The present disclosure relates generally to a tool for removing a component from a turbomachine.
Industrial and power generation turbomachines include a casing that houses a turbine. The turbine includes a plurality of rotor blades, or buckets, positioned along a gas flow path through the turbine, the blades supported by a number of turbine rotor wheels. The rotor blades and wheels define a plurality of turbine stages. Turbomachines also include one or more combustors that generate hot gases. The hot gasses may pass through a transition piece toward the plurality of turbine stages. In addition to hot gases from the one or more combustors, gases at a lower temperature flow from a compressor toward a wheelspace of the turbine. The lower temperature gases provide cooling for the rotor wheels as well as other internal components of the turbine. In order to prevent hot gases from entering the wheelspace, the turbine includes near flow path seals arranged between adjacent rotor wheels or rotor blades. The near flow path seals may be configured to fit closely adjacent the rotor wheels or rotor blades to reduce the leakage of hot gasses from the gas path into the wheelspace.
Generally, each of the rotor blades for a given stage in the turbine are attached to the respective rotor wheel using a dovetail assembly—i.e., the base of the rotor blade has a shape that is complementary to a slot in the rotor wheel—allowing the dovetail end of the rotor blade to slide into the dovetail slot in the rotor wheel and be held in position during operation of the turbine. Additionally, in certain turbines the near flow path seals may be attached at their base to rotor wheels using a similar dovetail assembly. Such a construction can ensure proper alignment of the rotor blades and near flow path seals during operation of the turbomachine. However, once all of the near flow path seals are installed for a given seal member rotor, the base of the seals may not be easily accessible.
Such a construction may create some difficulty when, for example, a maintenance worker needs to remove one or more of the near flow path seals. Further, each dovetail slot in the near flow path seal rotor wheel may include a C-shaped seal in the root for sealing the slot. The C-shaped seal necessitates applying a high force to the near flow path seal to remove it from the dovetail slot. The removal of near flow path seals is currently carried out in three ways. In later stages of the turbomachine, space is sufficient to allow installation and use of a hydraulic operated removal system (such as disclosed in U.S. patent application Ser. No. 14/277,232, filed May 14, 2014, and currently pending). At early stages of many turbomachines, such as between first and second stages and second and third stages, the space constraints prohibit use of the hydraulic operated removal system for removal of near flow path seals. In these situations, in one approach, the removal process is performed by hand with the force applied with a hammer, which makes it nearly impossible to remove the near flow path seals without damaging the component and surrounding structure. In order to address this situation, US patent application publication 2015/0260043, filed Mar. 12, 2014, discloses a removal tool for near flow path seals that operatively slides into a dovetail in a rotor wheel adjacent to the near flow path seal as the tool pulls on the near flow path seal. This approach has been found to be non-functional for a number of reasons, most notably, because the path of the adjacent rotor wheel dovetail is misaligned with the ideal path in which to pull the seal to remove it from its dovetail. This approach can also cause damage to the seal.
Aspects and advantages of the disclosure are set forth below in the following description, or may be obvious from the description, or may be learned through practice of the disclosure.
In one exemplary embodiment of the present disclosure a tool for removing a component of a turbomachine, comprising: a body including a connection portion configured to engage the component; and a force section connected to the body and configured to transfer a force to the connection portion of the body in a direction at an acute angle relative to a longitudinal axis of a dovetail slot of a rotor wheel of the turbomachine.
In one exemplary aspect of the present disclosure a method for removing a component of a turbomachine, comprising: positioning a tool near an outer circumference of a rotor wheel of the turbomachine such that a connection portion of the tool contacts the component; and applying a force to the component of the turbomachine using the tool by applying the force to a force section of the tool, the force being transferred from the force section to the connection portion at an acute angle relative to a longitudinal axis of a dovetail slot of the rotor wheel of the turbomachine.
In another exemplary embodiment of the present disclosure an assembly for removing a component in a turbomachine, comprising: a first rotor wheel, the component being slidably coupled to the first rotor wheel; a second rotor wheel positioned adjacent to the first rotor wheel, the second rotor wheel defining a slot; and a removal tool including: a body including a connection portion configured to contact the component; and a force section connected to the body and configured to transfer a force to the connection portion of the body in a direction at an acute angle relative to a longitudinal axis of the slot of the second rotor wheel of the turbomachine.
These and other features, aspects and advantages of the present disclosure will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and, together with the description, serve to explain the principles of the disclosure.
A full and enabling disclosure of the present disclosure, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Reference now will be made in detail to embodiments of the disclosure, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the disclosure, not limitation of the disclosure. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the scope or spirit of the disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents.
With reference to
Compressor portion 4 is also linked to turbine portion 6 through a common compressor/turbine shaft 12. With this arrangement, compressor portion 4 delivers compressed air to combustor assembly 8. The compressed air may mix with a combustible fluid to form a combustible mixture. The combustible mixture may then be combusted in combustor assembly 8 to form products of combustion that are delivered to turbine portion 6 through a transition piece (not shown). The products of combustion expand through turbine portion 6 to power, for example, a generator, a pump, an aircraft or the like (also not shown).
A more detailed cross-sectional view of one section 7 of turbine portion 6 of
At first stage 20 of turbine portion 6, rotor blades 32 are mounted to the respective rotor wheel 34 using a dovetail assembly. More particularly, rotor blade 32 includes a dovetail member 33 at a first end of rotor blade 32 and rotor wheel 34 defines a dovetail slot 35 (
Turbine portion 6 also includes a plurality of near flow path seal members 60, 62, and 64 arranged between adjacent ones of first, second, third, and fourth stages 20, 21, 22, 23 of turbine portion 6. Near flow path seal members 60, 62, 64 are mounted to seal member rotor wheels 70, 72, and 74 and are configured to prevent an exchange of gases between gas path 18 and a wheelspace 65 of turbomachine 2. More particularly, as indicated in
Similar to the mechanism described for mounting rotor blades 32 to rotor wheel 43, as shown in
It should be appreciated, however, that in other exemplary embodiments of turbomachine 2, any suitable number of stages in turbine portion 6 may be provided. For example, in other exemplary embodiments, turbine portion 6 may only include three stages, i.e., three stages of rotor blades and rotor wheels, with two sets of near flow path seals positioned therebetween.
When removing near flow path seals 60, it may generally be preferable to apply a force directly to first end 66 of seals 60 so as to minimize any moment created on stem 67. However, due to the position of near flow path seals 60 and rotor wheel 70 relative to first and second stage rotor wheels 34, 41 (
Referring now to
Tool 100 generally includes a body 102 and a force section 132. In contrast to conventional tools, tool 100 does not include a portion that aligns it, or slidingly engages it, to dovetail slot 35. Rather, body 102 is circumferentially sized, i.e., in a direction about rotor wheel 34, to either not fit into dovetail slot 35, or to readily move into and out of dovetail slot 35. Accordingly, when body 102 is positioned within dovetail slot 35, body 102 of tool 100 may only move in a direction generally parallel to the longitudinal axis AA body 102. However, body 102 may also be positioned at a large number of positions radially outward of dovetail slot 35 that allows body 102, and the force applied thereto and to seal 60, to be applied along a variety of directions, easing removal.
Body 102 of tool 100 additionally includes a connection portion 104 configured to contact the component, i.e., engage the component. For the exemplary embodiment of
Clamp 106 defines an upper clamping surface 120 and a lower clamping surface 122 (see particularly
It should be appreciated, however, that the construction of body 102 and connection portion 104 are by way of example only. In other exemplary embodiments of the present disclosure, tool 100 may have any other suitable design for body 102, connection portion 104, or both. Additionally or alternatively, the connection portion 104 may have any other design suitable for contacting the component, or attaching body 102 of tool 100 to the component. Furthermore, although the exemplary tool 100 is shown positioned radially outside of slot 35 defined in first stage rotor wheel 34 and attached to near flow path seal 60, in other exemplary embodiments of the present disclosure, tool 100 may be configured to be positioned relative to a dovetail slot defined by the second, third, or fourth stage rotor wheels 41, 48, or 55. In any of such exemplary embodiments, connection portion 104 of tool 100 may also be designed to attach tool 100 to any of the adjacent near flow path seals 62 or 64 at an appropriate angle such that the any damage to the near flow path seals is minimized during removal. Further, a set of clamps 106 may be provided, each clamp for selective coupling to body 102, e.g., using threaded fastener 170, and having a different sized clamping area between upper clamping surface 120 and lower clamping surface 122 than other clamps in the set of clamps.
Referring now particularly to
Slide hammer 134 additionally includes a handle 138 defining a through hole 139, wherein rod 136 extends through the through hole 139 of handle 138. The shape of through hole 139 is complementary to the shape of rod 136, such that handle 138 may move freely along the longitudinal axis AR of rod 136. Further, slide hammer 134 includes a stopper 140 positioned at a distal end 146 of rod 136. Stopper 140 defines a diameter Ds that is greater than the diameter DR of rod 136 and through hole 139, such that stopper 140 prevents handle 138 from sliding off rod 136. Stopper 140 is attached to rod 136 using, for example, a bolt 144, or other mechanism such as welding.
Such a construction may allow a user to generate a force by quickly transitioning handle 138 between a first position 150 adjacent to rear end 130 of body 102 (as shown in
The direction of the force may take a variety of forms as illustrated in
It should also be appreciated that in other exemplary embodiments, the tool 100 may include any other suitable force section 132. For example, in other exemplary embodiments, force section 132 may simply be a notch extending from body 102 of tool 100 configured to receive a force from an external source, such as a hammer or peening gun operated by a user, and transfer such force to body 102 of tool 100. Furthermore, rod 136 may take alternative forms. For example, rod 136 may include a set of rods, each rod for selectively coupling to body 102 and having a different length than other rods in the set of rods. In this fashion, along with perhaps different size clamps 106 as described herein, tool 100 can be custom sized for the particular stage of turbomachine at which it is to be applied and also the available access space at the respective stage. Rod 136 and handle 138 have a number of alternative shapes also. Stopper 140 may also take alternative forms. For example, as shown in
It should also be appreciated that although for the exemplary embodiment of
As may be seen most clearly in
An exemplary method for removing a component of a turbomachine is also provided. The method may include positioning tool 100 near an outer circumference of rotor wheel 34, such that connection portion 104 of tool 100 contacts a near flow path seal 60, i.e., component. Rotor wheel 34 is positioned in turbine portion 6 of the turbomachine. For the exemplary method, positioning may include resting the tool on a portion of rotor wheel 34 or holding it suspended radially outward thereof. The method may also include attaching tool 100 to near flow path seal 60 using connection portion 104 of the tool. In certain exemplary embodiments of the present disclosure, connection portion 104 of the tool may include clamp 106, and attaching the tool to the near flow path seal may include attaching the clamp to the near flow path seal.
The method may further include applying a force to force section 132 of tool 100, such that the force is transferred from the force section to the connection portion. Portion(s) of tool 100 may interact with dovetail slot 35 defined in rotor wheel 34 such that the force is transferred to connection portion 104 in a direction substantially parallel to a longitudinal axis of dovetail slot 35. Alternatively, tool 100 may be radially outward of dovetail slot 35 and positioned at any angle to ease removal of seal 60 from its dovetail slot. The force applied to force section 104 may be applied using slide hammer 134, or a linear actuator 186. As shown, the method may further include sliding handle 138 of slide hammer 134 away from body 102 of tool 100 until the handle hits stopper 140. Such a step may allow slide hammer 134 to exert a pulling force on tool 100 in a direction away from the component, or near flow path seal 60. The force can alternatively be applied to stopper 144 by linear actuator 186. The exemplary method may further include applying the force to the component, or near flow path seal. In certain exemplary aspects, applying the force to the component may include transferring the force applied to force section 132 to body 102 of tool 100, or more particularly, transferring the force to connection portion 104 of the body of the tool in any desired angle selected by a user in positioning tool 100. The force may then be applied to the component. Such a process may allow for removal of the near flow path seal by pulling it out of the dovetail slot defined in the rotor wheel while minimizing any damage to the near flow path seal.
This written description uses examples to disclose the disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
This application is related to application Ser. No. 14/988,223, filed on Jan. 5, 2016, currently pending.