention to exact features or steps of any one or more of the exemplary embodiments disclosed in the present specification. References to “one embodiment,” “an embodiment,” “various embodiments,” and the like, may indicate that the embodiment(s) so described may include a particular feature, structure, or characteristic, but not every embodiment necessarily includes the particular feature, structure, or characteristic. Further, repeated use of the phrase “in one embodiment,” or “in an embodiment,” do not necessarily refer to the same embodiment, although they may.
Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Unless otherwise expressly defined herein, such terms are intended to be given their broad, ordinary, and customary meaning not inconsistent with that applicable in the relevant industry and without restriction to any specific embodiment hereinafter described. As used herein, the article “a” is intended to include one or more items. When used herein to join a list of items, the term “or” denotes at least one of the items, but does not exclude a plurality of items of the list. For exemplary methods or processes, the sequence and/or arrangement of steps described herein are illustrative and not restrictive.
It should be understood that the steps of any such processes or methods are not limited to being carried out in any particular sequence, arrangement, or with any particular graphics or interface. Indeed, the steps of the disclosed processes or methods generally may be carried out in various sequences and arrangements while still falling within the scope of the present invention.
The term “coupled” may mean that two or more elements are in direct physical contact. However, “coupled” may also mean that two or more elements are not in direct contact with each other, but yet still cooperate or interact with each other.
The terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments, are synonymous, and are generally intended as “open” terms (e.g., the term “including” should be interpreted as “including, but not limited to,” the term “having” should be interpreted as “having at least,” the term “includes” should be interpreted as “includes, but is not limited to,” etc.).
As discussed earlier, there is a need for an apparatus and method that can increase the driving range of an electric vehicle and that can charge the electric vehicle from any location, including the mountains, where grid electricity is not available or convenient. The removably attachable vehicle battery charger disclosed herein seeks to solve these and other problems.
In general, the removably attachable vehicle battery charger described herein remedies the aforementioned issue by utilizing combustion engine and/or battery that is coupled to a receiver hitch of the electric vehicle. In particular, the receiver hitch is wired to receive power from the removably attachable vehicle battery charger, thereby allowing the vehicle's battery to be charged while the vehicle is stationary or moving. It will be appreciated that the vehicle battery charger extends the range of an electric vehicle and may also be used to provide power to a house, camper, etc.
Referring to
As best seen in
In some embodiments, the removably attachable vehicle battery charger 100 comprises a charge controller 122 configured to monitor the status of the vehicle batteries, the status of the engine 104 and motor 116, and is configured to selectively provide power to start the motor 116 or to transmit power from the rectifier 120 to the vehicle batteries. Additionally, the charge controller 122 is configured to monitor temperature, fuel status, and other engine components, as known in the art. In some embodiments, the charge controller 122 may further control a boost motor 124 configured to drive a supercharger 126 for the engine 104. While a boost motor 124 and supercharger 126 is shown, it will be appreciated that a configuration utilizing a turbocharger, as known in the art, may also be used. The housing 102 may further comprise a fuel tank 128 for supplying fuel to the engine 104.
To effectuate the charging of the batteries of the electric vehicle 108, an electrical connection is made in the receiver 110 with the tongue 106. For example, referring to
The tongue 106 may comprise one or more locking buttons 144A-B for mating with hitch pin slot 146 of the receiver 110. The locking buttons 144A-B may be spring-actuated using a spring 148. While spring-actuated locking buttons 144A-B are described and shown for preventing unwanted withdrawal of the tongue 106 from the receiver 110, other methods may be used, such as locking pins, cotter pins, or other known methods in the hitch art.
Referring to
Additionally, the removably attachable vehicle battery charger 100 may comprise a dolly bracket 154 or a wheel system, such as scissor lift 156 (
Further, referring to
The advantages of this will be readily appreciated. For example, electric vehicle range is significantly diminished when pulling a load such as a trailer. By using the removably attachable vehicle battery charger 100, as the vehicle batteries near depletion (or at a level as determined by a user), the controller 122 may initiate the engine 104 to supply power to charge the vehicle batteries. Additionally, the engine 104 may run to power components of the trailer 166 or items therein, or to charge one or more batteries in the trailer 166. Because the engine 104 uses fuel, a user may recharge the batteries of the electric vehicle even when no grid electric power supply is available, such as in the mountains. This allows a user to pull trailers with less stops to charge and allows users to recharge in areas that were heretofore unavailable for charging. It will be appreciated that the removably attachable vehicle battery charger 100 may be removably attachable from the trailer 168 in the same manner as described above in relation to an electric vehicle 108. Accordingly, the removably attachable vehicle battery charger 100 may be directly coupled to the receiver 110 of a vehicle 108 when desired, or may be coupled to the trailer 166 when a user desires to the pull the trailer 166, with the trailer tongue 168 comprising the same connections as the tongue 106. However, it will be appreciated that, in some embodiments, the removably attachable vehicle battery charger 100 need not be removable from the trailer 166, but may be integrated therewith.
Referring to
Referring to
In some embodiments, the engine 104 may charge a battery pack in the housing 102 as well as the batteries of the electric vehicle 108.
A method of extending the range of an electric vehicle comprises coupling a removably attachable battery charger 100 to the electric vehicle, the removably attachable battery charger 100 comprising at least a combustion engine 104, a motor 116 for generating AC power. In some embodiments, the removably attachable battery charger 100 may comprise a rectifier 120 (or other converter) for converting AC to DC. However, it will be appreciated that in some embodiments, AC power is provided to the electric vehicle with the vehicle comprising a converter to convert the AC power to DC power for charging the batteries. In either scenario, it will be appreciated that the removably attachable battery charger 100 may supply power to charge the batteries of the electric vehicle at any location, and while the electric vehicle is parked or in motion—which the prior art is incapable of doing. In some embodiments, the controller 122 may be programmed to override any vehicle programming that prohibits the vehicle from being in motion while charging. In other embodiments, the wiring to the receiver 110 may bypass the vehicle battery management system and may be coupled to the batteries separate therefrom, so as to be capable of charging while driving without overriding vehicle programming. Additionally, using a user interface 176, a user may program the operation of the removably attachable battery charger 100. For example, a user may determine the threshold of the state of charge (e.g., 50%, 10%, etc.) of the vehicle batteries before initiating the engine 104 to charge the batteries, among other features.
It will be appreciated that the removably attachable battery charger 100 may extend the life of the electric vehicle's batteries by up to 50% and eliminates need for supercharging. It will further be appreciated that the removably attachable battery charger may charge an electric vehicle or a home if the power grid is down by using the additional ports/outlets 150A-C as shown in
The removably attachable vehicle battery charger 100, in some embodiments, may comprise a battery management system (e.g., controller 122) to communicate with a battery system of the electric vehicle 108. The battery management system may communicate with the vehicle's battery system via a wired connection (e.g., the charging components and the electrical components) and/or a wireless connection. It will be appreciated that a user may control and monitor the removably attachable vehicle battery charger 100 via a user input device, such as a proprietary panel, remote control device, or a smartphone, tablet, or computer.
As described earlier, in some embodiments, the removably attachable vehicle apparatus 100 may comprise a dolly or legs with casters or wheels, which may assist a user in coupling and decoupling the removably attachable vehicle battery charger 100 from the electric vehicle 108. The dolly or legs may be removable or hinged so as to not interfere with driving when coupled to the electric vehicle 108. In some embodiments, the legs may be configured as a scissor-lift 156.
The battery management system may take different forms, such as electronic control modules (ECMs), personal computers, laptop computers, tablets, handheld devices (e.g., mobile phones, PDAs, pagers), microprocessor-based or programmable consumer electronics, minicomputers, multi-processor systems, network PCs, distributed computing systems, datacenters, message centers, routers, switches, and even devices that conventionally have not been considered a computing system, such as wearables (e.g., glasses, head-mounted displays). The battery management system may also be a distributed system that includes one or more connected computing components/devices that are in communication. Accordingly, the battery management system may be embodied in any form and is not limited to any particular embodiment explicitly shown herein.
In its most basic configuration, the battery management system includes at least one hardware processing unit (aka a “processor”), input/output (I/O) interfaces, and storage.
The storage may be physical system memory, which may be volatile, non-volatile, or some combination of the two. The term “memory” may also be used herein to refer to non-volatile mass storage such as physical storage media. If the battery management system is distributed, the processing, memory, and/or storage capability may be distributed as well. As used herein, the term “executable module,” “executable component,” or even “component” can refer to software objects, routines, or methods that may be executed on the battery management system. The different components, modules, engines, and services described herein may be implemented as objects or processors that execute on the battery management system (e.g., as separate threads).
Computer storage media are hardware storage devices, such as RAM, ROM, EEPROM, CD-ROM, solid state drives (SSDs) that are based on RAM, Flash memory, phase-change memory (PCM), or other types of memory, or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium that can be used to store desired program code means in the form of computer-executable instructions, data, or data structures and that can be accessed by a general-purpose or special-purpose computer.
The disclosed embodiments may comprise or utilize a special-purpose or general-purpose computer including computer hardware, such as, for example, one or more processors (such the hardware processing unit, which may include one or more central processing units (CPUs), graphics processing units (GPUs) or other processing units) and system memory (such as storage).
Upon reaching various computer system components, program code means in the form of computer-executable instructions or data structures can be transferred automatically from transmission media to computer storage media (or vice versa). For example, computer-executable instructions or data structures received over a network or data link can be buffered in RAM within a network interface module (e.g., a network interface card or “NIC”) and then eventually transferred to computer system RAM and/or to less volatile computer storage media at a computer system. Thus, it should be understood that computer storage media can be included in computer system components that also (or even primarily) utilize transmission media.
Computer-executable (or computer-interpretable) instructions comprise, for example, instructions that cause a general-purpose computer, special-purpose computer, or special-purpose processing device to perform a certain function or group of functions. The computer-executable instructions may be, for example, binaries, intermediate format instructions such as assembly language, or even source code.
While not all computing systems require a user interface, in some embodiments, a battery management system includes, as part of the I/O interfaces, a user interface for use in communicating information to/from a user. The user interface may include output mechanisms as well as input mechanisms. The principles described herein are not limited to the precise output mechanisms or input mechanisms as such will depend on the nature of the device. However, output mechanisms might include, for instance, speakers, displays, tactile output, projections, holograms, and so forth. Examples of input mechanisms might include, for instance, microphones, touchscreens, controllers, projections, holograms, cameras, keyboards, stylus, mouse, or other pointer input, sensors of any type, and so forth. The battery management system may perform certain functions in response to detecting certain user input.
Further, the battery management system may also include communication channels allowing the battery management system to be in wireless (e.g., Bluetooth®, Wi-Fi®, satellite, infrared, etc.) or wired communication with the electric vehicle's battery management and computer system, networks, and/or other remote systems/devices. Remote systems/devices may be configured to perform any of the processing described with regard to battery management system. By way of example, a remote system may include an administrative system that defines operation constraints for the removably attachable vehicle battery charger and/or issues commands to selectively deactivate the engine and/or motor that is in communication with the battery management system.
In some embodiments, the battery management system includes computer-executable instructions (e.g., stored on storage) that enable the battery management system (e.g., by one or more processors executing the computer-executable instructions) to selectively activate or deactivate any portion of the battery management system, such as the engine and/or motor. In some instances, the battery management system selectively deactivates or activates at least one component of the system in response to a triggering event. As one example, the triggering event includes detecting that the electric vehicle's battery has reach a predetermined threshold (e.g., 50% depth of discharge) and to initiate charging via the removably attachable vehicle battery charger 100.
Typical lithium batteries found in electric vehicles are limited to a certain number of cycles before end of life. For example, some lithium batteries last 1600 cycles. A cycle occurs when a battery is discharged and then fully charged. To prolong the life of the electric vehicle battery, in some embodiments, the removably attachable vehicle battery charger 100 begins charging the electric vehicle's battery when it reaches 50% depth of discharge (DOD). Accordingly, full cycles of the battery are eliminated, thereby increasing the life of the electric vehicle's battery. In addition, the removably attachable vehicle battery charger 100 may increase life expectancy of batteries.
It will also be appreciated that systems and methods according to certain embodiments of the present disclosure may include, incorporate, or otherwise comprise properties or features (e.g., components, members, elements, parts, and/or portions) described in other embodiments. Accordingly, the various features of certain embodiments can be compatible with, combined with, included in, and/or incorporated into other embodiments of the present disclosure. Thus, disclosure of certain features relative to a specific embodiment of the present disclosure should not be construed as limiting application or inclusion of said features to the specific embodiment unless so stated. Rather, it will be appreciated that other embodiments can also include said features, members, elements, parts, and/or portions without necessarily departing from the scope of the present disclosure.
Moreover, unless a feature is described as requiring another feature in combination therewith, any feature herein may be combined with any other feature of a same or different embodiment disclosed herein. Furthermore, various well-known aspects of illustrative systems, methods, apparatus, and the like are not described herein in particular detail in order to avoid obscuring aspects of the example embodiments. Such aspects are, however, also contemplated herein.
Exemplary embodiments are described above. No element, act, or instruction used in this description should be construed as important, necessary, critical, or essential unless explicitly described as such. Although only a few of the exemplary embodiments have been described in detail herein, those skilled in the art will readily appreciate that many modifications are possible in these exemplary embodiments without materially departing from the novel teachings and advantages herein. Accordingly, all such modifications are intended to be included within the scope of this invention.
This application claims priority to U.S. Provisional Application Ser. No. 63/189,764, filed on May 18, 2021, which is incorporated herein by reference.
Number | Date | Country | |
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63189764 | May 2021 | US |