This invention relates to a replacement printer cartridge chip, and more specifically to a replacement printer cartridge chip that utilizes a microcontroller with an encrypted module that enables operation of a replacement imaging device cartridge.
Currently, most imaging devices, such as printers, copiers, faxes and multi-function machines, utilize user-replaceable cartridges that contain the printing media, usually toner, which is a dry ink, or liquid ink. Replacement cartridges replenish the toner or ink supply and allow the continuing ability to print high quality documents and images when the previous cartridge has been depleted. Historically, once the previous cartridge was removed from the printer, it was considered office trash and it was discarded. The cartridges were, generally, very durable and they were capable of continuing to provide excellent print quality. However, without an ink or toner supply, the cartridges were effectively useless. Some years ago, an industry of remanufacturers developed to collect these spent cartridges and remanufacture them to like-new condition.
Traditionally, the cartridges were disassembled, cleaned, damaged parts are replaced, and the toner or ink supply replenished. In recent years however, the original equipment manufacturers (OEMs) equipped these cartridges with a small circuit board, also called a “chip.” The purpose of the chip is to allow the printing machine to record information relevant to the cartridge such as printer model, pages printed, or toner remaining, onto the chip. When the toner is depleted, the chip is “closed” and does not allow any further use from that cartridge, regardless of whether the cartridge is replenished with ink or toner. In other words, once the initial toner or ink runs out and the chip is closed, the cartridge cannot be reused, even after remanufacturing. Thus, a replacement chip must be installed on to the cartridge, otherwise the printing machine would see the replenished or remanufactured cartridge with a “toner low” or “toner out” condition. The purpose for adding these chips is that the printer manufacturers design their printers to accept toner cartridges that they have manufactured themselves and to reject the toner cartridges manufactured or remanufactured by others. This allows printer manufacturers to prevent others from selling new or remanufactured printer cartridges that will work in their printers. As such, the OEMs have a monopoly over the production of replacement printer cartridge chips for their printer, which allows them to increase sales of their own toner cartridges.
In order to provide a fully functioning remanufactured replacement cartridge, remanufacturers must now include a replacement chip. These chips by design must emulate the physical fit and functionality of the OEM chips to provide error-free usage. These replacement, or aftermarket, chips at one time were developed by a number of companies.
Eventually, the OEMs developed chips that included an encrypted memory device containing critical data that was used as a key component on the cartridge IC to hinder aftermarket development of replacement chips. For this encrypted memory to work, it must be opened or unlocked by use of a password in order to access the data. Without the passwords, the encrypted memory device on OEM Integrated Circuit (IC) cannot be read or written to and the chip will not work. Further, the password is needed in order to have a functional replacement chip. Although it was difficult for remanufacturers or after market suppliers to determine the passwords, it was not impossible, and through careful analysis and the commercial availability of encrypted memory devices, the passwords have been determined. With the working passwords, after market manufacturers created fully functional replacement chips.
The resource capabilities of the OEMs enabled them to develop custom encrypted memory devices, which are not commercially available. This additional encryption did not make the product any better and was done exclusively to uncompetitively delay or even prevent the development of aftermarket chips that would enable cartridge remanufacturing. Specifically, in addition to a unique password, the replacement chip memory must also include a unique lot identification number. This number is located in a non-accessible, non writable portion of the encrypted memory device, which makes had made it impossible for aftermarket chip manufacturers to present or return the correct lot identification number to the machine to enable operation. In order to provide a fully functional remanufactured replacement cartridge, the remanufacturers require a replacement cartridge chip that returns the unique lot identification number when requested or needed by the printing device. Without properly programmed cartridge chips, the remanufactured cartridges do not function.
Thus, there is a need for a remanufactured printer chip that has a microcontroller, wherein the microcontroller is used in conjunction with an encrypted memory device that emulates the function of the custom OEM encrypted memory device to enable operation of a replacement printer cartridge. Although microcontrollers are commonly used in replacement cartridge chips, no replacement printer cartridge chip has ever combined a microcontroller in conjunction with an encrypted memory device to enable a replacement printer cartridge to function.
Various embodiments of the invention are directed towards overcoming the above deficiencies of the prior art by providing a replacement printer chip that utilizes a microcontroller in conjunction with the with an encrypted memory device, typically an IC, to allow a user to produce a working remanufactured printer cartridge. The replacement printer chip, or printed circuit board, includes a commercially available encrypted memory device that is programmed to emulate the function of the OEM custom encrypted memory device. The replacement printer chip communicates with the printing machine through the encrypted memory device except when a query is sent for the unique lot code. When such a query is sent for the unique lot code, the microcontroller inserts the correct, anticipated lot code into the data stream. This satisfies the printing machine, which then accepts and interoperates with the remanufactured printer cartridge to which the replacement printer chip is attached.
One embodiment of the invention is a replacement printer cartridge chip comprising: a printed circuit board. The printed circuit board is attached to a replacement printer cartridge. The printed circuit board is preferably comprised of an encrypted memory device, a microcontroller, one or more contacts, and one or more supporting components. The replacement printer cartridge is inserted into the printer. The contacts engage with one or more printer contacts when the printer cartridge is inserted into the printer. This allows the printer to send and receive communications with the printed circuit board. The printer sends and receives one or more communications to and from said printed circuit board. The microcontroller monitors the communications from said printer. The printer sends a request for a unique lot number data to the printed circuit board. The microcontroller senses when the printer sends the request for the unique lot number data and directs the request to the microcontroller. The microcontroller then blocks the request from reaching said encrypted memory device. The microcontroller is preferably programmed with the unique lot number data and returns the unique lot number data to the printer, which allows the printer to interoperate with the printed circuit board. The encrypted memory device is preferably programmed with a set of data that is specific to a particular type of printer and is substantially similar to an original equipment manufacturer set of data except for the unique lot number data. The encrypted memory device functions the same as a custom original equipment manufacturer encrypted memory device and accepts one or more communications from said printer except for the request for said unique lot number data.
Another embodiment of the invention is a method of enabling interoperation between a replacement printer cartridge and a printer comprising the steps of: providing a printer; providing a replacement printer cartridge; providing a printed circuit board; wherein the printed circuit board is attached to the replacement printer cartridge; wherein the printer has a cavity that accepts the replacement printer cartridge; wherein the replacement printed circuit board allows for utilization of the replacement printer cartridge by the printer; wherein the printed circuit board is preferably comprised of an encrypted memory device, a microcontroller, and one or more contacts; inserting the replacement printer cartridge into the printer cavity; wherein the one or more contacts engage with one or more printer contacts; sending and receiving communications by said printer with the printed circuit board; evaluating by said microcontroller the communications from the printer; requesting by the printer a unique lot number data from the encrypted memory device; blocking the encrypted memory device from providing said unique lot number data; wherein the microcontroller is programmed with the unique lot number data; and returning the unique lot number data to said printer by said microcontroller.
Preferably the method of enabling interoperation between a replacement printer cartridge and a printer further comprises the steps of: programming the encrypted memory device with a set of data; wherein the set of data is specific to a particular type of printer and is substantially similar to an original equipment manufacturer set of data except for the unique lot number data; wherein the encrypted memory devices functions as a custom original equipment manufacturer encrypted memory device and accepts all of the one or more communications from the printer except for the request for the unique lot number data.
In the present invention the microcontroller is used in conjunction with an original, commercially available encrypted memory device previously used in earlier versions of the OEM cartridge chips. A printed circuit board allows the machine to communicate with the encrypted memory device, except when querying the unique lot code required allowing function. At that point, the microcontroller will insert the correct, anticipated lot code into the data stream, and satisfy the printing machine query.
The commercially available encrypted memory device, which is part of the replacement cartridge chip, is programmed with the specific data to allow interoperation with the respective printing machine with which it is intended to be used. The replacement cartridge chip essentially functions as a normal OEM chip and it is installed into the replacement cartridge and, if necessary, the replacement cartridge chip has exposed contact pads, which make the proper connection with the printing machine.
The replacement cartridge chip of the present invention works because it contains a circuit that connects the encrypted memory device, the microcontroller, and supporting components, and together these parts work to allow communication between the printing machine and the replacement cartridge chip.
At power-up, the printing machine typically queries the cartridge chip, to check to make sure that the cartridge chip is an OEM chip, and thus prevent users from using a competitive after market replacement cartridge. If the query does not return the appropriate information, such as the unique lot code, the printing device will not accept or utilize the replacement cartridge. This allows the printing machine OEM to have a monopoly on replacement cartridges for the printing machine. This monopoly is uncompetitive and inevitably leads to the user paying far more than he or she should for a replacement printer cartridge. The present invention provides a solution to users having to pay monopoly prices for replacement printer cartridges. When the response to the printing machine from the cartridge chip reaches the specific memory locations of the unique lot code, the microcontroller blocks the data from the encrypted memory device, and substitutes the correct unique lot number to the machine. The microcontroller is programmed with the correct numbers and locations.
The microcontroller is programmed to evaluate the communication from the machine to the encrypted memory device. When the printing machine looks for the unique OEM unique lot number, the microcontroller will block the encrypted memory device from returning a response that will disable interoperation between the machine and the cartridge, and instead, the microcontroller submits the correct OEM lot number to initiate function. The encrypted memory device functions as normal when communicating with the machine in all other aspects and accepts reads and writes as required. The encrypted memory device cannot return the correct lot code on its own because the data at the location in the memory containing the unique lot code is simply the wrong data.
The encrypted memory device is preferably an integrated circuit (IC).
In this invention, the microcontroller is preferably used in conjunction with an encrypted memory device and both are mounted on the printer cartridge chip or printed circuit board. The printed circuit board of the present invention preferably has exposed contacts, which are similar to the original chip contacts, and allows the replacement printer cartridge chip to make a connection when the cartridge is inserted into the printing machine.
Alternatively, the printed circuit board of the present invention may have no exposed contacts, instead communicating with the machine via a radio frequency (“RF”) signal, or some other device, as required for the particular type and style of the imaging machine. In the present invention the communication means of the receiver/transponder are preferably imbedded within the replacement chip.
An object of the present invention is to provide a functional replacement printer cartridge and replacement printer cartridge chip that overcomes the limitations of the prior art.
Another object of the present invention is to provide a replacement printer cartridge chip that allows the user to use a remanufactured printer cartridge for a printer.
Another object of the present invention is to provide a replacement printer cartridge chip that allows interoperation between a replacement printer cartridge and a printer.
Another object of the present invention is to provide a replacement printer cartridge chip with a microcontroller, an encrypted memory device, and an integrated circuit that provides all of the information needed to allow the replacement printer cartridge chip to communicate with the printer model or models for which the original encrypted memory device was made.
Other features and advantages are inherent in the replacement smart card claimed and disclosed will become apparent to those skilled in the art from the following detailed description and its accompanying drawings.
In the following detailed description of the various embodiments of the invention, numerous specific details are set forth in order to provide a thorough understanding of various embodiments of the invention. However, one or more embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, procedures, and/or components have not been described in detail so as not to unnecessarily obscure aspects of embodiments of the invention.
In the following detailed description of the various embodiments of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration a specific embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive. In addition, the reference or non-reference to a particular embodiment of the invention shall not be interpreted to limit the scope of the invention.
In the following description, certain terminology is used to describe certain features of one or more embodiments of the invention. For instance “printer” refers to any image forming device that accepts the use of an ink or toner cartridge, including, but not limited to printers, copiers, facsimiles, or machines that combine printing, copying, and faxing. “Microcontroller” is any system, device, or execution unit with functionality capable of enabling the communications, compatibility, and interoperations described herein. The “microcontroller” is capable of storing information, receiving signals, including those signals received from an outside source, such as a printer, and transmitting signals. Preferably the “microcontroller” is a single integrated circuit. A “printer cartridge” is a replaceable ink or toner cartridge that is accepted into a “printer” The term “printed circuit board” refers to an integrated circuit, integrated circuit board, or chip, that has contacts or is contactless. The printed circuit board might typically include a printed circuit, supporting components, integrated circuits or chips, microcontrollers, and communications components. The supporting components can be any component attached to a circuit board, including but not limited to resistors, capacitors, chips, diodes, and transistors. The communications components may include, but are not limited to contacts and radio frequency devices.
Once the printed circuit board 200 is in communication with the printer, the communications will be transmitted to the encrypted memory device 210 and microcontroller 225. The encrypted memory device 210 is preferably programmed with the specific data for the respective printer with which it will be in communication. The encrypted memory device 210 is preferably commercially available and, after programming, in almost all respects identical, or substantially similar to, the custom OEM encrypted memory device 110 that would normally be attached to the new printer cartridge made by the printer OEM.
However, the typical commercially available encrypted memory device has a locked standard lot number (as shown in
The microcontroller 225 monitors the communications from the printer into which the replacement printer cartridge was inserted and it intercepts communications that request information stored at the locked standard lot number location. In this manner, the encrypted memory device 210 is blocked from receiving and responding to this specific request. However, preferably, all other communications between the printer and the encrypted memory device 210 are not blocked and the encrypted memory device 210 accepts all reads and writes from the printer, just as an original equipment manufacturer encrypted memory device 110 would do. Once the request for the unique lot number data has been intercepted, the microcontroller 225 returns the appropriate unique lot number data to the printer to enable interoperation of the printer and the replacement printer cartridge. The microcontroller 225 has preferably been programmed with the appropriate unique lot number data that the printer will accept.
The foregoing description of the preferred embodiment of the invention has been presented for the purposes of illustration and description. While multiple embodiments are disclosed, still other embodiments of the present invention will become apparent to those skilled in the art from the above detailed description, which shows and describes illustrative embodiments of the invention. As will be realized, the invention is capable of modifications in various obvious aspects, all without departing from the spirit and scope of the present invention. Accordingly, the detailed description is to be regarded as illustrative in nature and not restrictive. Also, although not explicitly recited, one or more embodiments of the invention may be practiced in combination or conjunction with one another. Furthermore, the reference or non-reference to a particular embodiment of the invention shall not be interpreted to limit the scope of the invention. It is intended that the scope of the invention not be limited by this detailed description, but by the claims and the equivalents to the claims that are appended hereto.
This Application is a Continuation-in-Part of U.S. Non-Provisional Patent Application No. 12/870,509, filed on Aug. 27, 2010, titled “Replacement Smart Card With A Microcontroller” by inventors Joseph M. Cachia and Ken Segler, which itself claims priority to U.S. Provisional Patent Application Nos. 61/339,594, filed on Mar. 8, 2010, and 61/280,049, filed on Oct. 30, 2009, the contents of all three Applications are expressly incorporated herein by this reference, and to which priority is claimed. Priority is also claimed to U.S. Provisional Patent Application Ser. No. 61/339,592, filed on Mar. 8, 2010, titled “Replacement Printer Cartridge Chip Utilizing a Microcontroller with an Encryption Module” by inventors Joseph M. Cachia and Ken Segler, the contents of which are expressly incorporated herein by this reference.
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Parent | 12870509 | Aug 2010 | US |
Child | 13022915 | US |