The present invention relates to the field of printing and, more specifically, to systems, devices, and methods for removably retaining a print head assembly on a printer.
Generally speaking, printing systems (e.g., printers, copiers, fax machines, etc.) include a print head or print engine for applying visual images (e.g., graphics, text, etc.) on a page, label, or other type of printable media.
A thermal printer, for example, generates pressure and heat which is delivered via a thermal print head assembly to produce an image on print media. In this regard, varying the amount of pressure and/or heat delivered by the thermal print head (e.g., via adjustment mechanisms) results in a range of darker or lighter print being applied onto the media.
A sub-aspect relating to the amount of print head pressure applied during printing relates to pressure differences that may be applied by the print head across the width of the print media (i.e., pressure bias). For example, if the print head pressure applied is greater on one side of the print medium in comparison with the other side of the print medium, the side with heavier pressure applied will have darker print in comparison to the other side which will have lighter print.
With regard to the amount of pressure or pressure bias that is delivered to the print medium via the thermal print head, proper adjustment is needed in order to balance print quality (e.g., accurate black levels) with print head longevity.
In view of the foregoing, a foundational requirement for obtaining optimal outcomes in a printing process is a stable loading mechanism for the print head. In some instances, however, print head loading mechanisms have employed a cantilever structure having a retention/compression spring assembly located at a far side of the loading mechanism for removably retaining the print head on a printer. These types of loading mechanisms, however, can produce a twisting effect due to the cantilever design causing inconsistent pressure loading. This inconsistency may be particularly evident when this design is used across a range of different printers (e.g., varying between individual printers).
Another important aspect relating to print head loading mechanisms is ease-of-use or usability (e.g., a device's effectiveness, efficiency, user-satisfaction, etc.). If a device, such as a printer's print head loading mechanism, is not designed to achieve high usability in its environment then errors and/or delays can occur.
For example, certain printers employ print head loading mechanisms that require tools in order for a user to replace a print head that has reached the end of its useful lifespan (e.g., the print head has been damaged, prematurely failed, deteriorated, etc.). Requiring additional tools to replace a print head decreases a printer's usability given that a user must not only learn to how to perform the process with the tools, the user must consistently store the tools in an accessible location and locate the tools whenever the task needs to be performed.
Therefore, a need exists for more effective systems, devices, and methods for removably retaining a print head assembly on a printer, including but not limited to stable, user-friendly print head loading mechanisms that do not require additional tools in order for a user to replace the print head assembly.
Accordingly, in one aspect, the present invention embraces a system including a bracket holding a print head assembly configured for printing on print media traveling on a media path, and a shaft configured for receiving and removably retaining the bracket on the shaft. The shaft includes a retaining assembly, a first shaft section having a profile geometry to allow the bracket to be received onto the shaft at the first shaft section, a second shaft section having a profile geometry preventing removal of the bracket from the shaft at the second shaft section, and a positioning assembly configured to resiliently engage the bracket. When the bracket is received on the shaft at the first shaft section, the positioning assembly is configured to engage and releasably reposition the bracket onto the second shaft section and against the retaining assembly.
In an exemplary embodiment, the bracket includes an attachment portion having a c-shaped opening including a slot, and the profile geometry of first shaft section includes facets for allowing the attachment portion of the bracket to be received onto the first shaft section.
In another exemplary embodiment, the shaft includes chamfers proximate the facets of first shaft section.
In yet another exemplary embodiment, the shaft is fixed and at least partially enclosed in a printer housing.
In yet another exemplary embodiment, the retaining assembly includes a stop surface at a first end of the shaft.
In yet another exemplary embodiment, the positioning assembly includes a compression spring and a plunger extending axially along the shaft to resiliently engage the bracket when the attachment portion of the bracket is received on the shaft at the first shaft section.
In yet another exemplary embodiment, the profile geometry of the second shaft section is a circle, and when the attachment portion of the bracket is removably positioned on the second shaft section, the c-shaped opening (i) allows the bracket to pivot about the shaft, and (ii) prevents detachment of the bracket from the second shaft section.
In yet another exemplary embodiment, the printer housing includes torsion springs. When the attachment portion of the bracket is received on the shaft at the first shaft section, the torsion springs are configured for supporting the bracket in a supported position and the bracket is slidably positionable between the first shaft section and the second shaft section.
In yet another exemplary embodiment, the printer housing includes a latch mechanism for securing the bracket in a releasably retained position on the shaft when the attachment portion of the bracket is positioned on the second shaft section and against the retaining assembly, and the torsion springs are compressed by the bracket when the latch mechanism secures the bracket.
In another aspect, the present invention embraces a printer including: a housing; a removable bracket holding a print head assembly configured for printing to print media traveling on a media path, the removable bracket having an attachment portion comprising an opening including a slot; and a shaft configured for receiving and removably retaining the removable bracket, wherein the shaft is fixed and at least partially enclosed in the housing. The shaft includes a retaining assembly having a stop surface at a first end of the shaft, a first shaft section having a profile geometry including flat faces to allow the attachment portion of the bracket to be received onto the shaft at the first shaft section, a second shaft section having a profile geometry preventing removal of the attachment portion from the shaft at the second shaft section, and a positioning assembly extending axially along the shaft to resiliently engage the bracket when the bracket is received on the shaft at the first shaft section. When the attachment portion of the bracket is received on the shaft at the first shaft section, the positioning assembly is configured to engage and releasably reposition the bracket onto the second shaft section and against the retaining assembly.
In an exemplary embodiment, the opening of the attachment portion of the bracket includes a c-shaped opening.
In another exemplary embodiment, the positioning assembly includes a compression spring and a plunger.
In yet another exemplary embodiment, the shaft includes chamfers proximate the flat faces of first shaft section.
In yet another exemplary embodiment, the profile geometry of the second shaft section is a circle. When the attachment portion of the bracket is positioned on the second shaft section, the c-shaped opening of the attachment portion of the bracket (i) allows the bracket to pivot about the shaft, and (ii) prevents detachment of the bracket from the second shaft section.
In yet another exemplary embodiment, the printer housing includes torsion springs. When the attachment portion of the bracket is received on the shaft at the first shaft section, the torsion springs are configured for supporting the bracket in a supported position and the bracket is slidably positionable between the first shaft section and the second shaft section.
In yet another exemplary embodiment, the housing includes a latch mechanism for securing the bracket into a releasably retained position on the shaft when the attachment portion of the bracket is positioned on the second shaft section and against the retaining assembly, and the torsion springs are compressed by the bracket when the latch mechanism secures the bracket.
In yet another aspect, the present invention embraces a method including: mounting a print head assembly onto a bracket having an attachment portion that includes an opening; removably positioning the attachment portion of the bracket onto a first section of a fixed shaft that is at least partially enclosed in a printer housing, the first shaft section having a profile geometry to allow the attachment portion of the bracket to be removably received onto the shaft at the first shaft section; resiliently engaging the bracket with a positioning assembly extending axially along the shaft; removably positioning the attachment portion of the bracket onto a second section of the shaft via the positioning assembly, the second shaft section having a profile geometry preventing removal of the attachment portion of the bracket from the shaft at the second shaft section; and removably positioning the attachment portion of the bracket against a stop surface of a retaining assembly via the positioning assembly.
In an exemplary embodiment, the method includes securing the bracket into a releasably retained position on the second portion of the shaft and against the stop surface via a latch mechanism.
In another exemplary embodiment, the method includes releasing the bracket from the releasably retained position via the latch mechanism, disengaging the positioning assembly from the bracket, and repositioning the attachment portion of the bracket onto the first section of the fixed shaft.
In yet another exemplary embodiment, the method includes removing the attachment portion of the bracket from the first section of the fixed shaft.
The foregoing illustrative summary, as well as other exemplary objectives and/or advantages of the invention, and the manner in which the same are accomplished, are further explained within the following detailed description and its accompanying drawings.
The present invention embraces improved systems, devices, and methods for removably retaining a print head assembly on a printer.
The exemplary printer 10 includes a main housing portion 18 and a housing cover portion 11 which are joined by hinge 19. The printer 10 may be placed in a cover-open position (as shown in
As shown in
A print station assembly 20 is at least partially mounted within the printer's housing. The exemplary print station assembly 20 includes a ribbon supply 22 for supplying (as illustrated by arrow A) transfer ribbon (e.g., ink ribbon composed at least partially of wax and/or resin) for use by an adjustable print head assembly 38 during printing operations, and a ribbon take up spool 21 for collecting used print ribbon. Other print station arrangements or components may be utilized, and the present disclosure is not limited to the illustrative arrangements provided herein.
The exemplary print head assembly 38 includes a thermal print head and can include adjustment mechanisms (e.g., screws for adjusting pressure and/or pressure bias, not explicitly shown).
A media dispenser 43 (e.g., operatively connected with a motor) is geared to a platen roller 39 for advancing print media 25 (e.g., labels on removable backing) from a media supply along a media transport pathway (illustrated by arrow 26) to the print head assembly 38 and, finally, through the media slot 17 (e.g., after printing). The exemplary print media supply or print roll support 24 of printer 10 is in the form of a spool or hub, but may take other forms.
The exemplary print head loading mechanism 50 includes a bracket 52. The bracket 52 is used for holding (e.g., supporting, retaining, etc.) a print head assembly (e.g., print head assembly 38) for printing to print media traveling on a media path. The print head assembly may be fixed (e.g., removably attached, fastened, etc.) to the bracket 52 using various attachment mechanisms (e.g., fasteners, clips, etc.), and the present disclosure is not limited to any particular form.
A shaft 54 of the print head loading mechanism 50 is designed to receive and removably retain the bracket 52 on the shaft 54 (as further described below) thereby providing a stable loading base for the print head assembly. The shaft 54 can include a retaining assembly 56 portion which provides a datum face or face side (e.g., a stop surface) for securely retaining the bracket 52 on the shaft 54 when the print head loading mechanism 50 is placed into in a retained position.
In the retained position, a positioning assembly 58 extending axially along the shaft 54 resiliently engages portions of the bracket 52 and releasably retains the bracket 52 against the retaining assembly 56 which provides a stop surface to secure the bracket 52 into position about the shaft 54.
As shown in
As shown in
As best shown in the close-up or zoomed view at
Notably, as shown in the cross-sectional view of
While the profile geometry of the second shaft sections 66 (e.g., full circle feature) prevents the print head bracket's attachment portions 68 (e.g., c-shaped feature) from fully detaching from the shaft 54, the bracket 52 can still pivot/rotate about the fixed shaft 54 when the bracket 52 is positioned on the second shaft sections 66 (as illustrated by arrow 72).
To transition from the retained position into the remove position, a user would slide the positioning assembly 58 (e.g., via the plunger 62) away from the shaft's retaining assembly 56 portion to release the attachment portions 68 of the bracket. The user would then slide the bracket's attachment portions 68 (e.g., the c-shaped feature) into the flat face or faceted zones 64a of the first shaft sections 64 (
In other embodiments, the positioning assembly 58 may include mechanisms such that the positioning assembly (e.g., via plunger 62 or other component) can be mated or otherwise releasably latched along the shaft when it is pulled back by the user so that the user is not required to hold the plunger with one hand and remove the bracket 52 with the other hand after the bracket attachment portions 68 are released (e.g., a thumb-screw, clip, anchor, etc.).
As shown in the cross-sectional view of
Although exemplary arrangements and profile geometries for shaft sections and bracket attachment portions are described above, the present disclosure is not limited to the illustrative examples provided herein. Notably, the profile geometries of the respective features could take any number of shapes or configurations as long as the profiles respectively correspond for accomplishing retain and remove positioning. In other non-limiting examples, rather than facets or faces the first shaft sections could be of a smaller diameter circular cross-section in comparison to the second shaft sections, thereby sliding past suitably designed bracket attachment portions.
After removal, to reattach the bracket 54 (e.g., retaining/supporting a new print head), a user would slide the positioning assembly 58 away (e.g., via the plunger 62), engage or support the bracket attachment portions 68 onto the torsion springs 70, slide the attachment portions past the flat face zones 64a of the first shaft sections 64, then release the positioning assembly 58. In this regard, the plunger 62 of the positioning assembly 58 will push the attachment portions 68 past the lead in chamfers 72 (
Although lead in chamfers 72 are described for assisting in the transition to the retained position, other transitions may be used (e.g., ramps, slopes, bevels, etc.), and in some contemplated embodiments chamfers or similar forms of assistance may be omitted based upon the profile geometries chosen.
The function of the torsional springs 72 is to lift and support the print head bracket 52 when the activation lever 74 is unlatched. The torsional springs 72 are designed so that the print head bracket 52 will be supported such that it will be able to slide along contact points when moving between the retain position and remove position.
Turning to
At step 110, the attachment portion of the bracket is removably positioned onto first sections of a fixed shaft that is at least partially enclosed in a printer housing, the first shaft sections having a profile geometry (e.g., having facets or flat faces) to allow the attachment portion of the bracket to be removably received onto the shaft at the first shaft sections.
At step 115, the bracket is engaged with a resilient positioning assembly that extends axially along the shaft (e.g., via plunger 62).
At step 120, the attachment portion of the bracket is removably positioned onto second sections of the shaft via the engagement of the positioning assembly, the second shaft sections having a profile geometry (e.g., a full circle profile) preventing removal of the attachment portion of the bracket from the shaft at the second shaft sections.
At step 125, the attachment portion of the bracket is releasably positioned against a stop surface of a retaining assembly of the shaft via the engagement of the positioning assembly.
At step 130, the bracket is secured into a releasably retained position on the second portion of the shaft and against the stop surface via a latch mechanism.
Although not explicitly shown in
To supplement the present disclosure, this application incorporates entirely by reference the following commonly assigned patents, patent application publications, and patent applications:
In the specification and/or figures, typical embodiments of the invention have been disclosed. The present invention is not limited to such exemplary embodiments. The use of the term “and/or” includes any and all combinations of one or more of the associated listed items. The figures are schematic representations and so are not necessarily drawn to scale. Unless otherwise noted, specific terms have been used in a generic and descriptive sense and not for purposes of limitation.
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