The invention relates to an arrangement for replacing a multiphase transformer.
In electrical supply networks carrying alternating current, transformers are used to convert a higher voltage to a lower voltage or vice versa. Large power transformers, in particular, are often the size of an apartment building. Moreover, the transformers are designed to match the respective customer requirements and are therefore usually manufactured as individual tailor-made products. In the event of a fault, such transformers represent a critical component for the reliability of the network supply since the power supply is interrupted by the failure of the transformer. To enable the faulty transformer to be replaced, a replacement transformer must be designed—an involved process—and produced to meet the requirements. This can lead to delays of up to a year and more. Owing to its high weight and its size, transportation of the replacement transformer is furthermore time-consuming and can take several weeks, depending on weather conditions. Further delays arise on-site owing to long commissioning times.
It is therefore the object of the invention to provide an arrangement with which faulty transformers can be rapidly replaced. A commissioning time of between 48 and 72 hours should preferably be possible.
The invention achieves this object by means of an arrangement having a plurality of single-phase transformers. The single-phase transformers each have a housing, which is filled with an insulating fluid and in which a core having a higher- and a lower-voltage winding is arranged, at least one bushing socket, which is connected by a winding connection lead extending within the housing to the higher- or lower-voltage winding, at least one high-voltage bushing, which can be inserted into the bushing socket, and a cooling module, which can be connected detachably to the housing and is filled with insulating fluid, for cooling the insulating fluid.
According to the invention, an arrangement is provided by means of which a multiphase transformer can be replaced quickly and easily, allowing the supply of power to be resumed quickly. The arrangement according to the invention can be transported quickly and installed on-site within a few days. Once the arrangement according to the invention is in operation, the faulty multiphase transformer can be replaced at leisure by a new transformer. Once the faulty multiphase transformer has been replaced by a new multiphase transformer, after three years for example, the arrangement according to the invention can be dismantled and is available for reuse.
To enable as quick as possible transportation to the faulty transformer, a modular construction has been chosen in the context of the invention. Thus, instead of a replacement transformer that has multiple phases and is therefore heavy, a plurality of single-phase and therefore lighter transformers is provided. Here, the number of single-phase transformers corresponds to the number of phases of the faulty transformer. In other words, a three-phase transformer is replaced by three single-phase transformers, for example. Here, the single-phase transformers themselves are also of modular construction. As a first module, the housing filled with insulating fluid is provided, in which the core with the higher- and lower-voltage windings is arranged as the active component. In principle, any desired construction of the core and of the higher- and lower-voltage windings is possible within the scope of the invention.
The housing is furthermore equipped with bushing sockets, which are connected at the end adjacent to the insulating fluid to a winding connection lead. The winding connection lead, in turn, is connected to one of the windings. If this is a bushing socket on the higher-voltage side, for example, the winding connection lead is connected to the higher-voltage winding. However, if this is a bushing socket on the lower-voltage side, for example, it is connected to the lower-voltage winding by the winding connection lead.
According to the invention, a plug-in high-voltage bushing is provided as a further module. The high-voltage bushing comprises an insulator extending in a longitudinal direction, through which, in turn, a high-voltage conductor extends. In this case, the high-voltage bushing has a fastening connection, from which an insertion section complementary in shape to the bushing socket extends to its free transformer-side end. During assembly, the insertion section is introduced into the bushing socket. The high-voltage bushing is then fixed on the housing by means of the fastening connection. In the inserted position, the high-voltage conductor of the bushing rests on a line stud, which is held in insulated fashion on the closed end of the bushing socket. The line stud makes contact with the winding connection lead and projects through the otherwise nonconductive inner wall of the bushing socket. The bushing sockets have sealing means and thus seal off the interior of the housing in a fluid-tight manner.
It is expedient if the column section extends perpendicularly or at right angles to a horizontal housing cover of the housing, ensuring that the weight of the high-voltage bushing is introduced into the bushing socket directly from above, i.e. perpendicularly. The dead weight of the bushing thus ensures a high contact force within the socket, and therefore good insulation by a solid body joint is provided in this way. It is advantageous if the high-voltage bushing is connected to the bushing socket by means of a suitable releasable connection, e.g. a screwed connection.
Finally, within the scope of the invention, a cooling module that can be transported independently of the other components of the respective single-phase transformer is provided, which module can be connected detachably to the housing and is or can be filled with insulating fluid even before installation on-site. Once the cooling module has been connected to the interior or the oil chamber of the housing, the insulating fluid is passed via the cooling module and thus cooled in the desired manner.
By virtue of the modular construction, a plurality of lighter modules or components is provided within the scope of the invention instead of a central unit that is very heavy and very difficult to transport, it being possible to transport these modules or components easily, at low cost and quickly to any desired location. By virtue of the plug-in configuration of the high-voltage bushing and of the bushing sockets, rapid assembly is furthermore made possible on-site.
In an advantageous embodiment of the invention, both the housing and the cooling module have at least one cooling fluid inlet and at least one cooling fluid outlet, which can be connected to one another for the exchange of insulating fluid, wherein each cooling fluid outlet and each cooling fluid inlet is equipped with a fluid-tight closing valve. By virtue of the fact that both the cooling module and the housing are equipped with a closing valve, these modules can be filled with an insulating fluid, e.g. a conventional insulating oil, even before they are assembled. During assembly, each cooling fluid outlet of the housing is connected to a cooling fluid inlet of the cooling module, and each cooling fluid outlet of the cooling module is, of course, connected to an associated cooling fluid inlet of the housing. In this way, the insulating fluid heated by the active part of the housing, i.e. the core and the higher- and lower-voltage windings, can be passed via the cooling module and thus cooled.
In principle, the cooling module can be of any desired design. Thus, for example, the cooling module can be a passive cooling module that has cooling fins in which the insulating fluid is circulated. On the outside of the cooling fins, the cooling module is in heat-conducting contact with the external atmosphere, and there is therefore heat transfer from the insulating fluid to the external atmosphere.
For the direct connection of a cooling fluid outlet to a cooling fluid inlet, it is possible, within the scope of the invention, to consider a simple flange connection with sealing means, for example. The connection between the cooling fluid inlet and the cooling fluid outlet is made directly, for example, in other words each cooling fluid inlet is in direct contact with a cooling fluid outlet in this embodiment of the invention.
In an advantageous embodiment of the invention, however, an intermediate piece for the fluid-tight connection of the cooling fluid outlet and the cooling fluid inlet is provided, wherein the intermediate piece delimits a connecting channel and has a bleed opening for bleeding the connecting channel. In this embodiment of the invention, the insulating fluid which emerges from a cooling fluid outlet is passed via the connecting channel of the intermediate piece to a cooling fluid inlet. The intermediate piece simplifies the mounting of the cooling module on the housing even further. The intermediate piece can be of rigid design or can have a flexible, movable section. The connecting channel, which is tubular for example, extends from an inlet opening of the intermediate piece to the outlet opening thereof. During assembly, the intermediate piece is connected in a fluid-tight manner at one end to a cooling fluid inlet and at the other end to a cooling fluid outlet. To prevent any air and/or moisture from getting into the insulating fluid, the connecting channel of the intermediate piece can be bled. This is accomplished via the bleed opening and, for example, by applying a vacuum in the connecting channel with the aid of a vacuum pump. After the application of the vacuum in the connecting channel, the closing valves of the cooling fluid inlet and of the cooling fluid outlet can each be opened. In one variant, the intermediate piece has a drain opening that can be closed in a fluid-tight manner and allows insulating fluid to be drained out of the connecting channel before assembly.
According to a preferred embodiment, each single-phase transformer of the arrangement according to the invention has an expansion tank, which can be connected to the housing via a connection for the exchange of insulating fluid, wherein the expansion tank is arranged on a separate holding frame. In other words, the expansion tank is held mechanically by its separate holding frame. Like the cooling module, the expansion tank is also connected to the interior of the housing or, in other words, the oil chamber, allowing insulating fluid to reach the expansion tank and vice versa via said connection. The volume of the insulating fluid is temperature-dependent. If the temperature rises, the volume of the insulating fluid increases. Owing to the constant internal volume of the housing, an additional volume in the form of the expansion tank is therefore required in order to absorb the additional volume of the insulating fluid that comes about at higher temperatures. The expansion tank can be equipped with an air dehumidifier or a gas compression chamber or the like. The precise embodiment of the expansion tank is a matter of choice in the context of the invention. The essential point, however, is the separate arrangement and holding on the holding frame. This ensures simple and quicker assembly.
According to a development which is expedient in this respect, the holding frame is designed to hold the expansion tank above the cooling module detachably connected to the housing. By way of example, the holding frame has a bottom side facing a foundation or base and an upper top side facing away therefrom, which is connected directly to the expansion tank. Extending between these two sides, there are, for example, metal struts, which are connected to one another in such a way that a required free space to accommodate the cooling module is provided, said cooling module likewise being secured on the housing or on the holding frame.
The holding frame is expediently part of the cooling module, wherein the cooling module is connected to the housing via the holding frame.
Further advantages are obtained if the cooling module has a holding frame that is equipped with a lifting grip for raising the holding frame and a hook part for hooking into a mating part secured on the housing. The lifting grip is, for example, a lifting lug in the form of a closed ring which has an inside diameter that allows a conventional crane hook to be hooked in and thus allows the holding frame and thus the entire cooling module to be lifted easily. As a departure from this, the lifting grip is likewise of hook-shaped design. The hook part and the mating part, e.g. a simple pin, form a hook joint which allows the cooling module to be hooked into the housing and thus allows rapid installation of the cooling module. The mating part is, for example, a pin that extends parallel to a housing wall, e.g. the cover, and is held at a distance from said housing wall.
According to an advantageous development, each single-phase transformer can be connected to an auxiliary current module, in which an auxiliary transformer for producing a supply power is arranged. According to this advantageous development, an auxiliary current module is provided which is connected to the active part and, for example, to a stabilizing or tertiary winding of the respective transformer. When the single-phase transformer is connected to the network, the higher-voltage winding of the auxiliary transformer is excited, with the result that the supply voltage required by electric components of the single-phase transformers for the operation thereof is made available at the secondary side of said transformer. These electric components comprise motors, pumps, fans, ventilation systems and the like, for example.
It is advantageous if at least three bushing sockets are provided. It is advantageous if the bushing sockets are secured air- and liquid-tightly on the housing. They each allow rapid insertion of the high-voltage bushing associated therewith and thus allow rapid on-site assembly. By virtue of the provision of at least three bushing sockets, the arrangement can be operated with several input voltages and can thus be used in a more flexible way. The bushing sockets are designed to have a shape complementary to that of the plug-in section of the respective high-voltage socket. In this arrangement, the high-voltage bushing is dimensioned according to its operating voltage.
According to a preferred embodiment, each winding connection lead is equipped with a current transformer. According to this embodiment, the mounting of current transformers during on-site assembly is avoided. According to this embodiment, the current transformers are installed in a fixed manner within the housing. This leads to a further shortening of the on-site assembly time.
It is expedient if the cooling module is equipped with a fan and can be connected to the auxiliary current module. According to this advantageous embodiment, an active cooling module is chosen which provides a higher rate of cooling than a passive cooling module of comparable dimensions. To supply the fan with power, the cooling module is connected to the auxiliary current module, which makes available on the output side the supply voltage for the fans and other electronic elements of the cooling module.
In another embodiment of the arrangement according to the invention, at least one closable setting opening is formed in the housing, said opening allowing access to a selection device arranged in the housing, wherein the selection device forms a plurality of voltage terminals, which are each connected to an associated bushing socket, a cable outlet or a winding, wherein two of the voltage terminals can be connected selectively to one another by means of a switchover unit. According to this advantageous development, the single-phase transformers can be set to particular inputs or outputs. For this purpose, one voltage terminal of each selection unit is connected to one winding. The other voltage terminals of the selection unit are each connected to an associated bushing socket or a cable connection. By means of the switchover unit, a selected input or output of the single-phase transformer is connected to one of the windings. The switchover unit is, for example, a switch of appropriate design or, alternatively, a low-cost connecting conductor that can be plugged in at both ends, referred to below as a setting conductor. By simply reconnecting the setting conductor, the respective winding is connected to a different bushing socket. In this way, the inputs and outputs can be set in a flexible way. The selection device is arranged within the housing and is thus completely surrounded by insulating fluid during the operation of the arrangement. However, it is directly adjacent to a setting opening in the housing. This setting opening is preferably situated in the “cover” of the housing. In order, for example, to connect a particular bushing socket designed for a higher voltage to the higher-voltage winding, some insulating fluid is drained off from the housing, allowing a user to access the selection device via the setting opening. The setting conductor can then connect the corresponding voltage terminals of the selection device to one another.
According to a development which is expedient in this respect, an input setting opening and an output setting opening are provided, wherein the selection device adjacent to the input setting opening is connected to at least two bushing sockets, and the selection device adjacent to the output setting opening is connected to a further bushing socket and to one or each cable outlet. In other words therefore, it is thus possible for the arrangement according to the invention to be set up both for certain high voltages on the input side and furthermore for various outputs to be occupied as well. For example, the lower-voltage winding can be connected selectively to a bushing or to a cable outlet via the output setting opening.
It is expedient if each high-voltage bushing is equipped with a fastening connection for mounting on the housing, from which connection there extends a column section forming, at its free end remote from the fastening connection, a high-voltage terminal, wherein the column section has a length of at least three meters. According to this embodiment, plug-in bushings in a voltage range of over 245 kV are made possible. Plug-in bushings in this voltage range are not currently known.
It is expedient if at least one cable connection is provided for the connection of a cable conductor. It is advantageous if the housing has two cable connections.
The invention also relates to a method for replacing a multiphase transformer. In the method, a number of single-phase transformer housings corresponding to the number of phases of the multiphase transformer is set up in the vicinity of the multiphase transformer, the transformer housings are connected to a cooling module and to an expansion tank, high-voltage bushing sockets of the transformer housing are installed, the windings of the single-phase transformer housings are interconnected, and the high-voltage bushing is connected at the terminals thereof to a supply network and to a load.
As already explained in connection with the arrangement according to the invention, transportation and assembly time are considerably reduced both through the modular construction and through the selection of a number of modularly single-phase transformers, making it possible to quickly resume the supply to public or domestic consumers after a failure of a multiphase transformer.
Further expedient embodiments and advantages of the invention form the subject matter of the following description of illustrative embodiments of the invention with reference to the figures of the drawing, wherein the same reference signs refer to components that have the same action.
The high-voltage bushings 6, 7 and 8 are each designed as plug-in high-voltage bushings and can be introduced by means of the plug-in end 6a thereof into matching bushing sockets 10. Like the plug-in end 6a, the bushing sockets 10 are of rotationally symmetrical design and delimit a cavity 10a, which is open toward the housing cover but closed at one end and the shape of which is complementary to that of the plug-in end 6a of the respective high-voltage bushing 6, 7, 8. The bushing sockets 10 are furthermore connected fluid-tightly to the housing 2, with the result that the oil chamber of the single-phase transformer 1 is sealed off hermetically, i.e. air- and liquid-tightly, from the external atmosphere. A current-conducting stud (not visible in the figures) is held on the closed end of the bushing socket, and, when the high-voltage bushing 6, 7 or 8 is introduced into the respective bushing socket 10, said stud is in conducting contact with the high-voltage conductor extending through the respective high-voltage bushing 6, 7, 8. Said conducting stud extends into the interior of the housing 2, i.e. into the oil chamber thereof, where it is in contact with a winding connection lead, which thus connects the bushing sockets electrically to the respective higher- or lower-voltage winding of the transformer.
For the mounting and fixing of the high-voltage bushing 6, 7 or 8, each of said bushings has a fastening connection 11. A column section 12 extends from the fastening connection 11 to a high-voltage terminal 13, which is an open-air terminal in the illustrative embodiment shown. In the illustrative embodiment shown, the distance between the fastening connection 11 and the high-voltage terminal 13 is over 2 meters and, in particular, over 3 meters.
In
It can furthermore be seen in
It can likewise be seen from
The intermediate piece 29 is illustrated in detail in
The connecting unit 42 is a detachable mechanical connection which makes it possible to connect the auxiliary current module 5 simply, quickly and reliably to the housing 2. A plug-in, clamping, hook, flange or other joint may be considered here, for example.
In
Number | Date | Country | Kind |
---|---|---|---|
10 2016 207 393 | Apr 2016 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
1500837 | Moody | Jul 1924 | A |
1693265 | Austin | Nov 1928 | A |
1859969 | Jansson | May 1932 | A |
3235823 | Renberg, Jr. | Feb 1966 | A |
3273053 | Allen | Sep 1966 | A |
3369166 | Lake | Feb 1968 | A |
3462645 | Leonard | Aug 1969 | A |
3541487 | Leonard | Nov 1970 | A |
3621426 | Bennon | Nov 1971 | A |
4185688 | Wiater et al. | Jan 1980 | A |
4456899 | Matthes | Jun 1984 | A |
4549817 | Felber | Oct 1985 | A |
20090000763 | Bercea et al. | Jan 2009 | A1 |
20110273255 | Thompson | Nov 2011 | A1 |
20110298287 | Cobb | Dec 2011 | A1 |
Number | Date | Country |
---|---|---|
378623 | Sep 1985 | AT |
944507 | Jun 1956 | DE |
1971624 | Nov 1967 | DE |
2224541 | Nov 1973 | DE |
3025661 | Feb 1982 | DE |
211012 | Jun 1984 | DE |
102004054180 | May 2006 | DE |
102007022641 | Nov 2008 | DE |
Number | Date | Country | |
---|---|---|---|
20170316864 A1 | Nov 2017 | US |