The present invention relates to a new and improved replacement shelf for replacing an existing typical five stick gum and roll candy shelf in a prior art vending machine.
Certain prior art vending machines include a plurality of shelves each of which includes a plurality of product guides for displaying, storing, and directing product to be vended to a delivery bin where the product is retrieved by a purchaser. In many of the prior art machines a dedicated shelf is provided for vending typical five stick gum packages and roll candy packages. These dedicated shelves for vending typical five stick gum packages and roll candy packages are not able to accommodate newer style gum and candy packages which are typically sold in flat or slim pack packages which accommodate more product and which have a different cross-sectional configuration than the old typical five stick gum packages. Five stick gum packages and some six stick gum packages generally measure slightly less than three inches by approximately three-quarters of inch by one-half inch. The product guides in the prior art shelf which are designed to accommodate these packages generally have a cross-sectional configuration of approximately three and one eighth inches wide by one inch high.
Newer style flat pack gum packages generally accommodate between 12 and 18 pieces of gum in a flat package. These new style packages cannot be accommodated in the old style five stick gum and roll candy shelf because the new style packages are much larger than the old five stick gum packages. Examples of the new style packaging include Dentyne and Trident sugarless gum 12 pieces blister pack packages manufactured by Cadbury Adams USA, LLC which measure approximately four inches by two and one-half inches by one-quarter inch, Stride, and Trident Extra Care sugarless gum 14 piece packages manufactured by Cadbury Adams USA, LLC which measures approximately three and one-half inches by two and one eighth inches by one-quarter inch, Extra Polar Ice sugarless gum 15 piece package manufactured by Wm. Wrigley Jr. Company which measures approximately three inches by two and one-half inches by one-half inch, Orbit sugarfree gum 14 piece packages manufactured by WM. Wrigley Jr. Company which measures approximately three and three-quarter inches by two inches by one-half inch, Cobalt sugarfree gum, Doublemint and Juicy Fruit gum 15 piece packages manufactured by Wm. Wrigley Jr. Company which measures approximately two inches by two and one half inch by one-half inch and Trident sugarless gum 18 piece package which measures three and one-quarter inches by one and one-half inches by one-half inch. Newer hard candy package such as Altoids mints 1.76 oz. Packages distributed by Callard & Bowser which measure approximately three and three-quarter inches by two and one-quarter inches by three-quarters inch and Ice Breaker sugarfree mints manufactured by the Hershey Company which are packaged in cylindrical packages approximately three inches in diameter and three-quarter inch high also will not fit in the old style prior art five stick gum and roll candy shelves.
Since the prior art five stick gum and roll candy shelves do not accommodate current flat and cylindrical packaging for gum, candy and other snacks, it is desirable to replace the five stick gum and roll candy shelves with a new shelf which will accommodate the new style “flat pack” gum, candy and snack packages such as those described in the previous paragraph. It is desirable that the new replacement shelf maximize the number of new style products which can be accommodated by maximizing the number of parallel product guides disposed in the replacement shelf. It is also desirable to provide a new product shelf which can easily replace an existing prior art five stick gum and roll candy shelf with minimum or no modification of the prior art vending machine.
The present invention provides a replacement shelf for a vending machine for storing, displaying and vending new style flat pack gum and candy packages which replaces an existing five stick gum and roll candy shelf in a prior art vending machine.
The present invention provides a replacement shelf for storing, displaying and vending flat pack gum and candy packages which replaces an existing five stick gum and roll candy shelf in a vending machine. The existing five stick gum and roll candy shelf includes a pair of parallel tracks which engage with a plurality of slides or supports in the vending machine to support the existing shelf in the vending machine. The replacement shelf also includes a pair of parallel tracks which are supported in at least some of the same supports in the vending machine after the existing five stick gum and roll candy shelf has been removed. The replacement shelf includes a plurality of parallel product guides for storing and displaying product and for directing selected product to be vended to a delivery bin in the vending machine where the product may be retrieved by a purchaser. Each of the product guides includes a planar bottom surface having a front edge and a motor assembly and helical coil having a longitudinal axis for in part supporting products to be vended in the product guide. The motor is operable to rotate the helical coil about the coils longitudinal axis to move products which are supported in the helical coil along the longitudinal axis of the helical coil through the product guide to the delivery bin. An elongate product support extends within each of the product guides in a direction parallel to the longitudinal axis of the helical coil and cooperates with the helical coil to support, in the product guide, product to be vended in a position above the planar bottom surface of the product guide. The product support extends beyond the front edge of the planar bottom surface of the product guide to a position above the delivery bin to ensure product to be vended from the product guide falls downwardly into the delivery bin.
The present invention further provides a replacement shelf for replacing an existing five stick gum and roll candy shelf in a vending machine as set forth in the previous paragraph wherein the elongate product support includes a pair of spaced apart product support members each of which include a product support surface for supporting in a position above the planar bottom surface of the product guide product to be stored, displayed, and vended in the product guide. The product support surface of each of the spaced apart product support members extends beyond the front edge of the planar bottom surface of the product guide to a position above the delivery bin of the vending machine to ensure that product to be vended from each of the product guides falls from the product support surface into the delivery bin.
The foregoing and other features of the present invention will become apparent upon consideration of the following description taken in connection with the accompanying drawings wherein;
The present invention provides a new and improved replacement shelf for replacing an existing five stick gum and roll candy shelf 12 in a prior art vending machine 10. The prior art vending machine 10 includes a housing 8 which supports therein a plurality of shelves 14 each of which include a plurality of parallel product guides 16. Each of the product guides 16 includes a helical coil 18 having a longitudinal axis 19. Each of the helical coils 18 is operable to be selectively rotated about its longitudinal axis 19 by a motor in a well known manner to move product supported in the helical coil 18 through the product guide 16 to the front edge 3 of the shelf 14 where the product is allowed to fall to a delivery bin 20 in a well known manner.
The vending machine 10 includes a door 15 which is pivotally mounted on hinges 7 to the housing 8. The door 15 can rotate from an open position, illustrated in
The delivery bin 20 is mounted on the door 15 of the vending machine 10. When the door 15 is closed, the delivery bin 20 is in a position to receive product falling from the shelves 14 when a selected helical coil 18 is rotated by its associated motor. The delivery bin 20 includes an opening 24 at the top which is located beneath the front edge 3 of each of the shelves 14 to receive product from the product guides 16 in a well known manner. The operation of such a vending machine 10 is well known and disclosed in U.S. patent application Ser. No. 12/250,269, filed Oct. 13, 2008 and entitled Method and Apparatus for Use in a Vending Machine which is incorporated by reference herein.
Some prior art vending machines 10 include a dedicated five stick gum and roll candy shelf 12 which is designed to exclusively vend gum packages and roll candy packages having a width of approximately three inches and a height of approximately three-quarters of an inch, typically five stick gum packages and equivalent sized products. The prior art dedicated five stick gum and roll candy shelf 12 includes a support channel 13 on each side which engage sliders or shelf supports, not illustrated, located in the housing 8 to slidably support the shelf 12 in the vending machine 10. The operation of the slides or shelf supports are well known and such slides are commercially available from Vendors Exchange International Inc. in Cleveland, Ohio as Part #440278. The support channels 13 cooperate with the sliders to enable the shelf 12 to slide outwardly of the housing 8 to its position illustrated in
Due to the shape of the old five stick gum packages and roll candy packages such as Lifesavers, the products were supported in specialized product guides 6, located on shelf 12, which were shaped and sized to fit these particular products. A pusher assembly, not illustrated, rather than a helical coil 18, was utilized to push the roll candy or five stick gum packages in a forward direction through the product guide 6 and off of the shelf 12 where the gum or candy would fall through the opening 24 into the delivery bin 20.
Vending machines of the aforesaid design include those manufactured by Automatic Products International, Ltd. formally located in St. Paul, Minn. and include Automatic Products Models AP6000, AP7000, AP112, AP113, AP122, AP123, AP132, AP133, AP932, and AP933. The operation of the prior art Automatic Products snack machines are well known and is disclosed in “Instruction Manual for Snackshop 113” by Automatic Products International, Ltd., a copy of which is attached hereto and incorporated by reference herein. In the prior art Automatic Products vending machines the product guides 6 in the dedicated roll candy and five stick gum shelf 12 measure approximately three and one-eighth inch wide by one inch in height to accommodate typical old style packaging having a size of approximately three inches by three-quarter of an inch.
Current packaging for gum and roll candy has changed from the time that the aforesaid prior art Automatic Products vending machines were designed and manufactured. The sale of roll candy and five stick gum packages have been in many instances replaced by new larger volume packages which generally have a “flat” package shape, sometimes known as slim pack, which maximizes the front display surface of the package and which provides a package which is much thinner than the front display surface of the package. Examples include packaging used by Wm. Wrigley Company and Cadbury Adams USA LLC. The newer style flat packaging does not fit in the prior art shelf 12. Accordingly, it is desirable to replace the existing gum and candy shelf 12 with a replacement shelf 30 which accommodates the new larger flat gum and candy packages and which replacement shelf 30 fits in at least some of the same slides or shelf supports located in the vending machine 10 which previously supported the prior art five stick gum and roll candy shelf 12. In addition, it is desirable to design the replacement shelf 30 to maximize the number of product guides located on the shelf 30 so as to maximize the amount and variety of product which may be stored, displayed and vended from replacement shelf 30 in the vending machine 10. It is also desirable to utilize components in the replacement shelf 30 which are similar to or common to the components utilized in shelves 14 in the vending machine 10 and to allow the new shelf 30 to easily connect to the wiring harness in the vending machine 10 to which the prior art shelf 12 was connected. For example, it is desirable to utilize similar and/or identical helical coils 18 and motor assemblies to rotate the helical coils 18.
The replacement shelf 30 more fully illustrated in
The motor assemblies 32 are supported in the openings 55 on the rear wall 49 and include a rotatable output shaft, not illustrated, which extends through opening 55 and which is connected to a hub 54 to effect rotation of hub 54 when the motor assembly 32 is energized. A helical coil 29 having a longitudinal axis 27 is connected to the hub 54 and rotates therewith when its associated motor assembly 32 is energized to move product supported in the helical coil 29 through the product guide 31.
The motor assembly 32 (see
To maximize the number of product guides 31 located in the replacement shelf 30, the motor assembly 32 is mounted in a vertical orientation, i.e., the longest portion of the housing 37 (three and one-half inches) is disposed vertically as is illustrated in
The output of the motor assembly 32 is connected to a hub 54 which is attached to the end 56 of the helical coil 29. The helical coil 29 includes a portion which is disposed adjacent to the bottom surface 46 of the product guide which in part supports helical coil 29. Rotation of the hub 54 by the motor assembly 32 affects rotation of the helical coil 29 about its longitudinal axis 27 in a well known manner.
Some of the Automatic Products snack machine models AP6000, AP7000, AP112, AP113, AP122, AP123, AP132, AP133, AP932, and AP933 include a spacer 40 on which the slides which support one side of the shelf 12 are located. The slides located on the spacer 40, not illustrated, engages the support channel 13 on one side of the five stick gum and roll candy (the left side as viewed in
The replacement shelf 30, as is more fully illustrated in
The door 15 supports the delivery bin 20 thereon and when the door 15 is closed, the opening 24 in the top of the delivery bin 20 is located beneath the front edge 3 of each of the product shelves 14 and is adapted to receive product which is selected to be vended, which selected product falls from one of the shelves 14, through the opening 24 and into the delivery bin 20 when its associated helical coil 18 is rotated.
It has been found that in many of the older Automatic Product snack machines the hinged door 15 sags slightly on the hinges 7 which support the door 15. Sagging of the door 15 relative to the cabinet 8 slightly moves the position of the delivery bin 20 and the opening 24 at the top thereof when the door 15 is closed. The sagging of the door 15 sometimes causes the delivery bin 20 to not be perfectly aligned within the front edge 47 of the replacement shelf 30. The sagging of the door 15 along with the increased height of the replacement shelf 30 as compared to the original shelf 12 necessitate that the bottom planar surface 46 of the replacement shelf 30 sometimes is disposed vertically below the opening 24 in the top of the delivery bin 20 as is illustrated in
A pair of spaced apart elongate product rails 51 which form a product support is located within each of the product guides 31 on the replacement shelf 30. Each of the product rails 51 includes a product support surface 52 at the top thereof for supporting new style “flat” packaged gum and candy products which are stored, displayed and vended from the product guides 31. The product support surface 52 is adapted to support the products to be vended within the helical coil 29 in a position above the bottom planar surface 46 of the replacement shelf 30 and vertically above the opening 24 in the top of the delivery bin 20 when door 15 is closed. Each elongate product support rail 51 includes a portion 56 which extends beyond the front edge 47 of the bottom planar surface 46 of the replacement shelf 30 and which includes a product support surface 53 which extends horizontally beyond the front edge 47 of the planar bottom surface 46 of the product guide 31 and which is located, when door 15 is closed, directly above the opening 24 in the delivery bin 20. Rotation of the helical coil 29 by motor assembly 32 moves product along the product support 52 surface, over product support surface 53 and into the opening 24 at the top of the delivery bin 20. It is noted that the product support surface 53 is inclined in a downward fashion from the product support surface 52. When product is moved along the product support surface 52 upon rotation of the helical coil 29, product slides to the product support surface 53 and slides downwardly on the surface 53 under the influence of gravity into the opening 24 on the top of the delivery bin 20.
As is disclosed in
The height of the product rails 51 and product support surfaces 52 can be varied to accommodate product of different heights. It is noted in
The different height product rails 70, 72 and 74 allow different height product (Dentyne, Orbit and Trident) to have their top edges substantially aligned horizontally across the front of the shelf 30 as is illustrated in phantom lines in
The two product rails 51 within each of the product guide 31 are formed as an integral U-shaped assembly and each rail 51 is an upwardly extending arm of the U-shaped assembly and a bottom surface 71 extends therebetween. The U-shaped assembly is connected to the bottom planar surface 46 and the front edge 47 of the shelf 30. While a U-shaped assembly is disclosed, it is within the scope of the present invention to make each product rails 51 a separate piece and to mount each rail 51 separately within the product guides 31. Alternatively, it is possible to mold or stamp the bottom surface 46 of the replacement shelf 30 to form product support surfaces 52 integrally on the shelf 30 as is illustrated in
From the foregoing, it should be apparent that a new and improved replacement shelf 30 has been provided to replace an existing five stick gum and mint shelf 12 in an Automatic Products vending machine 10. The new shelf 30 is adapted to store, display, and vend new “flat” gum and candy packages and fits in the same support slides as the five stick gum and candy shelf 12 when the five stick gum and candy shelf 12 is removed. The new replacement shelf includes product support surfaces 52, 62 which raises product above the bottom planar surface 46 of the replacement shelf 30 to ensure product to be vended falls through an opening 24 at the top of the delivery bin 20 where the product can be retrieved by a purchaser.