The invention concerns a system comprising a first data carrier and a second data carrier. The first data carrier is inserted in the second data carrier. The first data carrier may be, for example, a GSM plug. The second data carrier may be, for example, an optical data carrier.
A prior art method of manufacturing a data carrier in the ISO format made of polycarbonate comprises the following steps.
In a moulding step a CD made of polycarbonate is moulded. The CD is 1.2 mm thick to meet the CD standards requirements. In a depositing step a round shaped metallic layer is deposited on the CD to define an optical data storage area. In a cutting step, the CD is cut so as to define a CD Card in the ISO format. In a first pre-cutting step, a breaking line is pre-cut so as to both locally weaken the CD card and separate the optical data storage area, optical part, from the rest of the CD card, rest part. In a second pre-cutting step, the outline of a GSM plug is precut in the rest part. In a thinning step, the rest part is thinned from 1.2 mm to 0.8 mm, to meet the GSM requirements. In a milling step, a cavity is milled inside the precut outline of the GSM plug. In an embedding step, an integrated circuit is embedded in the cavity using a glue developed specially for this purpose. In a personalization step, the integrated circuit is electrically connected to contact pads flush with the surface of the GSM plug and graphical elements are put in the CD card.
The German patent application referenced under number DE 199 43 092 discloses a data carrier comprising an integrated circuit and an optical storage area. The data carrier is made of polycarbonate material.
It is an object of the invention to allow a reduction of the cost.
According to an aspect of the invention, a system comprising a first data carrier (MOD) and a second data carrier (CDC), the first data carrier (MOD) being removable from the second data carrier (CDC), the first data carrier (MOD) being readable by a first reading machine, the second data carrier (CDC) being readable by a second reading machine, which is different than the first reading machine, is characterized in that the first data carrier (MOD) and the second data carrier (CDC) are made of two different material.
The first data carrier can be, for example, a GSM plug. The second data carrier can be, for example an optical data carrier. The manufacturing of the optical data carrier and the manufacturing of the GSM plug can be done independently and simultaneously using conventional material. Consequently, the invention allows a cost reduction.
These and other aspects of the invention will be described in greater detail hereinafter with reference to drawings.
In a moulding step MOULD, a CD is moulded. The mould can be, for example, a master CD made of glass, in which polycarbonate is injected.
In a depositing step DEP, a round-shaped metallic layer M is deposited on the moulded CD to define an optical data storage area. Advantageously, a varnish protective layer can be deposited on the round-shaped metallic layer. The round-shaped metallic layer is preferably centred on the CD.
In a cutting step CUT, the moulded CD is cut in the form of an ISO card CDC.
In an optional pre-cutting step PRECUT which is followed by the cutting step CUT, a breaking line BL is pre-cut so as to both locally weaken the CD card CDC and separate the optical data storage area, optical part OP, from the rest of the CD card, rest part RP.
In a creating step CREAT, a cavity CAV is created in the rest part RP. To that end, milling techniques can, for example, be used.
In an inserting step INSERT, an already manufactured GSM plug MOD is inserted in the cavity. The GSM plug MOD comprises a plastic body and integrated circuit electrically connected to contact pads flush with the surface of the plastic body. The plastic body is, for example, modified acrylonitrile butadiene styrene (ABS), moulded ABS or polyvinylchloride (PVC). As illustrated in
In a personalization step PERS graphical elements PE are put on the CD card.
The description hereinbefore illustrates the following features:
A system comprising a first data carrier (MOD) and a second data carrier (CDC), the first data carrier (MOD) being removable from the second data carrier (CDC), the first data carrier (MOD) being readable by a first reading machine, the second data carrier (CDC) being readable by a second reading machine, which is different than the first reading machine, the system being characterized in that the first data carrier (MOD) and the second data carrier (CDC) are made of two different material.
The description of the above mentioned embodiment illustrates rather than limits the invention. It will be evident that there are numerous alternatives, which fall within the scope of the appended claims. In this respect, the following closing remarks are made.
The second data carrier can be, for example, an optical data carrier and more generally any other data carrier that is readable via a reading machine that is different than that of the first data carrier, for example, a magnetic data carrier.
The cutting step CUT, the pre-cutting step PRECUT, and the creating step CREAT could also be replaced by the moulding step MOULD using an appropriate mould.
In the inserting step INSERT, the GSM plug MOD has been inserted in the cavity CAV using a low tack adhesive LT. Other techniques can also be used to fix the GSM plug MOD in the cavity CAV.
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Number | Date | Country | Kind |
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02291732.2 | Jul 2002 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB03/03146 | 7/7/2003 | WO | 1/7/2005 |