The present invention relates to the technical field of synthetic leather, and in particular, to a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength and a preparation method thereof.
Synthetic leather is usually a simulated leather product made of a non-woven fabric serving as the base material, coated with polyurethane or polyvinyl chloride on the surface and processed by film. Polyurethane synthetic leather is widely applied to shoes, furniture, clothing, luggage, and automotive interiors due to the characteristics of excellent wear resistance, folding resistance, water resistance, moisture permeability and weather resistance, and has become an optimal choice for replacing natural leather. However, these leather products are in close contact with the human body and are prone to absorb sweat and sebum containing metabolites from sweat of skin, providing a nutrient source for the derivative reproduction of bacteria. The derivative reproduction of bacteria not only produces unpleasant odors and reduces the application performance of the products (such as discoloration and reduced mechanical strength), but also even threatens human health and life safety (such as causing skin diseases, and entering the body to induce diseases).
A halamine antimicrobial agent refers to an antimicrobial agent with a molecular structure containing one or more N—X structures (X is Cl, Br and other halogens), and is a renewable antimicrobial agent prepared by reacting a compound containing amine, amide or imide groups with hypohalite. The molecular structure of the halamine compound can introduce double bonds (C═C) (such as ADMH and VBDMH), hydroxyl (—OH) (such as MDMH), silicon hydroxyl (Si—OH) (such as DTH) and other active groups, which can improve the bonding strength between the antibacterial agent and the matrix through valence bond bonding, thereby improving the antibacterial durability of the grafted modified material. The halamine antibacterial agent has been the focus of research for the antibacterial material due to the high efficiency, broad spectrum and non-mutagenicity. Patent Application No. 202010796537.9 discloses a preparation method of an antibacterial polyurethane nanofiber. The specific method comprises: grafting a hydrophilic polyacrylic acid polymer onto a tetraalkylpiperidinol monomer, and blending with hydrophobic polyurethane, and preparing a nanofiber membrane with a certain hydrophilic/hydrophobic polymer interpenetrating network structure by electrospinning. According to Patent Application No. 202310346920.8 and “Structure and Antibacterial Properties of Polyurethane Nanofiber Membrane Modified by Halamine Compounds” (Printing and Dyeing, 2023, (7):1-6), 1-hydroxymethyl-5,5-dimethylhydantoin (MDMH) is used as a monomer, which is grafted into the structure during the polyurethane synthesis process and then prepared into a nanofiber membrane by electrospinning. The molecular structures of the tetraalkylpiperidinol monomer and the MDMH only contain one hydroxyl group, which can easily cause the linear polyurethane molecular chain to undergo end-capping termination reactions, making it difficult to control the molecular weight of the polyurethane; and the molecular weight distribution relatively broad, which in turn affects the performance of the nanofiber membrane. Patent Application No. 202210809792.1 discloses a preparation method of a polyurethane nanofiber material for air purification, which comprises firstly pre-polymerizing polycaprolactone and methylene diphenyl diisocyanate, then participating in the polymerization reaction of polyurethane by utilizing two hydroxyl groups (—OH) in imidazolidinyl urea, then mixing the imidazolidinyl urea modified polyurethane with common polyurethane, and finally preparing the antibacterial nanofiber through electrospinning. Although this method solves the influence of the antibacterial monomer on the molecular weight of the polyurethane, it is relatively expensive.
The data show that although N—Cl halamines have excellent antibacterial properties and renewability, the instability of the N—Cl bond under long-wave ultraviolet light of 315-400 nm causes the active chlorine content to decrease rapidly in a short period of time, leading to the rapid decrease in the antibacterial properties of the material. At present, although there have been many reports on the use of halamine structural compounds to impart durable and renewable antibacterial properties to polyurethane, there have been no reports on how to improve the light resistance of the antibacterial properties of N—Cl halamine-modified waterborne polyurethane.
The waterborne polyurethane is a novel polyurethane system that uses water instead of organic solvents as a dispersion medium. Compared with solvent-based polyurethane, although the waterborne polyurethane has the advantage of environmental protection, the bonding strength between the waterborne polyurethane and leather base fabric is low, which makes it easy for the surface layer and the base fabric of the synthetic leather to peel off. At present, there are two main common methods to improve peel strength, wherein one method is to apply a layer of adhesive between the surface layer and the base fabric (Patent Application No. 202210204113.8), and the other is to introduce epoxy resin into the polyurethane structure. Although these two commonly used methods are relatively effective, they only consider the effects of surface resin and adhesive, and do not consider the fiber structure of the base fabric, resulting in limited improvement.
An objective of the present invention is to provide a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength and a preparation method thereof, which solve the problems of low bonding strength between synthetic leather base fabric and polyurethane emulsion prepared by prior art, easy peeling and poor antibacterial properties of the polyurethane emulsion.
To achieve the above objective, the present invention provides the following technical solutions.
The present invention provides a preparation method of a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, which comprises the following steps:
Preferably, in the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, the base fabric is one of a polyester filament knitted fabric, a polyester filament woven fabric, a polyester staple fiber knitted fabric, a polyester staple fiber woven fabric, a polyester staple fiber spunlace non-woven fabric and a polyester staple fiber needle-punched non-woven fabric.
Preferably, in the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, the surface modification liquid comprises the following components: 10-15 mL/L of benzyl alcohol, 0.3-0.5 g/L of accelerator and 15-20 g/L of sodium hydroxide;
Preferably, in the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, the renewable and durable antibacterial waterborne polyurethane emulsion is coated on the release paper in an amount of 150-200 g/m2.
Preferably, in the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, the chlorination treatment is impregnating in a sodium hypochlorite solution; the available chlorine content of the sodium hypochlorite solution is 3000 ppm; the liquor ratio of the impregnation is 1:(5-10); and the impregnation is performed for 20-30 min.
Preferably, according to the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, in the preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion, the mass ratio of the polymer diol and diisocyanate in the step (1) is (30-40):(15-20);
Preferably, according to the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, in the preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion, the ultraviolet absorbent in the step (4) is 2,4-dihydroxybenzophenone;
Preferably, according to the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, in the preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion, the mass-to-volume ratio of the polymer diol in the step (1) to the antioxidant, the triethylamine and the N,N-dimethylformamide in the step (5) is (30-40) g:(0.01-0.1) g:(3-5) g:(5-15) mL;
Preferably, according to the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, in the preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion, the viscosity in the step (6) is 7000-8000 Pa/s;
The present invention further provides a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength prepared by the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength.
It can be known from the technical solutions that, compared with the prior art, the present invention has the following beneficial effects.
To more clearly illustrate the technical solutions in the examples of the present invention or in the prior art, the drawings used in the description of the examples or the prior art are briefly introduced below.
The present invention provides a preparation method of a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, which comprises the following steps:
In the present invention, the base fabric is preferably one of a polyester filament knitted fabric, a polyester filament woven fabric, a polyester staple fiber knitted fabric, a polyester staple fiber woven fabric, a polyester staple fiber spunlace non-woven fabric and a polyester staple fiber needle-punched non-woven fabric; further preferably a polyester filament woven fabric, a polyester staple fiber woven fabric and a polyester staple fiber spunlace non-woven fabric; and more preferably a polyester staple fiber woven fabric.
In the present invention, the surface modification liquid preferably comprises the following components: 10-15 mL/L of benzyl alcohol, 0.3-0.5 g/L of accelerator and 15-20 g/L of sodium hydroxide; further preferably 11-14 mL/L of benzyl alcohol, 0.35-0.45 g/L of accelerator and 17-19 g/L of sodium hydroxide; and more preferably 12 mL/L of benzyl alcohol, 0.4 g/L of accelerator and 18 g/L of sodium hydroxide.
In the present invention, the accelerator is preferably one of dodecyl dimethyl benzyl ammonium chloride, hexadecyl trimethyl ammonium bromide and octadecyl dimethyl hydroxyethyl ammonium nitrate; further preferably dodecyl dimethyl benzyl ammonium chloride or hexadecyl trimethyl ammonium bromide; and more preferably dodecyl dimethyl benzyl ammonium chloride.
In the present invention, the liquor ratio of the impregnation is preferably 1:(5-10), further preferably 1:(6-10), and more preferably 1:10; the impregnation is performed at a temperature of preferably 100-120° C., further preferably 105-115° C., and more preferably 110° C.; and the impregnation is performed for preferably 20-30 min, further preferably 25-30 min, and more preferably 30 min.
In the present invention, the renewable and durable antibacterial waterborne polyurethane emulsion is coated on the release paper in an amount of preferably 150-200 g/m2, further preferably 160-180 g/m2, and more preferably 170 g/m2.
In the present invention, the renewable and durable antibacterial waterborne polyurethane emulsion is dried preferably at 110° C. for 5 min after being coated on release paper. In the present invention, the adhering is performed at a speed of 7 m/min.
In the present invention, the pretreated base fabric is dried preferably at 130° C. for 3 min after being adhered to the polyurethane surface layer.
In the present invention, the chlorination treatment is preferably impregnating in a sodium hypochlorite solution; the available chlorine content of the sodium hypochlorite solution is preferably 3000 ppm; the liquor ratio of the impregnation is preferably 1:(5-10), further preferably 1:(5-7), and more preferably 1:5; and the impregnation is performed for preferably 20-30 min, further preferably 22-30 min, and more preferably 30 min.
The present invention further provides a preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion, which comprises the following steps: (1) mixing polymer diol and diisocyanate for reaction to obtain a mixture a;
In the present invention, the polymer diol in the step (1) is further subjected to dehydration treatment before use; the dehydration treatment is performed at a temperature of preferably 80° C.; and the dehydration treatment is performed for preferably 2 h.
In the present invention, the polymer diol in the step (1) is preferably a mixture of polycaprolactone polyol (PLG) and polyester diol (PBA2000) in a mass ratio of 1:2.
In the present invention, the diisocyanate in the step (1) is preferably a mixture of isophorone diisocyanate (IPDI) and dicyclohexylmethane diisocyanate (HMDI) in a mass ratio of 3:1.
In the present invention, the mass ratio of the polymer diol to the diisocyanate in the step (1) is preferably (30-40):(15-20), further preferably (30-35):(17-20), and more preferably 30:20.
In the present invention, the reaction in the step (1) is performed at a temperature of preferably 60-65° C., further preferably 63-65° C., and more preferably 65° C.; and the reaction in the step (1) is performed for preferably 60-90 min, further preferably 70-90 min, and more preferably 80 min.
In the present invention, the mass-to-volume ratio of the polymer diol in the step (1) to the dibutyltin dilaurate and the N,N-dimethylformamide in the step (2) is (30-40) g:(0.1-0.3) g):(10-20) mL, further preferably (30-35) g:(0.1-0.2) g:(12-18) mL, and more preferably 30 g:0.1 g: 15 mL.
In the present invention, the reaction in the step (2) is performed at a temperature of preferably 70-75° C., further preferably 70-73° C., and more preferably 70° C.; and the reaction in the step (2) is performed for preferably 90-120 min, further preferably 100-115 min, and more preferably 110 min.
In the present invention, the mixing in the step (2) is preferably as follows: preliminarily mixing dibutyltin dilaurate with the mixture a at the reaction temperature in the step (1), and then adding N,N-dimethylformamide into a mixed system consisting of the mixture a and dibutyltin dilaurate in an equal amount for 2-5 times in the process of raising the reaction temperature in the step (1) to the reaction temperature in the step (2) to complete mixing.
In the present invention, the mass-to-volume ratio of the polymer diol in the step (1) to the chain extender, the epoxy resin and the N,N-dimethylformamide in the step (3) is (30-40) g:(3-5) g:(5-8) g:(15-20) mL; further preferably (30-35) g:(3.2-4.5) g:(6-8) g:(18-20) mL; and more preferably 30 g:4 g:8 g:20 mL.
In the present invention, the reaction in the step (3) is performed at a temperature of preferably 80-90° C., further preferably 80-86° C., and more preferably 85° C.; and the reaction in the step (3) is performed for preferably 30-45 min, further preferably 40-45 min, and more preferably 45 min.
In the present invention, the chain extender in the step (3) is preferably 1,4-butanediol (BDO).
In the present invention, the epoxy resin in the step (3) is preferably epoxy resin E51.
In the present invention, the halamine antibacterial monomer in the step (4) is preferably 3-(2,3-dihydroxypropyl)-5,5-dimethylhydantoin and has the structural formula as follows:
In the present invention, a preparation method of 3-(2,3-dihydroxypropyl)-5,5-dimethylhydantoin comprises the following steps: dissolving 0.01 mol of 5,5-dimethylhydantoin in 50 mL of deionized water, stirring uniformly, adding 0.02 mol of NaOH, and placing in a 250 mL flat-bottomed flask for later use after completely dissolving; dissolving 0.01 mol of 3-chloroglycerol in 50 mL of deionized water, slowly and dropwise adding the solution into the 5,5-dimethylhydantoin solution for the next reaction, and fully reacting for 12 h at room temperature under the action of magnetic stirring; after the reaction is completed, adjusting the pH value of the reaction solution to 6.0 by using dilute sulfuric acid; then removing the moisture of the solution after the reaction by using a rotary evaporator, and dissolving the obtained solid in DMF to remove a reaction byproduct NaCl through filtration; then distilling DMF in the filtrate off under reduced pressure to obtain 3-(2,3-dihydroxypropyl)-5,5-dimethylhydantoin.
In the present invention, the ultraviolet absorber in the step (4) is preferably 2,4-dihydroxybenzophenone.
In the present invention, the mass-to-volume ratio of the polymer diol in the step (1) to the halamine antibacterial monomer, the ultraviolet absorber and the N,N-dimethylformamide in the step (4) is (30-40) g:(1-3) g:(2-5) g:(15-25) mL; further preferably (30-35) g:(1-2) g:(3-5) g:(18-23) mL; and more preferably 30 g:2 g:4 g:20 mL.
In the present invention, the reaction in the step (4) is performed at a temperature of preferably 80-90° C., further preferably 80-85° C., and more preferably 80° C.; and the reaction in the step (4) is performed for preferably 60-90 min, further preferably 70-90 min, and more preferably 90 min.
In the present invention, the mass-to-volume ratio of the polymer diol in the step (1) to the antioxidant, the triethylamine and the N,N-dimethylformamide in the step (5) is (30-40) g:(0.01-0.1) g:(3-5) g:(5-15) mL; further preferably (30-35) g:(0.04-0.07) g:(4-5) g:(10-15) mL; and more preferably 30 g:0.06 g:4 g:10 mL.
In the present invention, the neutralization reaction in the step (5) is performed at a temperature of preferably 50-60° C., further preferably 52-56° C., and more preferably 55° C.; and the neutralization reaction in the step (5) is performed for preferably 30-60 min, further preferably 40-60 min, and more preferably 50 min.
In the present invention, the antioxidant in the step (5) is preferably an antioxidant 1010.
In the present invention, the viscosity in the step (6) is preferably 7000-8000 Pa/s; further preferably 7000-7500 Pa/s; and more preferably 7000 Pa/s.
In the present invention, the mass-to-volume ratio of the polymer diol in the step (1) to the water and the diethylenetriamine in the step (6) is (30-40) g:(200-300) mL:(0.5-1) mL; further preferably (30-35) g:(200-250) mL:(0.6-0.9) mL; and more preferably 30 g:200 mL: 0.8 mL.
In the present invention, the emulsification in the step (6) is performed at a temperature of preferably 25-30° C., further preferably 25-28° C., and more preferably 27° C.; and the emulsification in the step (6) is performed for preferably 60-90 min, further preferably 80-90 min, and more preferably 90 min.
In the present invention, the mixing in the step (6) is preferably as follows: firstly, adding the first part of water under stirring condition, quickly adding the rest water after phase inversion is successful, and then adding diethylenetriamine for emulsification.
In the present invention, the stirring is performed at a speed of preferably 1500 rpm.
In the present invention, the temperature of the water in the step (6) is preferably 5° C.
The present invention further provides a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength prepared by the preparation method of the renewable antibacterial waterborne polyurethane synthetic leather with high peel strength.
The technical solutions in the examples of the present invention will be clearly and completely described below. Apparently, the described examples are merely a part, rather than all of the examples of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
This example provides a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, which is prepared by the following steps:
The preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion in the step (2) comprises the following steps:
This example provides a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, which is prepared by the following steps:
The preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion in the step (2) comprises the following steps:
This example provides a renewable antibacterial waterborne polyurethane synthetic leather with high peel strength, which is prepared by the following steps:
The preparation method of the renewable and durable antibacterial waterborne polyurethane emulsion in the step (2) comprises the following steps:
This comparative example provides a waterborne polyurethane synthetic leather, which is specifically shown in Example 1, except that the base fabric is not subjected to surface modification, and the halamine antibacterial monomer and the ultraviolet absorber are not added into the waterborne polyurethane emulsion.
This comparative example provides a waterborne polyurethane synthetic leather, which is specifically shown in Example 1, except that the halamine antibacterial monomer and the ultraviolet absorber are not added into the waterborne polyurethane emulsion.
This comparative example provides a waterborne polyurethane synthetic leather, which is specifically shown in Example 1, except that the base fabric is not subjected to surface modification, and the epoxy resin E51, the halamine antibacterial monomer and the ultraviolet absorber are not added into the waterborne polyurethane emulsion.
This comparative example provides a waterborne polyurethane synthetic leather, which is specifically shown in Example 1, except that the ultraviolet absorber is not added into the waterborne polyurethane emulsion.
The renewable antibacterial waterborne polyurethane synthetic leather with high peel strength prepared in Example 1 and the waterborne polyurethane synthetic leather prepared in Comparative Examples 1 to 3 were subjected to peel strength tests according to the standard GB/T 2791-1995 Adhesive T Peel Strength Test Method: Flexible Materials to Flexible Materials. The test conditions were as follows: tensile rate 100 mm/min, gauge 100 mm. The test results are shown in Table 1.
SEM tests were performed on the surface-modified base fabric fiber in the step (1) of Example 1 and the non-surface-modified base fabric fiber in Comparative Example 1. The results are shown in
It can be seen from the data in Table 1 that the peel strength between the aqueous polyurethane emulsion prepared by polymerization with epoxy resin E51 and the base fabric (Comparative Example 1) is significantly greater than that without epoxy resin E51 (Comparative Example 3), and the alkali reduction treatment can effectively improve the peel strength between the polyurethane resin and the base fabric. This is because alkali reduction can construct a microscopic rough structure on the fiber surface (referring to
The renewable antibacterial waterborne polyurethane synthetic leather with high peel strength prepared in Example 1 and the waterborne polyurethane synthetic leather prepared in Comparative Examples 2 and 4 were tested for antibacterial properties. The antibacterial rate was tested according to the standard “GB/T 20944.1-2007 Evaluation of Antibacterial Properties of Textiles Part 1: Agar Plate Diffusion Method”. The washing method for washability is as follows: preparing 2 g/L washing liquid by using a phosphorus-free ECE standard synthetic detergent, soaking a sample in the washing liquid in a water bath at 25° C. for 10 min, fully cleaning with distilled water, drying, and marking as washing once; and the method for testing the light resistance comprises the following steps: irradiating the sample by a Q-SUN-Xe-2-HS type light fastness instrument under simulated sunlight condition, and then analyzing the antibacterial rate of the sample before and after irradiation. The results are shown in Table 2.
Escherichia coli
Staphylococcus
aureus
Escherichia coli
Staphylococcus
aureus
Escherichia coli
Staphylococcus
aureus
Escherichia coli
Staphylococcus
aureus
Escherichia coli
Staphylococcus
aureus
Escherichia coli
Staphylococcus
aureus
Escherichia coli
Staphylococcus
aureus
Escherichia coli
Staphylococcus
aureus
Note: “-” indicates no obvious antibacterial effect; and “/” indicates not measured.
It can be seen from the data in Table 2 that the synthetic leather without adding halamine antibacterial monomer (Comparative Example 2) has no significant antibacterial effect, and the synthetic leather with adding halamine antibacterial monomer (Comparative Example 4 and Example 1) has good antibacterial effect and good washability. It can be seen from the comparison between Comparative Example 4 and Example 1 that the ultraviolet absorber has no significant effect on the washability of the synthetic leather, but can significantly improve the light resistance of the synthetic leather. The antibacterial renewability test was performed on the synthetic leather prepared in Example 1. The data in Table 2 show that the waterborne polyurethane emulsion containing the halamine antibacterial monomer has good antibacterial renewability, and the halamine antibacterial monomer can obtain antibacterial renewability through repeated dehalogenation and halogenation. The schematic diagram of the dehalogenation and halogenation process is shown in
The above descriptions are only preferred embodiments of the present invention. It should be noted that those of ordinary skill in the art can also make several improvements and modifications without departing from the principle of the present invention, and such improvements and modifications shall fall within the protection scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202410103083.0 | Jan 2024 | CN | national |
This is a continuation application of the national phase entry of International Application No. PCT/CN2024/104913, filed on Jul. 11, 2024, which is based upon and claims priority to Chinese Patent Application No. 202410103083.0, filed on Jan. 25, 2024, the entire contents of which are incorporated herein by reference.
| Number | Date | Country |
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| 3028474 | Jan 2020 | CA |
| 101701425 | May 2010 | CN |
| 109535376 | Mar 2019 | CN |
| 111875775 | Nov 2020 | CN |
| 111893642 | Nov 2020 | CN |
| 113881005 | Jan 2022 | CN |
| 114574143 | Jun 2022 | CN |
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| 116288929 | Jun 2023 | CN |
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| 117626677 | Mar 2024 | CN |
| 102331834 | Dec 2021 | KR |
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| Yanjing Fan, Surface functionalization modification and antimicrobial properties of polyurethane materials, Chinese Master's Theses Full-text Database Engineering Science and Technology I, 2015, pp. 8, 28-30, 38-39, vol. 11. |
| GB/T2791-1995, Adhesives, T peel strength test method for a flexible-to-flexible test specimen assembly, The State Bureau of Quality and Technical Supervision of the People's Republic of China, 1995, China National Standards. |
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| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/CN2024/104913 | Jul 2024 | WO |
| Child | 18923749 | US |