This application having complete specification is based upon and claims priority from Indian provisional patent application no. 201721041401 filed on 12-Dec.-2017 and Indian provisional patent application no. 201821037920 filed on 6-Oct.-2018.
Embodiments of the present invention generally relate to a cooking system, and more particularly to a cooking system operating based on thermal storage and powered by electricity or renewable electric power or renewable energy.
Regular cooking requires thermal energy and thermal energy is abundantly available from various sources in multiple forms, such as renewable solar energy or from other sources as a by-product among others. Several techniques of capturing and using thermal energy are available at different scales. While, solar cookers and other solar powered appliances use solar energy at a smaller scale, solar energy power plants operate at a larger scale to provide electricity power through electricity grids. Most of the available solar cooking solutions operates on solar to thermal conversion, are cumbersome, not convenient, not indoor, not available in absence of direct sunlight etc. Modern cooking solutions are convenient which converts electricity to thermal energy by different technologies like microwave, induction, resistive hot-plate etc. Now having solar electric power becoming scalable, distributed and affordable cooking solution can be designed on it but biggest challenge remains in the gap of power generation time and demand time which can be bridged with electrical battery, but electrical battery being complex, toxic and costly, it becomes economically unviable. As cooking need thermal energy providing effective and economical method of delivering power remains a challenge.
According to various aspects of the invention, a cooking system is disclosed. The cooking system includes one or more thermal storages capable of storing thermal energy using electric power received from one or more energy source; one or more heat exchanger circuit for transferring the thermal energy from the one or more thermal storages to one or more cooking units arranged in heat exchanging relationship with the one or more thermal storages via one or more heat exchanger circuits. A cooking unit receives the thermal energy from the one or more thermal storages for cooking.
According to another aspect of the invention, a renewable energy-based cooking system is disclosed. The renewable energy-based cooking system includes an electric energy unit configured to generate electric power from a renewable energy source; one or more thermal storages capable of storing thermal energy from the electric power (e.g. the thermal storage works as electrical heating element) or indirectly by apparatus that converts electricity to heat e.g. resistive electrical heating element; one or more heat exchanger circuits for transferring the thermal energy from the thermal storage; and one or more cooking units arranged in heat exchanging relationship with one or more thermal storages via a heat exchanger circuit if the one or more heat exchanger circuits, wherein the cooking unit receives the thermal energy from the one or more thermal storages for cooking.
In another embodiment of the invention, a method of manufacturing a cooking system is disclosed. The method includes providing one or more thermal storages capable of storing thermal energy using the electric power received from an energy source; providing one or more heat exchanger circuits for transferring the thermal energy from the one or more thermal storages; and providing a cooking unit arranged in heat exchanging relationship with the one or more thermal storages via one or more heat exchanger circuits, wherein the cooking unit receives the thermal energy from the one or more thermal storage for cooking.
Before describing in detail, embodiments that are in accordance with the invention; it should be observed that the embodiments reside primarily in combinations of apparatus components related to heating utility and thermal storage-based cooking system. Accordingly, the apparatus components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the invention so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
As required, detailed embodiments of the invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art. Further, the terms and phrases used herein are not intended to be limiting but rather to provide an understandable description of the invention.
The terms “first,” “second,” “top”, “bottom” and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another, and the terms “a”, “one”, “the”, “this” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. The term plurality and “one or more” as used herein, is defined as one as or more than one and some places even none. The term another, as used herein, is defined as at least a second or more. The terms including—and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically. As used herein, the word “may” is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words “include”, “including”, and “includes” mean including, but not limited to. As used herein, the word “circuit” may be an open loop circuit or close loop circuit.
Various embodiments of a cooking system powered by thermal energy received from renewable energy source or electric power are described. The cooking system includes one or more thermal storages capable of storing thermal energy using electric power received from one or more energy source; one or more heat exchanger circuit for transferring the thermal energy from the one or more thermal storages; and one or more cooking units arranged in heat exchanging relationship with the one or more thermal storages via one or more heat exchanger circuits. The cooking unit receives the thermal energy from the one or more thermal storages for cooking. The thermal storage may be portable or stationary and may store thermal energy, for example, by elevating the temperature of a substance or energy level of a chemical substance as known in the art with sensible heat storage, latent heat storage or thermo-chemical heat storage.
According to one embodiment the thermal energy storage may store thermal energy by reducing the temperature of a substance to any temperature below ambient temperature, for example, below 0° Celsius. The thermal energy storage may be charged to acquire temperature below ambient temperature using cooling agents for example, coolant or any known refrigeration mechanism known in the art. According to an embodiment, the thermal energy utilization may dispense cold by interacting with such thermal energy storage storing substance below ambient temperature for example, below 0° Celsius.
The electric power from the energy source (such as, the energy source 106 or the power grid 108) may be supplied to a thermal storage for storing energy in the form of thermal energy. A programmable controller 112 controls, but not limited to, for example the amount, time, current or circuit of electric power supply to the thermal storage. The programmable controller 112 may also have other functionalities such as, switching between different energy sources such as, the energy source 106, the power grid 108, electrical battery 107 or other energy source for receiving electric power, controlling the amount of electric power received from the energy source and so on. For example, during daytime when solar energy is available the programmable controller 112 may receive the electric power from solar energy source. When the solar energy is not available, or if there is higher demand for solar energy than amount of solar energy available, the programmable controller 112 connects to the power grid 108 or electric battery 107 based on a pre-set dynamic program, for supplying the electric power for storing thermal energy or functioning of any electrical and electronic components of the system 100. Thus, based on e.g., the cost, demand, reliability alternate, future backup need, time, season, and availability of energy from different energy sources, the programmable controller 112 can shift receiving energy between these energy sources.
As discussed earlier, the energy received in the form of electric power can be transformed and stored as thermal energy in one or more thermal storages. In an embodiment, the thermal storage 102 may include a heating element 114 that is powered by the electric power to be directly transformed into heat or generate thermal energy. The thermal energy is stored in the thermal storage 102. As shown in the
Alternatively, in another embodiment, thermal storages may have water or other fluid for storing thermal energy. Thus, water in the thermal storage 104 may be heated by a heating element 116. The heating element 116 receives power from the energy source controlled by the programmable controller 112. The thermal energy from the water can be used by the cooking system 100 for cooking. Even though only two thermal storages i.e. the thermal storage 102 and the thermal storage 104 are shown in
As mentioned earlier, the cooking system 100 may include one or more electric batteries, such as the electric battery 107. The electric battery 107 may be charged by the electric power received from the energy source. In a scenario, when all the thermal storages are completely charged, or not being in use, or not required to be charged, the electric power may be diverted to the electric battery 107 for charging or to power grid 108 (only after suitable transformation). The programmable controller 112 may shift or direct the electric power to charge the electric battery 107. Thus, the charged electric battery 107 may act as an alternate source of energy storage. In addition to the thermal storages 102 and 104, the electric battery 107 acts as energy backup for cooking at night or during other energy demanding conditions. In an embodiment, the electric battery 107 may provide electric power to the programmable controller 112 for its operation, to supply power to other electric and electronic components of the cooking system 100. In a scenario, when energy source is supplying energy, or no more energy is required for thermal storages or cooking unit or electrical battery or heat exchanger circuit, then the controller 112 is programmed by a user or have dynamic capability to divert the electric power to power grid 108 (only after suitable transformation as known in the art).
In an embodiment, the thermal storages 102 and 104 may be provided with thermal insulation (e.g. a thermal insulation 118 for thermal storage 102) to reduce heat loss to the ambient atmosphere over long period of time e.g. hours and days. The thermal insulation may be a vacuum based thermal insulation according to an embodiment e.g. double walled vacuum container with one open mouth like water bottle or water jug as known in art. However, in another embodiment, any other thermal insulation known in the art may be used. Further, it may be envisioned that different combinations of thermal insulations can be provided to the thermal storages 102 and 104 according to various embodiments of the invention. There may be one or more sensors provided in each of the thermal storages to monitor the temperature or energy level and this temperature level or energy level is send to the programmable controller 112 for monitoring by wire or wireless connection. In an embodiment, if the temperature or energy level of the thermal storage falls below a threshold level, the sensor may communicate to the programmable controller 112 and the programmable controller 112 can further charge the thermal storage. Accordingly heating element (e.g. the heating element 114 and the heating element 116) may be powered with electricity to charge the thermal storage. In another embodiment, the sensor may communicate the temperature level or energy level in the thermal storage to the programmable controller 112, thereafter the programmable controller 112 may determine if the thermal storage can be charged further and accordingly charged. Similarly, if sensors of energy level indicate higher energy than a pre-set or dynamic threshold value, then the programmable controller 112 may transfer electrical energy to electrical battery 107. The working of the sensor and programmable controller 112 is further explained in conjunction with
In order to perform cooking in the cooking system 100, a cooking unit 119 is provided. In an embodiment the cooking unit 119 may be a cooking chamber capable of receiving one or more cooking utensils (such as, utensils 120-1 and 120-2) holding cooking content. The cooking unit 119 as shown in
In an alternate embodiment, another pump (similar to the pump 126) may draw hot water from the thermal storage 104 to heat the cooking unit 119. More specifically, the pump 126 draws the hot water and drives through the heat exchanger circuit 124 to heat the cooking unit 119. After the heat transfer, the low temperature water may be pumped into the thermal storage 104 or another thermal storage to get the water heated again. Even though this thermal storage that can receive the low temperature water is not shown, it can be an integral part of the cooking system 100 according to an embodiment. This thermal storage can be used for transferring low temperature water to the cooking system 100 based on the need for different purposes e.g. used as cooking content or pumped into another thermal storage or discarded. Further, it may be noted that the hot water or low temperature water may pass through the heat exchanger circuit 124 or any other heat exchanger circuit provided to transfer the thermal energy to the cooking unit 119 even though not shown in
Any water can be used as cooking content in the cooking unit 119. In an alternate embodiment, water may passed through the thermal storage 104 with separate heat exchange mechanism that converts water into steam or lower temperature water that will be used as cooking content, and the same may be controlled by programmable controller 112 with help of temperature and flow sensors, pump, pipes, valves and other fluid measuring devices known in the art.
In another embodiment, the hot water from the thermal storage 104 may be supplied or pumped into the cooking unit 119 or one of the cooking utensils for the purpose of cooking or as cooking content. The thermal storage 104 may be connected to the cooking unit 119 using a separate connection (not shown in
In another embodiment, the heat exchanger circuit 124 may have a thermic fluid (air or liquid) or thermally conductive material or phase change material that changes its energy state and transfers thermal energy for cooking. The thermal energy from one of the thermal storages 102 and 104 may change the energy state by temperature change or phase of the material (e.g. Solid-to-Liquid-to-Solid or Solid-Solid) or thermo-chemical reaction substance to transfer thermal energy to the cooking unit 119 for cooking. In yet another embodiment, the heat exchanger circuit 124 may include a heating element, and may include any electric heating element 127 which can be powered by the electric supply by programmable controller 112 for heating the cooking unit 119 for cooking. The heating element 127 may help in changing the phase of the phase change material or changing the viscosity of heat transfer fluid or thermic fluid (i.e. reduce viscosity of the fluid) in the heat exchanger circuit 124. The programmable controller 112 may control supply of power to heating element from one or more of the available energy sources when more energy is needed for cooking than that can be availed from the thermal storages. The heating element 127 may provide high range/amount of electric power or electric current, or various ranges of electric power to reduce viscosity of the heat transfer fluid or to supply high energy volume needed for cooking (e.g. cooking content volume more than stated capacity of thermal storage), or to perform high temperature cooking applications such as, oil based deep frying cooking, shallow fry, baking and so on.
In an embodiment, the thermal storage 102 may have a hot plate 128 placed on top or just integrated as part of the thermal storage 102 as shown in
The cooking system 100 also includes an electrical output socket 130 that can be utilized for electrical cooking appliances like induction, electrical hotplate, microwave, oven or any other electric appliance known in the art. These cooking appliances may be controlled by the programmable controller 112 with sensor feedback (wired or wireless) from the appliances. As mentioned earlier, operation of the cooking system 100 is monitored and controlled by the programmable controller 112 according to an embodiment. The programmable controller 112 may have a control panel and a display (shown in
Now moving on to
When the cooking unit 206 is not used for cooking, it can be used for storing raw food items. For this purpose, a refrigeration unit 220 connected to the cooking system 206 supplies cool air or refrigerating air or cold energy to the cooking chamber or to the cooking utensil to give a cold atmosphere to raw food. The food items can be placed in the cooking chamber and can be kept in fresh condition as in a typical refrigerator. The cool air is supplied by a circuit 222 of the refrigeration unit 220. In an embodiment, the refrigeration unit 220 may be a thermal storage. In this case, the thermal storage may have a sensible heat storage material or thermo-chemical storage material substance or phase change material or combination thereof that can store the energy to release cold energy for cooling the cooking unit 206. In an embodiment, the refrigeration unit 220 may supply cold energy to the thermal storage. The thermal storage then sends cold energy to the cooking unit 206. Further, it may be envisioned that the refrigeration or cooling unit 220 may be any typical refrigeration unit known in the art according to some embodiments of the invention. The refrigeration unit 220 may receive electric power from an energy source controlled by programmable controller 230. The energy source may be a renewable energy source 224 or a power grid 226 or a battery 208. The energy from the renewable energy source 224 may be converted into electric power by an electric energy unit 228. In an embodiment, the renewable energy unit 228 may be one or more solar photovoltaic panels that converts solar energy (i.e. the energy source 224) into electrical energy. Even though, only the renewable energy source 224 and the power grid 226 are shown in
A programmable controller 230 controls the amount of electric power supplied to the thermal storages 202 and 204 and the refrigeration unit 220. The programmable controller 230 may also have other functionalities such as, switching between the renewable energy source 224, the electrical battery 208 and the power grid 226 for receiving electric power, controlling the amount of electric power supplies to the cooking system 200 and energy storing or consuming subsystems like 202, 204, 208, 219, 220, 240 (i.e. the heating element) and so on. For example, renewable energy is available, the programmable controller 230 may receive the electric power from the renewable energy source 224 such as and electricity from 228. When the renewable energy is not available, the programmable controller 230 connects to electrical battery 208 or the power grid 226 for supply of the electric power. Thus, based on the availability of energy from different energy sources, the programmable controller 230 can shift electrical supply between these energy sources.
When the cooking unit 206 is presently used for storing raw food in cool condition and needs to be used for cooking, the programmable controller 230 switches off the refrigeration unit 220 or stops supply of cool air from the refrigeration unit 220 to allow the cooking unit 206 to come to room temperature. In another embodiment, the programmable controller 230 may operate one of the thermal storages 202 and 204 to supply heat or thermal energy to bring the cooking unit 206 to room temperature. The programmable controller 230 may be pre-programed to bring the cooking unit 206 to room temperature after being used for refrigeration. In an embodiment, a sensor in the cooking unit 206 monitors the temperature and sends the temperature information to the programmable controller 230. Accordingly, the programmable controller 230 may switch on or off the refrigeration unit 220 to remain closer to desired temperature. In an embodiment, the electric battery 208 may provide electric power to the programmable controller 230 for its operation.
In an embodiment, the thermal storages may be interconnected to each other, i.e. the thermal energy may flow between the two thermal storages 314 and 316. In other words, if the thermal storage 314 is supplying thermal energy to the cooking unit, as the thermal energy level reduces in the thermal storage 314, the thermal energy from the thermal storage 316 is supplied or other way around or any other interconnected circuit route as needed in the system to get needed results as known in the art. Thus, the thermal storages 314 and 316 acts like an interconnected chain of thermal storages.
For the operation of the cooking system 300, the thermal energy is transferred from the thermal storages 314 and 316 to the cooking units 302 and 304 via a heat exchanger circuit 326. One or more pump such as, a pump 327 facilitates the flow of a thermal fluid for transfer of the thermal energy. In another embodiment, the cooking system 300 can include one or more heat exchanger circuits for transferring the thermal energy with one or more pumps, valve and other components as known in the art. For instance, cooking units 302 and 304 may be supplied thermal energy via separate heat exchanger circuits. A programmable controller 326 controls the amount of thermal energy transferred between the thermal storages 314 and 316, and the cooking units 302 and 304. The thermal storage 314 and 316 may have different thermal storage materials and may store energy at different temperature, such that the heat exchange begins from low energy state storage and pass through high energy state storage such that higher state of energy will be achieved with the heat exchange fluid. In an embodiment, the programmable controller 326 may allow only one of the cooking units 302 and 304 or its sub-portion to be heated for cooking. Further, the particular cooking unit that needs to be heated may be supplied with thermal energy from one or more thermal storages depending on the temperature level needed in the cooking unit which will be controlled by the programmable controller 326. In another embodiment, multiple cooking units (such as, the cooking units 302 and 304) may be supplied thermal energy by one thermal storage, for example, the thermal storage 314. All these functions of the thermal storage and the cooking units are controlled by the programmable controller 326 and heat exchange may be done with thermally conductive material or a forced convection of thermic fluid or any other mechanism as known in the art.
Moving on to
The thermal storage 410 includes a thermal insulation 428 which ensures that the hot plates 412 and 414 seem to be separate hot plates from the top or outside, however connected to single thermal storage 410. As shown in
The programmable controller as described in conjunction with
In another embodiment, the user can store different pre-set programs or duration or schedule of operation of the cooking system through the control panel 508 or other communication channel. These pre-set programs or dynamic programs or schedule may be represented as the user input 512. For example, the user can create a dynamic schedule for fixed time slots in the morning and evening the cooking system will be used for cooking, and rest of the time the cooking unit may be used as a refrigerator. The programable controller 500 is programmed to automatically supply thermal energy to heat the cooking unit during the scheduled time slots in the morning and evening, and stop supply of the thermal energy after the cooking is done. During the time slots when cooking is not performed, the refrigeration unit may be operated to supply cooling into the cooking unit for refrigeration or preservation of the food. In an alternate embodiment, the cooking system may have the capability of being controlled remotely by a user through the programmable controller 500 or smart or fuzzy logic or auto sensors base or dynamic or artificial intelligence or heuristic information based or any other mechanisms known in the art or any future improved technology that can be used or combination thereof.
Other functionalities of sensors may be for example, the sensor 506-3 may measure the amount of water level in the thermal storage. If the water level goes below the desired level, then the programmable controller 500 initiates supply of water into the thermal storage from a water reservoir. The water reservoir may be external or internal to the cooking system. Moreover, there may be sensors that determine if there is any failure of any part or subsystem of the cooking system and provide this information to the programmable controller 500. For instance, the sensor 506-4 may determine if there is any clogging of the heat exchanger circuit and this information may be sent to the programmable controller 500. The programmable controller 500 analyses this information and alerts the user through the display 510 of the clogged heat exchanger circuit or any other connected communication method known in the art. Accordingly, the user can take action to rectify the clogged heat exchanger circuit. Similarly, there can be multiple sensors used for monitoring the operating condition or health state of different subsystems of the cooking system and accordingly communicate to the programmable controller 500. The operating condition or health state of the different subsystems may be presented on the display 510 or any other connected communication method known in the art for the user to monitor.
The display 510 may also present the temperature level or thermal energy level in the thermal storages, the temperature level in the cooking unit, the water level in the thermal storage, health of the cooking system and its subsystems, electrical battery level, problem in the cooking system, service requirement in the cooking system, the mode of operation of the cooking unit for example, as a cooking mode or a refrigeration mode or a standby mode etc, whether electric power is currently supplied to the thermal storage by renewable energy source or electric battery or power grid or any alternate source of energy. These information enables the user to understand the operating status of the cooking system. The programmable controller such as the programmable controller 500 may also allow to set limit or values for a few of the stated variables.
In an alternative implementation according to an embodiment, a cooking system (e.g., the cooking systems 100, 200 and 300) may not have a programmable controller and hence it may be manually operated or, may have a programmable controller (e.g. the programmable controllers 112, 230, 326, 408 and 500) that partially controls with manual operation or any combination thereof.
A method of manufacturing a cooking system is also disclosed. This method includes providing one or more thermal storages, may be one or more heat exchanger circuits, and a cooking unit. The thermal storage of the one or more thermal storages is capable of storing thermal energy using the electric power received from one or more energy sources. The one or more heat exchanger circuits facilitate transfer of the thermal energy from the one or more thermal storages to one or more cooking units. The cooking unit is arranged in heat exchanging relationship with the one or more thermal storages via the one or more heat exchanger circuits. The cooking unit receives the thermal energy from the one or more thermal storages for cooking.
In an embodiment, the cooking system (such as, the cooking system 100, the cooking system 200, the cooking system 300 and the cooking system 400) are modular in structure. Thus, various subsystems of the cooking system can be removed and added into the system like a pluggable unit based on the need and convenience of the user. This provides added benefit for the user to scale up the cooking system based on the cooking need.
The foregoing description, for purpose of explanation, has been described with reference to specific embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the present disclosure and its practical applications, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as may be suited to the particular use contemplated.
The present invention offers various advantages by providing portability and flexibility to capture and utilization of thermal energy storage. The cooking system operates with help of thermal energy captured from renewable energy source with provision of alternate source of energy such as, power grid. The cooking system can be transported and used at a time and place different from a place and time at which the thermal storages are charged. Further, the cooking system allows scalability and much more efficient and cost effective due to usage of renewable energy. The cooking system uses variable number of portable thermal storages to derive various scales of heat capability. The cooking system can be centrally controlled through a programmable controller by a user. The programmable controller can monitor and control the functions performed different subsystems of the cooking system. The cooking system is also modular, wherein the subsystems can be easily re-arranged and additional subsystems (such as thermal storages and cooking units) can be conveniently added as part of the cooking system. Thus, these subsystems can be arranged in pluggable format or in other words plugged into the cooking system as and when needed by a user. Further, the user can also plug-out some subsystems that are not needed from the cooking system.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Number | Date | Country | Kind |
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201721041401 | Dec 2017 | IN | national |
201821037920 | Oct 2018 | IN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IN2018/050834 | 12/12/2018 | WO | 00 |