Not applicable to this application.
The present invention relates generally to antimicrobial surfaces and more specifically it relates to a replaceable antimicrobial system for providing a replaceable antimicrobial surface to inhibit and reduce microorganism growth on a surface.
Any discussion of the related art throughout the specification should in no way be considered as an admission that such related art is widely known or forms part of common general knowledge in the field.
Private places (e.g. homes) and public places (e.g. restaurants, hotels, hospitals, airplanes, public restrooms) have various microorganisms that are on contact surfaces that individuals touch such as handles, knobs, levers, bars, railings, door handles, doorknobs, faucet levers, faucet knobs, toilet handles, urinal knobs, refrigerator handles, code compliant ADA bars, and railings. Current solutions to keep the contact surfaces clean of microorganisms such as bacteria, mold, mildew and fungi include periodic cleaning with chemicals and sanitizers periodically applied to the surfaces.
However, conventional solutions to reduce microorganisms on contact surfaces are only good immediately after cleaning or sanitizing the contact surface because after the surface is touched by an individual new microorganisms are applied to the contact surface. Furthermore, conventional solutions are labor intensive and require individuals to be diligent in the cleaning and sanitization which may be difficult particularly in high traffic areas such as restaurants and hospitals.
Recent attempts have been made to construct contact surfaces with antimicrobials to inhibit and reduce microorganism grown on the contact surface such as incorporating an antimicrobial within plastic (a.k.a. antimicrobial plastic). While objects that are constructed of antimicrobial materials are effective initially to inhibit microorganism growth on a contact surface, over extended periods of time this antimicrobial effectiveness is reduced thereby either requiring replacement of the object or traditional cleaning/sanitization solutions neither of which is cost effective or desirable.
Because of the inherent problems with the related art, there is a need for a new and improved replaceable antimicrobial system for providing a replaceable antimicrobial surface to inhibit and reduce microorganism growth on a surface.
The invention generally relates to antimicrobial surfaces which includes providing an antimicrobial cover, positioning the antimicrobial cover upon an object such as a handle, and securing the antimicrobial cover to the object. The securing of the antimicrobial cover is accomplished by heat shrinking the antimicrobial cover upon the object. Alternatively, the securing of the antimicrobial cover is accomplished by an adhesive backing attached to the antimicrobial cover. After a period of time of usage where the antimicrobial cover loses its effectiveness to inhibit microorganisms, the inexpensive antimicrobial cover is easily removed and a replaced with a new antimicrobial cover.
There has thus been outlined, rather broadly, some of the features of the invention in order that the detailed description thereof may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the invention that will be described hereinafter and that will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction or to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of the description and should not be regarded as limiting.
Various other objects, features and attendant advantages of the present invention will become fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the several views, and wherein:
A. Overview.
Turning now descriptively to the drawings, in which similar reference characters denote similar elements throughout the several views,
B. Antimicrobial Sleeve.
The antimicrobial sleeve 20 may have various lengths and widths sufficient to cover a handle or other object 12 to be covered by the antimicrobial sleeve 20. The length of the antimicrobial sleeve 20 is measured from the first end 22 to the second end 24 which preferably forms a straight longitudinal axis. The width of the antimicrobial sleeve 20 is measured from a first side to a second side of the antimicrobial sleeve 20 (e.g. from the left side to the right side). The length of the antimicrobial sleeve 20 is preferably at least two times greater than the width as illustrated in
As an example, if a handle to be covered has a length of approximately 3 inches, the antimicrobial sleeve 20 preferably has a length of 3 inches or greater. Furthermore, if the handle has a width of approximately 0.9 inches, the antimicrobial sleeve 20 preferably has a width of 1 inch or greater. The cross sectional shape of the antimicrobial sleeve 20 may be comprised of any shape including flat as illustrated in
Both the first end 22 and the second end 24 of the antimicrobial cover may be comprised of an open end as illustrated in
The open ends of the antimicrobial sleeve 20 are preferably sufficient in size to receive the object 12 such as handle. The openings at the end of the antimicrobial sleeve 20 may be smaller in size than the interior lumen of the antimicrobial sleeve 20. At least the first end 22 of the antimicrobial cover is open to allow for receiving and positioning of the antimicrobial sleeve 20 upon the handle.
C. Heat Shrinkable Material.
The antimicrobial sleeve 20 is further preferably comprised of a heat shrinkable material such as a heat shrinkable plastic film that is comprised of a polymer plastic film or shrink wrap tubing (e.g. polyethylene film, polyvinyl chloride film, polyolefin film). When heat is applied to the antimicrobial sleeve 20, the antimicrobial sleeve 20 shrinks upon the object 12 such as a handle to be covered thereby frictionally retaining the antimicrobial sleeve 20 upon the object 12.
The plastic film used may have various thicknesses depending upon the application such as 12, 15, 19, 25, 30, 40, 50 or more microns. The plastic film may have one or more layers with at least the outer layer having the antimicrobial additive. The typical heat required to shrink the antimicrobial sleeve 20 is approximately between 200 to 375 degrees Fahrenheit.
D. Antimicrobial Additive.
The antimicrobial sleeve 20 is preferably comprised of plastic material having an antimicrobial additive to inhibit and reduce the growth of microorganisms. The antimicrobial additive in the plastic material further preferably kills microorganisms. In particular, the antimicrobial sleeve 20 is preferably comprised of a plastic film having the anti-microbial additive. Silver-based antimicrobial additives for plastics are well known in the plastics industry and are suitable for usage within the heat shrinkable plastic film for the antimicrobial sleeve 20. The antimicrobial additive may be directly blended with the plastic film to form the antimicrobial sleeve 20 or blended into an original substrate material that is attached to the plastic film used to form the antimicrobial sleeve 20.
E. Tear Strips.
The antimicrobial sleeve 20 may be comprised of a solid sheet of heat shrinkable plastic film. Alternatively, the antimicrobial sleeve 20 preferably includes one or more tear strips 30, 32, 34 that provide for easy removal of the antimicrobial sleeve 20 from the object 12 such as a handle. The tear strips 30, 32, 34 may also be utilized to accommodate objects 12 having a larger portion at one end thereof by partially removing a tear strip 30, 32, 34 to allow for expansion of the width of the corresponding portion of the antimicrobial sleeve 20.
The tear strips 30, 32, 34 preferably extend lengthwise within the antimicrobial sleeve 20. The tear strips 30, 32, 34 may extend along the entire length of the antimicrobial sleeve 20 as illustrated in
The tear strips 30, 32, 34 are preferably formed by one or more parallel lines of perforations as illustrated in
The tear strips 30, 32, 34 each further preferably include at least one tab 31, 33, 35 extending outwardly from a first end 22 of the antimicrobial sleeve 20 and/or the second end 24 of the antimicrobial sleeve 20 to assist the user in grasping when heat shrunk on the object 12. The tab 31, 33, 35 for each tear strip 30, 32, 34 may be rounded and is preferably easy for the user to lift from the object 12 to initiate the pulling of the tear strip 30, 32, 34 to separate from the antimicrobial sleeve 20.
F. Dispensing of Antimicrobial Sleeves.
The antimicrobial sleeves 20 may be individually formed and stored within a flat stacked state as illustrated in
Alternatively, the antimicrobial sleeves 20 may be comprised of a solid length of tubular material having a plurality of separation perforations 42 that extend transverse with respect to the longitudinal axis, with the length of tubular material wound into a roll 40 as illustrated in
Alternatively, the length of tubular material may not have separation perforations 42 and instead the user manually cuts the desired length of the tubular material to form the antimicrobial sleeve 20 (e.g. if they require a 6 inch length of antimicrobial sleeve 20, they would cut a 6 inch length from the roll 40 with a scissors or knife).
G. Heater Unit.
One or more heat units 64 are attached to the interior portion of the ring member 66 to apply heat inwardly towards the antimicrobial sleeve 20 to shrink the antimicrobial sleeve 20 upon the object 12. The heat units 64 are preferably comprised of infrared heating elements (e.g. tungsten wire) that is electrically powered by a power switch 62 that is electrically connected between the heating units and a power source (e.g. battery or wall outlet). It is preferable that the heat units 64 are equidistantly spaced about the interior portion of the ring member 66 and spaced apart so that they provide adequate consistent heat to the antimicrobial sleeve 20 when moved along the object 12 covered by the antimicrobial sleeve 20.
H. Steam Unit.
Another suitable device for applying heat to the antimicrobial sleeve 20 is the steam unit 70 illustrated in
The steam unit 70 is comprised of a steam generator that generates pressurized steam. A hose 72 extends from the steam generator to a steam applicator 74 that dispenses the steam upon the antimicrobial sleeve 20. The user passes the steam applicator 74 along the antimicrobial sleeve 20 when positioned on the object 12 thereby applying steam and shrinking the antimicrobial sleeve 20 upon the object 12.
The steam applicator 74 is preferably comprised of a flexible and bendable structure to allow for adjustment of the shape of the steam applicator 74 thereby ensuring consistent steam/heat application to the antimicrobial sleeve 20.
The steam applicator 74 is preferably comprised of a flexible member 76 comprised of metal or other bendable material. The flexible member 76 may be comprised of a single member or multiple members extending along a portion of the length of the steam applicator 74 or along the entire length of the steam applicator 74. In one embodiment, the flexible member is comprised of a first flexible member 76a and a second flexible member 76b that extend along a substantial length of the steam applicator 74 as shown in
The first flexible member 76a and the second flexible member 76b may have a substantially straight state to retain the steam applicator 74 in a correspondingly substantially straight state as shown in
The flexible member 76 includes a steam channel 77 extending along a central portion thereof and further includes a plurality of steam ports 79 fluidly connected to the steam channel 77 within the flexible member 76. The steam channel 77 is fluidly connected to the hose 72 in a removable manner. The flexible member 76 further preferably includes a resilient cover 75 such as rubber (e.g. thermoplastic rubber, thermoplastic elastorme) or plastic that is flexible to prevent the flexible member 76 from damaging the antimicrobial sleeve 20 during installation thereof.
The first flexible member 76a and the second flexible member 76b are preferably molded directly within the flexible member 76 along with the formation of the steam passage 81. The steam passage 81 extends along a significant portion of the resilient cover 75 and is fluidly connected to the inlet connector 80 for fluidly receiving and transferring the steam from the steam unit 70 to external of the steam applicator 74 via the outlets 82, 83. A stopper member 84 (e.g. spherical metal ball such as a metal BB) may be positioned towards the distal end of the steam passage 81 to prevent passage of the steam outside the distal end of the flexible member 76. The stopper member 84 may be inserted into the steam passage prior to, during or after the molding process of molding the resilient cover 75 over the first flexible member 76a and the second flexible member 76b. The steam passage 81 is preferably formed directly within the flexible member as shown in
The flexible member 76 has a first side and a second side opposite of the first side. A plurality of first outlets 82 extend through 21 first side of the flexible member 76 into the steam passage 81 as shown in
A permeable cover 78 (e.g. cloth covering) is preferably positioned over the flexible member 76 to prevent direct engagement of the flexible member 76 with the antimicrobial sleeve 20 during usage thereof. The permeable cover 78 allows the steam from the steam ports 79 to exit and further evenly distributes the steam. The permeable cover 78 may be removed for periodic cleaning or replacement.
I. Installation and Replacement of the Antimicrobial Sleeve.
To install the antimicrobial sleeve 20, the user positions the antimicrobial sleeve 20 upon the object 12 such as the handle of a door as illustrated in
Once the antimicrobial sleeve 20 is fully shrunk upon the object 12 thereby in frictional engagement therewith and is not movable upon the object 12, the user removes the heater unit 60 to terminate the application of heat to the antimicrobial sleeve 20. The object 12 may then be used as originally intended by users such as a handle of a door. When the users grasp the object 12 with their hands, any bacteria from their hands transferred to the antimicrobial sleeve 20 are preferably killed or at least inhibited by the antimicrobial additive within the antimicrobial sleeve 20 thereby reducing the chances of spreading to other users that make contact with the object 12.
After a period of time when the antimicrobial additives lose their effectiveness and/or the antimicrobial sleeve 20 becomes contaminated (or damaged), the user then must replace the antimicrobial sleeve 20. To replace, the user first removes the antimicrobial sleeve 20 by pulling upon at least one tear strip 30, 32, 34 thereby releasing the antimicrobial sleeve 20 from the object 12 and allowing removal therefrom as illustrated in
J. Antimicrobial Material in Sheet and Rolled Form.
K. Installation and Replacement of the Antimicrobial Sheet.
To install the antimicrobial sheet 50, the user secures the adhesive backing 51 to the object 12 and wraps the antimicrobial sheet 50 around the object 12 to overlap and prevent any exposed surface of the object 12 as illustrated in
After a period of time when the antimicrobial additives in the antimicrobial layer 54 lose their effectiveness and/or the antimicrobial sheet 50 becomes contaminated (or damaged), the user then must replace the antimicrobial sheet 50. To replace, the user removes the antimicrobial sheet 50 by pulling upon a distal end of the antimicrobial sheet 50 thereby removing from the object 12. The user then repeats the above process to install a new antimicrobial sheet 50. This process continues repeatedly as needed to maintain the desired level of antimicrobial protection for the object 12.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar to or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described above. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety to the extent allowed by applicable law and regulations. The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it is therefore desired that the present embodiment be considered in all respects as illustrative and not restrictive. Any headings utilized within the description are for convenience only and have no legal or limiting effect.
The present application is a continuation-in-part of U.S. application Ser. No. 13/975,757 filed on Aug. 26, 2013, which claims priority to U.S. Provisional Application No. 61/740,144 filed Dec. 20, 2012 and U.S. Provisional Application No. 61/775,178 filed Mar. 8, 2013. Each of the aforementioned patent applications, and any applications related thereto, is herein incorporated by reference in their entirety.
Number | Name | Date | Kind |
---|---|---|---|
2642209 | Davis | Jun 1953 | A |
2927625 | Rothermel | Mar 1960 | A |
2954802 | Duff | Oct 1960 | A |
3526109 | Kirche | Sep 1970 | A |
3592380 | Gerard | Jul 1971 | A |
4222198 | Napolitano et al. | Sep 1980 | A |
4856140 | Visco | Aug 1989 | A |
5054063 | Lo et al. | Oct 1991 | A |
5292018 | Travisano | Mar 1994 | A |
5972149 | Schiller et al. | Oct 1999 | A |
6024134 | Akedo et al. | Feb 2000 | A |
6254139 | Fresnel | Jul 2001 | B1 |
8375521 | Carson | Feb 2013 | B1 |
8458853 | Charlton et al. | Jun 2013 | B2 |
20030098084 | Ragner et al. | May 2003 | A1 |
20030135947 | McKay | Jul 2003 | A1 |
20030192788 | Marco | Oct 2003 | A1 |
20030208872 | Tsen | Nov 2003 | A1 |
20040011685 | Lux, Jr. et al. | Jan 2004 | A1 |
20040231096 | Battle et al. | Nov 2004 | A1 |
20050249897 | Fresnel | Nov 2005 | A1 |
20060000241 | Rosenzweig | Jan 2006 | A1 |
20060168748 | Dotterman | Aug 2006 | A1 |
20060230576 | Meine | Oct 2006 | A1 |
20070050938 | Rosenzweig | Mar 2007 | A1 |
20070119487 | Taylor et al. | May 2007 | A1 |
20080185083 | Balbosa | Aug 2008 | A1 |
20080229612 | Sommer | Sep 2008 | A1 |
20090130157 | Yliltalo | May 2009 | A1 |
20100212098 | Vrdoljak | Aug 2010 | A1 |
20100269287 | Vrdoljak et al. | Oct 2010 | A1 |
20100281781 | Badgley | Nov 2010 | A1 |
20110048461 | Teerlink | Mar 2011 | A1 |
20110073140 | Breit | Mar 2011 | A1 |
20110111000 | Russell | May 2011 | A1 |
20110177268 | Fresnel | Jul 2011 | A1 |
20110223227 | Badgley | Sep 2011 | A1 |
20120131822 | Pan | May 2012 | A1 |
20120144610 | Balzano | Jun 2012 | A1 |
20120164201 | Harris | Jun 2012 | A1 |
20120171269 | Kostak | Jul 2012 | A1 |
20120251756 | Buckley | Oct 2012 | A1 |
20120261054 | Von Blucher | Oct 2012 | A1 |
20130086954 | Zhang | Apr 2013 | A1 |
20140150201 | McGee et al. | Jun 2014 | A1 |
Number | Date | Country |
---|---|---|
102009050425 | May 2011 | DE |
0797965 | Aug 2001 | EP |
2444128 | May 2008 | GB |
WO 1990011015 | Apr 1990 | WO |
WO 2008040965 | Apr 2008 | WO |
WO 2008099111 | Aug 2008 | WO |
WO 2009112173 | Sep 2009 | WO |
WO 2010039140 | Aug 2010 | WO |
WO 2011034952 | Mar 2011 | WO |
200100558 | Jul 2001 | ZA |
Entry |
---|
Antimicrobial Additive Masterbatches and Powder Dispersions, Article from Wells Plstics Ltd., Received and Printed on Jul. 11, 2013. |
Microban Curve Toilet Handle from Bed Bath & Beyond, Printed on Jul. 18, 2013, www.bedbathandbeyond.com/product.asp?sku=17432184&utm_source=google&utm. |
Danco Toilet Handle from Amazon, Received on May 2, 2013, Printed on Jul. 18, 2013, www.amazon.com/Danco-10031-Microban-Toilet-Handle/dp/B003N2NHKW. |
Touch Door Knob Covers from Assistive Tech, Received on May 2, 2013, Printed on Jul. 18, 2013, http://assistivetech.net/search/productDisplay.php?product_id=51398. |
Doorknob Grips from Active Forever, Received on May 2, 2013, Printed on Jul. 18, 2013, www.activeforever.com/great-grips-doorknob-grips. |
Antimicrobial PVC Film from ni Autofilms, Received on May 2, 2013, Printed on Jul. 18, 2013, http://ni-websites.com/niauto/antimicrobial.htm. |
SafeHandles Products, Received on May 2, 2013, Printed on Jul. 18, 2013, http://safehandles.com/faq.html. |
Press Rlease (Dec. 6, 2001) of Glo-Ring Infrared Heat Tool (http://news.thomasnet.com/fullstory/glo-ring-Infrared-het-tool-345382). |
Infrared Heating Products by Eraser, Web Archive date Apr. 13, 2012, images and descriptions describing same tool of the press release. (http://web.archive.org/web/20120413161649/. |
Number | Date | Country | |
---|---|---|---|
20180044939 A1 | Feb 2018 | US |
Number | Date | Country | |
---|---|---|---|
61775178 | Mar 2013 | US | |
61740144 | Dec 2012 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13975757 | Aug 2013 | US |
Child | 15711572 | US |