N/A
The invention relates generally to stay-on tab ecology beverage containers and, more specifically, to resealable can ends for such beverage containers.
Beverage container designers have developed many proposals for producing reclosable two-piece aluminum beverage containers having stay-on tab (SOT) ecology can ends (lids) wherein a portion of the contents can be saved for a later time. In the case of beverage cans, most of these inventions have required using a variation on a combination of materials, for example a displaceable polymeric insert mounted within a pour opening which provides an initially pressure resistant seal. None of these inventions have been commercially accepted on a widespread basis.
Recently, reclosable three-piece aluminum beverage containers have become popular in the energy drink market. These containers are reclosable by utilizing a lug-type closure added to the otherwise two-piece construction of the beverage container. Similarly, the beer market utilizes a two-piece aluminum beverage container with a threaded closure.
None of the current options has the universal and lightweight appeal of the SOT can end.
The present invention is provided to solve the problems discussed above and other problems, and to provide advantages and aspects not provided by prior can ends of this type. A full discussion of the features and advantages of the present invention is deferred to the following detailed description, which proceeds with reference to the accompanying drawings.
A first aspect of the present invention is directed to a reclosable beverage can end comprising:
a circumferential curl centered about a center longitudinal axis of the can end;
a circumferential wall extending downwardly from the curl and inwardly towards the longitudinal axis;
a center panel comprising a public side and an opposing product side produced from a metallic material and centered about the longitudinal axis;
a tab mounted to the public side of the center panel; and
a pour opening formed by an aperture in the center panel and sealed by the tab, the pour opening at least partially defined by a curl of the metallic material of the center panel.
The first aspect of the invention may include one or more of the following features, alone or in any reasonable combination. The tab may be rotatably mounted to the center panel. The curl of the metallic material of the center panel may extend upwardly from the public side of the can end, and the tab comprises a curl extending downwardly towards the public side of the center panel and matingly engaged with the pour opening curl. The tab curl may be non-circumferential to allow rotation of the tab from a first position covering the pour opening to a second position wherein the pour opening is uncovered. An epoxy and/or a surface energy modifier may be located between the tab and the center panel to form a seal therebetween over the pour opening, preferably a hermetic seal. The seal may be broken by rotating the tab on the center panel. The epoxy may be a thermally cured epoxy. The epoxy may be cured by induction heating. The epoxy may be cured by UV light. The reclosable beverage can end may further comprise a thermoset polymer layer between the tab and the center panel forming a seal therebetween over the center panel. The tab may be staked to the public side of the center panel by a rivet. The rivet may be formed from the material of the center panel and integral therewith. The tab may be rotatable about the rivet. The tab may comprise a tail portion extending outwardly and upwardly from a surface of the tab and configured for engagement by a user's finger to rotate the tab. The tail may be located on a first end of the tab opposite a second end of the tab covering the pour opening. The tail may be located on an end of the tab wherein a portion of the tab covering the pour opening is also located on the end of the tab. The reclosable beverage can end may further comprise a second tail wherein the tail is located on a first end of the tab opposite a second end of the tab which covers the pour opening and wherein the second tail is located on the second end the tab. The tab may comprise a finger hole. The finger hole may be located on a first end of the tab opposite a second end of the tab covering the pour opening.
A second aspect of the invention is directed to a reclosable beverage can end comprising:
a circumferential curl centered about a center longitudinal axis of the can end;
a circumferential wall extending downwardly from the curl and inwardly towards the longitudinal axis;
a center panel comprising a public side and an opposing product side produced from a metallic material and centered about the longitudinal axis;
a rotatable tab mounted to the public side of the center panel;
a pour opening formed by an aperture in the center panel;
one or more layers of a sealing material and a surface energy modifier located between a surface of the tab and the center panel wherein a combination of the sealing material, the surface energy modifier, the center panel, and the tab forms a seal of the pour opening.
The second aspect of the invention may include one or more of the following features, alone or in any reasonable combination. The seal may be broken by rotating the tab on the center panel. The layer of the sealing material may have an annular shape. The layer of the sealing material may have a disk shape. The sealing material may be an epoxy. The epoxy may be a thermally cured epoxy. The epoxy may be cured by induction heating. The epoxy may be cured by UV light. The reclosable beverage can end may further comprise a thermoset polymer layer between the tab and the center panel forming the seal therebetween. The tab may be staked to the public side of the center panel by a rivet. The rivet may be formed from the material of the center panel and integral therewith. The tab may comprise a tail portion extending outwardly and upwardly from a surface of the tab and configured for engagement by a user's finger to rotate the tab. The tail may be located on a first end of the tab opposite a second end of the tab covering the pour opening. The tail may be located on an end of the tab wherein a portion of the tab covering the pour opening is also located on the end of the tab. The reclosable beverage can end may further comprise a second tail wherein the tail is located on a first end of the tab opposite a second end of the tab covering the pour opening and wherein the second tail is located on the second end the tab. The tab may comprise a finger hole. The finger hole may be located on a first end of the tab opposite a second end of the tab covering the pour opening. The pour opening may be at least partially defined by a curl of the metallic material of the center panel. The curl of the metallic material of the center panel may extend upwardly from the public side of the can end, and the tab comprises a curl extending downwardly towards the public side of the center panel and matingly engaged with the pour opening curl. The sealing material may be located between the tab curl and the curl of the metallic material of the center panel. The tab curl may be non-circumferential to allow rotation of the tab from a first position covering the pour opening to a second position wherein the pour opening is uncovered.
A third aspect of the invention is directed to a reclosable beverage can end comprising:
a circumferential curl centered about a center longitudinal axis of the can end;
a circumferential wall extending downwardly from the curl and inwardly towards the longitudinal axis;
a center panel produced from a metallic material and centered about the longitudinal axis comprising a public side and an opposing product side;
a tab mounted to the public side of the center panel;
a pour opening formed by an aperture in the center panel;
a peelable closure member produced from a flexible laminate and sealed to the center panel about the pour opening to form a seal over the pour opening.
The third aspect of the invention may include one or more of the following features, alone or in any reasonable combination. The tab may be rotational along the public side of the center panel to selectively reclose the pour opening. The seal may be broken by peelably removing the peelable closure member from the center panel. The reclosable beverage can end may further comprise a layer of a sealing material between the peelable closure member and the center panel. The layer of sealing material may have an annular shape. The sealing material may be an epoxy. The epoxy may be a thermally cured epoxy. The epoxy may be cured by induction heating. The reclosable beverage can end may further comprise a thermoset polymer layer between the peelable closure member and the center panel forming the seal therebetween. The tab may be staked to the public side of the center panel by a rivet. The rivet may be formed from the material of the center panel and integral therewith. The tab may comprise a tail portion extending radially outwardly from a surface of the tab and configured for engagement by a user's finger to rotate the tab. The tail may be located on a first end of the tab opposite a second end of the tab covering the pour opening. The tail may be located on an end of the tab wherein a portion of the tab covering the pour opening is also located on the end of the tab. The reclosable beverage can end may further comprise a second tail wherein the tail is located on a first end of the tab opposite a second end of the tab covering the pour opening and wherein the second tail is located on the second end the tab. The flexible laminate may be a metal foil.
The reclosable beverage can of any of the above embodiments may be entirely produced from aluminum
Other features and advantages of the invention will be apparent from the following specification taken in conjunction with the following drawings.
To understand the present invention, it will now be described by way of example, with reference to the accompanying drawings in which:
While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
Referring to
The can end 10 can be joined to a container body by the seaming curl 14 which is joined to a mating curl of the container body. The seaming curl 14 of the can end 10 is integral with the center panel 12 by the circumferential wall 15 and the strengthening segment 16, typically either a generally U-shaped countersink or a fold, which is joined to a peripheral edge of the center panel 12, defining an outer perimeter of the center panel 12, often through an additional strengthening feature such as a circumferential step or other circumferential wall. This type of means for joining the center panel 12 to a container body is presently the typical means for joining used in the industry, and the curl structure described above is formed in the process of forming the blank end from a cutedge of metal plate, prior to the end conversion process. However, other means for joining the beverage can end to a container body may be employed with the present invention.
The circumferential seaming curl 14 defines an outer perimeter of the beverage can end 10. It is generally centered about a longitudinal or vertical axis 50, typically located at a center of a rivet.
The center panel 12 has a pour opening 20 formed by an aperture in the center panel 12. The pour opening is at least partially defined by a curl 22 of the center panel 12 metallic material. The curl 22 may be circumferential about the aperture. The curl 22 is formed by a bend of the metal causing a convex lip 23 and a concave receiver 24. The term “curl” is intended to encompass any bend-like structure directing the metal of the center panel out of a plane of adjacent portions of the center panel and, preferably, capable of mating with a similarly shaped structure on the tab 26 to retain the tab in position over the aperture. The center panel may be shaped, inscribed, or contain other indicia defining a direction for tab rotation (see
The center panel 12 has a public side 34 and an opposing product side 35, and a tab 26 is attached thereto, preferably attached to allow for rotation of the tab 26 along the surface of the center panel 12. The tab 26 has a generally elongated body along a diametric first axis extending through a first end of the tab 26, a central webbing and an opposing second end 30 of the tab 26. The tab 26 is staked to the center panel 12 by a rivet 28 generally through a rivet aperture 46 through a central portion of the tab 26.
An unsealing of a sealed pour opening 20 is operated by the tab 26. A user rotates the tab 26 about the rivet 28. This breaks a seal between the tab 26 and the public side 34 of the center panel 12. To facilitate this rotation, the first end 32 of the tab 26 may be configured with a finger hole 40 (
Rotation of the tab 26 can be facilitated by altering the geometry or size of the rivet 28 and/or altering the rivet hole in the tab 26 to provide a loose stake to the tab to the can end. This may or may not require a change in final stake tooling in a conversion press or the like, where the tab 26 is staked or attached to the can end.
The seal is formed between the public side 34 of the center panel and a lower surface of the tab 26. The tab 26 includes a curl 52 extending downwardly towards the public side 34 of the center panel 12 and matingly engages with the pour opening curl 22. As best shown in
The seal may be further formed by layers of a sealing material 56 and/or sealing materials 58 designed to modify the surface energy of the sealing surfaces (see
Suitable surface energy modification techniques or layers include plasma activation, a layer of a wet chemical treatment, including grafting, and a layer of thin-film coating.
Optionally, the sealing material 56 may be an epoxy, such as a thermally cured epoxy. The epoxy can be cured, for example, by induction heating or UV light. Alternatively, the sealing material 56 can be a thermoset polymer layer between the tab 26 and the center panel 12 forming the seal therebetween.
Alternatively, the sealing material 56 can a thermoplastic polymer resin of the polyester family, such as polyethylene terephthalate (PET) or a polyolefin, such as polypropylene.
The rivet 28 is surrounded by a circular coined region of the center panel 12. The coined region is a compressed portion of the center panel 12 having a localized reduced thickness relative to adjacent portions of the center panel. Rivets 28 such as this are formed from the metallic material of the center panel 12 by forming the metal upwardly parallel to the longitudinal axis 50. Thus, the rivet 28 is integral with the center panel 12. Rivets 28 are well known in the art of can end manufacture and design.
In operation, in a pour opening closed or initially sealed position shown in
Alternative embodiments are illustrated in
In summary, referring generally to the figures, the present invention is directed to reclosable and/or resealable beverage can ends 10 for pressurized and unpressurized containers. The can ends 10 are reclosable, e.g. through rotatable stay-on-tabs. The tab 26 is fixed to the center panel 12 of the can end 10 by an integral rivet 28. As-manufactured, the seal is made, for example, by heat setting thermoplastics. The seal may be modified to ease opening through oxide layers, chemical additives, or other processes.
The structures described herein further lend themselves to resealing beverage containers. As used herein, “reclosable” is intended to encompass a mild seal that may or may not leak liquid when the beverage container is turned upside down or falls on the floor. The term “seal” generally refers to a liquid tight enclosure or seal that may or may not also be gas tight. The term “resealable” indicates a gas tight seal that will not open under normal circumstance. For example, a user can toss the resealed beverage container into a backpack, or the beverage container can roll around on the floor of a car and stay closed. The seal is gas tight so carbonation loss is minimal.
The seal is broken by rotating the stay-on-tab 26. The tab 26 may be formed with hooks, such as curls of metal that are rotated from under the similar hooks or curls on the center panel. The hooks ease manufacturing and reclosability. Thus, the invention provides metal, resealable can ends which are sealed by thermosetting plastics.
Prior practice has produced can ends which are all metal but not resealable. Container lids commonly used in the food industry utilize a thermosetting polymer to seal two metal surfaces, but there are no provisions to reseal the package.
The can ends of the present invention are novel relative to previous such can ends in the field because they combine the sealing mechanisms of peel-off closures with the resealability of rotating tabs. The present invention builds on the conventional can ends beverage containers where the can ends are sealed to the can bodies by double seaming.
It is believed that the novel components of this invention are stay-on-tabs affixed to the center panels by integral rivets; tabs are formed such that they hooks in place under curls of the center panels to ease manufacturing and reclosability. One or more tails or finger holes are provided to ease rotation. Thermoset polymer layers between the tabs and center panels 12 can be heated to create heat seals. The heat seals would be broken by rotating the tabs 26 from the sealed positions.
Referring to
An alternative embodiment is illustrated in
The closure member 68 may be produced from a laminate, for example a sheet material comprising metal foil, such as aluminum foil, preferably a suitably lacquered aluminum foil sheet or an aluminum foil-polymer laminate sheet. Stated more broadly, materials that may be used for the closure member 68 include, without limitation, lacquer coated foil (where the lacquer is a suitable heat seal formulation); extrusion coated foil (where the polymer is applied by a standard or other extrusion coating process); the aforementioned foil-polymer laminate, wherein the foil is laminated to a polymer film using an adhesive tie layer; and foil-paper-lacquer combinations such as have been used for some low-cost packaging applications.
The closure member stock may be a suitable deformable material such as an aluminum foil (e.g. made of alloy AA3104 or of a conventional foil alloy such as AA3003, 8011, 8111, 1100, 1200) with a thickness of 0.002 ins. to 0.004 ins. (50.8 μm to 101.6 μm) which is either lacquered on one side with a suitable heat sealable lacquer, or laminated on one side with a suitable heat sealable polymer film (e.g., polyethylene, polypropylene, etc.), 0.001 ins. to 0.002 ins. (25.4 μm to 50.8 μm) thick. The public side 34 should have a suitable protective lacquer coating. It may be desirable to print onto the foil using known printing methods. It may also be desirable to emboss the laminate to make the closure easier to grip.
The closure member 68 and heat seal must be designed to withstand the force provided by the pressurized contents of a container. Therefore, the closure member 120 must be bonded to withstand tear/shear force resistance that range from 25 lb/in (0.45 kg/mm) to 75 lb/in. (1.34 kg/mm), or any range or combination of ranges therein.
When applied to the can end 10, the portion of the closure member 68 that extends across the pour opening 20 may be substantially planar. When the can end 10 is mounted on a container that is filled with a carbonated beverage, the pressure given off by the carbonation causes closure member 68 to bulge upwardly.
This embodiment includes a rotational tab 26 which can be used to reseal the pour opening 20 when desired.
The embodiment of
The tab 26 can be rotated or positioned over the closure member 68 after the closure member 68 is applied to the pour opening 20. This would help prevent tampering and be helpful in preventing transport damage. A container opening sequence for user would be as follows: 1) rotate tab to expose the closure member 68; 2) peel the closure member 68 from the can end 10; and 3) rotate the tab 26 to reseal the pour opening 20 as desired.
In another embodiment, the closure member 68 can be attached to the tab 26 or can end 10 center pane 12 such that the closure member 68 cannot be removed easily. This would prevent litter from the closure member 68 and prevent possible hazards.
As illustrated in
Referring to
As shown in
Referring to
In
As illustrated in
The inventors contemplate that the present disclosure can be applied to non-beverage containers as well, including but not limited to food containers, paint containers, lotion containers, etc. In other words, the invention described herein can be provided on any matter containing vessel in which a consumer might wish to reclose and/or reseal the contents thereof within.
While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention, and the scope of protection is only limited by the scope of the accompanying Claims.
This application claims priority to and the benefit of U.S. Provisional Application No. 62/932,633, filed Nov. 8, 2019, which is hereby incorporated by reference as if fully set forth herein.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2020/059361 | 11/6/2020 | WO |
Number | Date | Country | |
---|---|---|---|
62932633 | Nov 2019 | US |