1. Field of the Invention
The present invention relates to the field of transfer of hot stamped foil to the surface of an object.
2. Description of the Prior Art
Prior art for printing rollers was observed in previous issued patents and published patent applications. The previous art, however, does not solve the problem that currently exists in the hot foil stamping industry.
The following seven patents and published patent applications are the closest prior art known to the inventor.
1. U.S. Pat. No. 5,786,051 issued to Georg Niggemeier et al. on Jul. 28, 1998 for “Ink Transfer Roller with Interchangeable Cover” (hereafter the Niggemeier Patent”);
2. U.S. Pat. No. 5,860,360 issued to William James Lane, III et al. on Jan. 19, 1999 for “Replaceable Printing Sleeve” (hereafter the “'360 Lane Patent”);
3. U.S. Pat. No. 5,983,799 issued to William James Lane, III et al. on Nov. 16, 1999 for “Replaceable Sleeve” (hereafter the “'799 Lane Patent”);
4. United States Published Patent Application No. 2003/0131743 issued to Alexander Sauer et al. on Jul. 17, 2013 for “Roller with Detachable Roller Cover” (hereafter the “Sauer Published Patent Application”);
5. U.S. Pat. No. 8,075,465 issued to Paul Verfaellie et al. on Dec. 13, 2011 for “Roller Assembly with an Eccentric Expandable Cover Retaining Ring and a Method of Manufacturing the Roller Assembly” (hereafter the “Verfaellie Patent”);
6. U.S. Pat. No. 8,250,977 issued to Lev Zlatin et al. on Aug. 28, 2012 for “Printing Press with Replaceable Sleeve Shell Segments For A Cylinder” (hereafter the “Zlatin Patent”);
7. United States Published Patent Application No. 2013/0228085 to Raghbir Bhullar et al. on Sep. 5, 2013 for “Process for Refurbishing Cylinder Rolls and Bases for Printing Machines” (hereafter the “Bhullar Published Patent Application”).
The Niggemeier Patent discloses an ink transfer roller with interchangeable cover. Specifically, the patent discloses:
This patent discloses the concept of having an exchangeable roller but it works differently than your invention in that the exchangeable roller essentially is an elastic type band which can be stretched over the center hub.
The '360 Lane Patent discloses a replaceable printing sleeve. In particular, the patent discloses:
The '799 Lane Patent discloses a replaceable sleeve having a working surface is provided which is adapted to be mounted on a carrier.
The Sauer Published Patent Application discloses:
The Verfaellie Patent discloses:
The Zlatin Patent discloses a printing press with replaceable sleeve shell segments for a cylinder. The major concept of this invention is that you can vary the diameter of the printing wheel but it is implied within the concept that the printing wheel can be removed and replaced.
The Bhullar Published Patent Application discloses a process for refurbishing cylinder rolls and bases for printing machines.
None of the prior art patents address the problems that currently exist in the Hot Stamping industry.
The present invention is an improvement over prior art non-removable and non-replaceable hot stamp transfer rollers permanently affixed to a central core. In the prior art, when the hot stamp roller needs to be replaced, the prior art requires the entire remaining portion of the hot stamp roller and central hub to be taken to a specialized facility where the hot stamp roller is physically removed through a grinding process or other expensive process in order to physically remove the hot stamp roller so a new hot stamp roller can be physically affixed to the central core. The prior art does not have a screw-in threaded insert and instead, is one unitary piece having an interior metal section which is chemically bonded to a silicone hot stamp transfer roller. The hot stamp transfer roller assembly weighs about seven pounds. The prior art has the silicone hot stamp transfer roller affixed to the aluminum metal center roller so that when the silicone is used up during its runs, it is necessary to return the entire roller to have the silicone portion ground away by the manufacturer and replaced with a new silicone roller. This is both expensive and time consuming in that the entire roller assembly, which by way of example if it were a one-inch hot stamp transfer roller would weigh seven pounds which means that after it is used up, it is necessary to ship it back to the manufacturer to have the silicone hot stamp transfer roller ground off the central hub and the entire assembly refinished and then replaced with a substitute hot stamp transfer roller.
The present invention is an improvement over the prior art. The center aluminum section is the part that goes on the spindle for rotating the hot stamp transfer roller for which images are transferred from an image source to an object. The hot stamp transfer roller which is preferably made of silicone is removably affixed to the central core which is preferably made of aluminum by having tongue and groove interlocking sections and then the two sections can be affixed to each other through a cover plate that is screwed onto the central core section with affixation members such as threaded bolts.
The present invention is a significant improvement in hot stamp transfer rollers such as transferring of images from an image source to an object. In the prior art, the core, usually made of metal, was surrounded by and permanently retained a hot stamp transfer roller which preferably is made of silicone but can be made of other elastomeric or other materials. In the prior, the hot stamp transfer roller was molded or otherwise affixed to the metal core. When the hot stamp transfer roller was used up or needed to be replaced for any other reason, it was necessary to return the hot stamp transfer roller assembly to the manufacturer to have the used hot stamp roller ground off or otherwise removed from the central core and replaced with a new hot stamp roller permanently affixed to the central core. This is an expensive and time consuming process.
The present invention is a very significant improvement in the use of the hot stamp transfer rollers. The present invention is a hot stamp transfer roller which is removably affixed to the metal core and retained thereto by engaging tongue and groove slots around the inner circumference of the hot stamp transfer roller and corresponding tongue and groove slots around the exterior circumference of the metal core so that a closing cap can retain the hot stamp transfer roller around the metal core.
It is therefore a further object of the present invention to provide an apparatus wherein the hot stamp transfer roller can be quickly removed from the metal core after the hot stamp transfer roller is used up and immediately replaced with another hot stamp transfer roller so that the process can continue without having to return the central hub and the remaining portion of the hot stamp transfer roller to a facility where the hot stamp transfer roller is ground away from the central hub and then replaced with a new hot stamp transfer roller which is permanently bonded to the central hub.
It is a further object of the present invention to provide the concept of a hot stamp transfer roller which is removably affixed around the metal core by any appropriate mating methods including tongue and groove or mating slots. Further, it is within the spirit and scope of the present invention for the interior circumference of the hot stamp transfer roller to have other methods by which it can be interlocked to the metal core.
While the above has described the central core as being made of metal, preferably aluminum, it is also within the spirit and scope of the present invention for the central core to be made of other materials such as molded plastic, molded polyvinyl, injection molded glass filled nylon or other non-metallic materials which can absorb the heat and pressure that is required in order to perform the transfer process as described above. Typically, the transfer process is performed at high temperature such as 275 degrees to 350 degrees Fahrenheit and the pressure created by a pneumatic cylinder in the range of a quarter to a half a ton of pressure. Further, in operation, there is a source of heat that transfers heat in the range of 250 degrees Fahrenheit to 350 degrees Fahrenheit to the heat transfer roller in order to enable the transfer to take place. The central core is typically not heated because it is not a requirement for it to be heated for the transfer process to take place. Its requirement is to be able to support the heat transfer roller and operate at the speed and pressures and temperatures that are required to perform the heat transfer.
It is therefore an object of the present invention to enable a company providing heat stamping transfer services to have a fixed inventory of removable hot stamp transfer rollers which would enable the company to remove a used hot stamp transfer roller, immediately replace it with a new hot stamp transfer roller and then resume printing without having to incur the cost and delay of having to ship the entire core and hot stamp transfer roller back to the manufacturer to have the remaining hot stamp transfer roller ground away from the central core and replaced with a new hot stamp transfer roller. The removable hot stamp transfer roller could be replaced with a new or used hot stamp transfer roller depending upon the desires of the user.
While silicone is the preferred material for the hot stamp transfer roller, it is also within the spirit and scope of the present invention to use other elastomeric materials such as polyvinyl, natural rubber, and synthetic rubber.
The present invention is an improvement over prior art non-removable and non-replaceable hot stamp transfer rollers permanently affixed to a central core. In the prior art, when the hot stamp roller needs to be replaced, the prior art requires the entire remaining portion of the hot stamp roller and central hub to be taken to a specialized facility where the hot stamp roller is physically removed through a grinding process or other expensive process in order to physically remove the hot stamp roller so a new hot stamp roller can be physically affixed to the central core. The prior art does not have a screw-in threaded insert and instead, is one unitary piece having an interior metal section which is chemically bonded to a silicone hot stamp transfer roller. The hot stamp transfer roller assembly weighs about seven pounds. The prior art has the silicone hot stamp transfer roller affixed to the aluminum metal center roller so that when the silicone is used up during its runs, it is necessary to return the entire roller to have the silicone portion ground away by the manufacturer and replaced with a new silicone roller. This is both expensive and time consuming in that the entire roller assembly, which by way of example if it were a one-inch hot stamp transfer roller would weigh seven pounds which means that after it is used up, it is necessary to ship it back to the manufacturer to have the silicone hot stamp transfer roller ground off the central hub and the entire assembly refinished and then replaced with a substitute hot stamp transfer roller.
While it is within the scope and intention of this invention that the device be used for the application of hot stamping foil it is also within the spirit and scope that this invention can be used to replace rollers currently being used to heat seal various plastic items including but not limited to clothing storage bags and water bed mattresses. They can also be used to apply hot laminating films to various substrates as well as apply wood laminates for the home decorating and furniture industries.
Further novel features and other objects of the present invention will become apparent from the following detailed description, discussion and the appended claims, taken in conjunction with the drawings.
Referring particularly to the drawings for the purpose of illustration only and not limitation, there is illustrated:
Although specific embodiments of the present invention will now be described with reference to the drawings, it should be understood that such embodiments are by way of example only and merely illustrative of but a small number of the many possible specific embodiments which can represent applications of the principles of the present invention. Various changes and modifications obvious to one skilled in the art to which the present invention pertains are deemed to be within the spirit, scope and contemplation of the present invention as further defined in the appended claims.
To best explain the components of the present invention, the components are set forth in an exploded view. Referring to
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Respectively, examining the two components, the central hub has a male tongue 110 which aligns with the female groove 210 in the hot stamp transfer roller 40. The central hub 20 has a male tongue 120 which aligns with the female groove 220 in the hot stamp transfer roller 40. The central hub 20 has a male tongue 130 which aligns with female groove 230 in the hot stamp transfer roller 40. Central hub 20 has a male tongue 140 which aligns with the female groove 240 in the hot stamp transfer roller 40. The central hub 20 has a male tongue 160 which aligns with the female groove 260 in the hot stamp transfer roller 40. Central hub 20 has a male tongue 170 which aligns with female groove 270 in the hot stamp transfer roller 40. Finally, central hub 20 has a male tongue 180 which aligns with the female groove 280 in the hot stamp transfer roller 40.
For the central hub, a male tongue in the central hub has female grooves on either side of it. Similarly for therefor the hot stamp transfer roller, each female groove has a male tongue on either side of it.
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Detailed illustrations of the central hub 20 are illustrated in
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While silicone is the preferred embodiment for the hot stamp transfer roller 40, it is within the spirit and scope of the present invention to include other elastomeric materials such as elastomeric polymers such as poly vinyl, polyethylene rubber, both synthetic and genuine rubber, and other comparable materials which can be used as a hot stamp transfer roller. With respect to the central hub, the preferred embodiment is made of aluminum. It is within the spirit and scope of the present invention for the embodiment to be made of stainless steel or any other suitable metal.
The central core 20 can be made of metal or non-metallic material. For metal, the metal is selected from the group consisting of aluminum which is the preferred material, steel, stainless steel, brass, copper, molybdenum, chromium, magnesium and bronze.
For the central core or central hub, other non-metallic materials are also within the spirit and scope of the present invention. Such non-metallic materials are selected from the group consisting of glass filled nylon. polyvinyl chloride, polyethylene, polypropylene, polycarbonate and thermoplastic polymers.
For the removable hot stamp transfer roller, the preferred material is silicone. However, other materials are also within the spirit and scope of the present invention and are selected from the group consisting of polyurethane, polyethylene, both synthetic and genuine rubber, an other elastomeric polymers.
While the primary focus of the present invention is the tongue-and-groove assembly as described above for interlocking and removably affixing the hot stamp transfer roller to the central core, other removable affixation assemblies are also within the spirit and scope of the present invention. By way of example, these additional interlocking movable members include locking side beads, mating locking side beads and mating annular grooves. The core as illustrated shows a bottom plate which is necessary in order to prevent the tongue-and-groove assembly from slipping out of each other. In an alternative embodiment, if the central core is made out of non-metallic material, then there could be a removable plate on the bottom of the core and another removable plate on the top of the hot stamp transfer roller which would then sandwich the two together and be retained by mating bolts extending through the plate and into receiving openings in the central core.
The plate can be a removable plate, it can be a flange which is non-removable, a circumferential locking device to retain the affixation members between the core and the hot stamp transfer roller.
Among the advantages of the present invention design: (1) The interlocking fit of the tongue and groove design between the outer silicone rubber roller and hub provide the critical mechanical connection to withstand the rotational stress that is applied during use. (2) The retaining plate is designed to capture and position the outer silicone rubber roller to fully engage the tongue and groove design and to insure its resistance to any axial stress that is applied during use. (3) It is this totally mechanical interconnection design that allows the user to easily remove the retaining plate and replace the silicone rubber roller with a new removable silicone roller or one that has been used previously.
It is within the spirit and scope of the present invention to include other forms of retention selected from the group consisting of:
(1) Interlocking members: this form of retention will be an opening in the core and a male stud coming from the cover plate or device or the reverse, having the male stud in the core, and
(2) Interlocking mechanical surfaces: this form of retention will have a post from either the hub or the plate and a key opening in the other member so that you can rotate one relative to the other to have the interlocking with the key.
Of course the present invention is not intended to be restricted to any particular form or arrangement, or any specific embodiment, or any specific use, disclosed herein, since the same may be modified in various particulars or relations without departing from the spirit or scope of the claimed invention hereinabove shown and described of which the apparatus or method shown is intended only for illustration and disclosure of an operative embodiment and not to show all of the various forms or modifications in which this invention might be embodied or operated.
Number | Name | Date | Kind |
---|---|---|---|
2749133 | Rich | Jun 1956 | A |
4149682 | Gustafson | Apr 1979 | A |
5786051 | Niggemeier et al. | Jul 1998 | A |
5860360 | Lane, III et al. | Jan 1999 | A |
5983799 | Lane, III et al. | Nov 1999 | A |
8075465 | Verfaellie et al. | Dec 2011 | B2 |
8250977 | Zlatin et al. | Aug 2012 | B2 |
8517902 | Kim | Aug 2013 | B2 |
20030131743 | Sauer et al. | Jul 2003 | A1 |
20130228085 | Bhullar et al. | Sep 2013 | A1 |